ABB MACHsense-R Instruction Manual
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ABB MACHsense-R Instruction Manual

ABB MACHsense-R Instruction Manual

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Owner organization
Motors and Generators
Division/Department
RMMG / PG Service
Reviewed by:
Jan Wallden, Lillemor Rapp
Approved by:
Henrik Ryegard
Document no.: 1MZB100400
Revision A
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties
without express authority is strictly forbidden.
© Copyright 2017 ABB
Document kind
Instruction
Document type
Instruction manual for MACHsense-R -
MSR1600
Prepared by
Jan Wallden, Lillemor Rapp,
Laxminarayan Daund
Instruction manual
ABB MACHsense-R
MSR1600
Document identity
1MZB100400
Date of revision (yyyy-mm-dd)
2017-05-19
Approved by
Henrik Ryegard
for
PROPRIETARY AND SECRET INFORMATION
Revision
A
Status
Page(s)
Draft
1(31)
Security level
Confidential

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Summary of Contents for ABB MACHsense-R

  • Page 1 Document identity Revision Instruction 1MZB100400 Owner organization Document type Date of revision (yyyy-mm-dd) Status Page(s) Motors and Generators Instruction manual for MACHsense-R - 2017-05-19 Draft 1(31) MSR1600 Division/Department Prepared by Approved by Security level Jan Wallden, Lillemor Rapp, RMMG / PG Service...

  • Page 2: Table Of Contents

    Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 2(31) Contents Introduction ........4 Installation of Magnetic Field Sensor (MFS) .......... 24 General information ......4 MFS Location .........24 Standards......... 4 Mounting of MFS Sensor .....24 Important note .........
  • Page 3 The contents of this manual are the property of ABB Inc. This documentation is furnished on license and may not be reproduced in whole or in part without the permission of ABB Inc. The content of this manual is for informational use only and is subject to change without notice.

  • Page 4: Introduction

    This document and parts thereof must not be reproduced or copied without the express written permission of ABB, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose. ABB constantly strives to improve the quality of the information provided in this instruction manual, and will welcome any improvement suggestions.

  • Page 5: Limitation Of Liability

    In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document.

  • Page 6: Recycling And Scrapping

    The manufacturing process of the machine is carried out in accordance with the Environmental Management System ISO 14001. This instruction concerns the disposal and recycling of ABB MACHsense-R. The equipment is designed in a way that it is easy to separate the different components and types of material from each other, making it easier to recycle.
  • Page 7 If there is some questions of environmental matters not considered in this instruction, please get in contact with the Environmental Coordinator of the ABB Machine Division. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

  • Page 8: Safety Instructions

    Electrical safety during MACHsense-R installation Installing the MACHsense-R will require wiring, so do not try to install when motor or connected drive is energized. Do not work on the MACHsense-R while VSD unit, motor cable, motor, control cables or control circuits are energized.

  • Page 9: Important Instructions

    Important instructions As per Radio Equipment Directive (2014/53/EU minimum separation distance of 20 cm between the user and radiating antenna on MACHsense-R shall be maintained when it is switched on – either in installed or in troubleshooting status. Hazardous voltages and rotating parts can cause shock, burns or other injuries, including death.
  • Page 10 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 10(31) Attention: FCC et IC Déclaration d'exposition aux radiations RF Déclarations ISDE Cet appareil est conforme aux normes RSS exemptes de licence d'Industrie Canada. Son fonctionnement est soumis aux deux conditions suivantes: (1) Cet appareil ne doit pas provoquer d'interférences nuisibles, et...

  • Page 11: Europe Compliance

    For answers not found in the support centre website or for product assistance, please contact support.machsense@abb.com or the ABB Local Service Centre or ABB Contact Centre. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

  • Page 12: Get Started

    The requirements for the use of MACHsense-R · MACHsense-R portal access · Internet connectivity for the DAU Expected data upload volume from MACHsense-R to the ABB secure cloud is about 1 GB per motor per month · Motors Both ABB and non-ABB motors can be monitored Note the motor specifications supported by MACHsense-R: ·...

