Weh Clickmate TW154 Operating Instructions Manual
For filling respiratory air cylinders 300 bar
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- Operating instructions manual (12 pages) ,
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- Operating instructions manual (68 pages)
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Summary of Contents for Weh Clickmate TW154
- Page 1 OPERATING INSTRUCTIONS D-2007/10/00253-9-3 | Date: 08/2019 CLICKMATE™ TW154 for filling respiratory air cylinders 300 bar for conversion of existing filling rigs ® - We Engineer Hightech...
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Page 2: Table Of Contents
CLICKMATE™ TW154 - 300 bar Operating instructions Date: 08/2019 CONTENTS PLEASE NOTE � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1 GENERAL SAFETY INSTRUCTIONS �... -
Page 3: Please Note
WEH QA management in writing� Violation of WEH operating instructions will result in a loss of warranty and in addition the WEH GmbH will accept no liability for consequential damage caused to persons or property�... -
Page 4: Application
375 bar (PS) and a temperature range of +5 °C up to +70 °C. Please observe the pressure limits specified in the relevant cylinder valve standard. This could be ® lower than the max. operating pressure of the WEH Connector. 2�1�4 Safety chains, ropes or guards are recommended for additional operator safety when used under hazardous conditions. -
Page 5: Installation
Ensure that the whole system is unpressurized before starting conversion of the filling rig. 3�1�5 The torques given are max. values, only valid for components delivered by WEH. The customer is responsible to check if his components withstand the torques determined by WEH as max. values. - Page 6 CLICKMATE™ TW154 - 300 bar Operating instructions Date: 08/2019 3�3 Installation of the CLICKMATE™ TW154 300 bar at the filling rig (Adaptor W30124) Pos� Description CLICKMATE™ TW154 300 bar Locking nut O-ring Adaptor O-ring Counter hexagonal nut Definition ports Media inlet 3�3�1 Loosen the existing screw filling connection and remove it.
- Page 7 Pre-assemble the adaptor (see figure above). Place the locking nut (pos. 2) onto the adaptor (pos. 4). Place the plane sealing of the customer onto the adaptor (pos. 4) (WEH recommends to use Usit-ring). 3�4�3 Fully screw the adaptor (pos. 4) into the filling rig. Max. torque 20 Nm (torque only valid for use with Usit-ring).
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Page 8: Operation
CLICKMATE™ TW154 - 300 bar Operating instructions Date: 08/2019 4 OPERATION 4�1 Safety instructions for connection and disconnection Green ring Red marking 4�1�1 Observe the right order when connecting and disconnecting. 4�1�2 Disconnect the CLICKMATE™ TW154 300 bar only after complete pressure venting. - Page 9 CLICKMATE™ TW154 - 300 bar Operating instructions Date: 08/2019 WRONG RIGHT Green ring Green ring Grüner Ring not visible visible sichtbar Red marking Red marking visible not visible The CLICKMATE™ TW154 300 bar is only connected properly if the green ring (visual inspection, see pictures above) is completely visible and the red marking at the front part is not visible.
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Page 10: Accessories | Spare Parts
CLICKMATE™ TW154 - 300 bar Operating instructions Date: 08/2019 Releasing the connection 4�3�4 Actuate the locking device and keep it pressed (figure 8). 4�3�5 Lift the operating loop completely until it stops (figure 9). 4�3�6 Disconnect the cylinder slightly push the cylinder down and pull the cylinder valve rearwards to remove it from the CLICKMATE™... -
Page 11: Maintenance
Operating instructions Date: 08/2019 7 MAINTENANCE Violation of WEH maintenance instructions specified in this document will result in a loss of warranty and in addition the WEH GmbH will accept no liability for consequential damage caused to persons or property. -
Page 12: Replacement Of Front Seal
7�3�2 Actuate the operating loop several times. The CLICKMATE™ TW154 300 bar has to be maintained at yearly intervals, but at the latest after 20,000 cycles or after 3 years by WEH� Figure 13 8 REPLACEMENT OF FRONT SEAL Note: Before installing, visually inspect the connector and check for correct type, body material, clamping jaws, seal material and part number�... -
Page 13: Trouble Shooting | Corrective Action
Blow-off sound pressure increases. Valve thread damaged should be stopped or Exchange valve. continued. Stop filling. Send CLICKMATE™ to WEH for change of Safety peg distorted. the safety peg. Safety peg does not protru- Feeling at outlet or visual Insufficient... -
Page 14: Dimensions
NS 1“-14 (red locking device) * acc.to 477 » Contacting For queries and further information, please do not hesitate to contact us. Manufacturer: WEH GmbH Precision Connectors Josef-Henle-Straße 1 89257 Illertissen / Germany Phone: +49 7303 9609-0 eMail: sales@weh.com www.weh.com...
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