  • Page 13: Preparations For Installation

    Suitable materials for set-up as well as other auxiliary tools for installation are normally not included in the ABB delivery. Auxiliary tools for installation are to be supplied by the customer. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

  • Page 14: Installing Dau

    Recommended Activator: Loctite SF7649 · Recommended cleaner Loctite 7061 Note: Mounting glue is not included in the MACHsense-R package. Safety Data sheet are available at the Loctite website http://www.henkel-adhesives.com. Always have the Safety Data sheet available and follow the instructions carefully.

  • Page 15: Mounting Dau

    Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 15(31) Mounting DAU Monitoring device can be mounted on the motor or on neighbouring wall or steel structure depending on the feasibility of the condition. Drilling machine can be used for drilling mounting holes and fixing DAU using suitable bolts.

  • Page 16: Communications

    Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 16(31) DAU Mounting Holes and Space Requirements Small clamp to be welded to the base with 20 mm projection from left and right sides, horizontal hole pitch is 260 mm.
  • Page 17 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 17(31) · The DAU can also be mounted on the same side as auxiliary terminal box to reduce the cable length for RTD, BTD. For non-Ex- applications: Cable length up to 500 ft. (150 m) can accurately transmit data from sensors (datasheet) For Ex- applications: Cable length up to 1600 ft.

  • Page 18: Installation Of Accelerometers

    Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 18(31) Installation of Accelerometers (Vibration Measurement) Accelerometers Location Accelerometer mounting locations are as follows: · Channel 0 is DS horizontal direction · Channel 1 is NDS horizontal direction ·...

  • Page 19: Mounting Of Pads

    Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 19(31) Mounting of pads Mounting Adaptor MH130-6A Adhesive Procedure for gluing the pads: 1. All paint must be removed from the surface. Make sure all paint is grinded and the pad is glued directly on the metal on the motor.

  • Page 20: Mounting Of Sensors

    There are alternative mounting techniques for mounting sensors, if it is not possible to use these glued mounting pads. Please consult ABB for alternative recommendations for mounting. The point of measurement is chosen so that point of measurement and sensor are mechanically as close as possible to each other.
  • Page 21 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 21(31) Cable anchoring (Clearance: 6 inches or 150 mm) 4. Use proper conduit and trays wherever required to help cables withstand the operating environment. The sensor cables should be laid away from high voltage cables by distance of at least 250 mm.
  • Page 22 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 22(31) 7. Ensure proper polarity while connecting the sensor to the DAU Connector Pin polarity DAU Board Connection Sensor protection and wiring must be carried out reliably and in accordance with good engineering practice.

  • Page 23: Installation In Motors With Fins

    In some types of motors it might be useful to use other types of mounting pads. One example is motors with cooling fins. Please consult ABB for using these types of pads. One example of pad for motors with cooling fins: 1.

  • Page 24: Installation Of Magnetic Field Sensor (Mfs)

    Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 24(31) Installation of Magnetic Field Sensor (MFS) MFS Location The MFS is 3-axis sensor and measures axial, radial and tangential directions. When mounting Magnetic Field Sensor (MFS), it is important to locate the best positions on the motor. Install the MFS sensor with Y as Axial direction i.e.
  • Page 25 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 25(31) Wiring and Connection of Sensor The sensor cable has 4 connection pairs as below · (+5V) & Com supply · X – Axis & GND ·...

  • Page 26: Configuration

    26(31) 10 Configuration 10.1 Preparation After installation have been done the MACHsense-R unit needs to be configured: Make sure that the power is switched off before putting in the SIM card. · Only micro SIM cards can be inserted in the provided hatch.
  • Page 27 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 27(31) SIM card holder RJ 45 Ethernet connector 1. First step is to insert SIM card in the SIM card holder. 2. Open the hatch, put in SIM card in correct position and close the hatch.
  • Page 28 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 28(31) MACHsense R Installation information MACHsense Company name Serial No: MACHsense R Plant name MAC-address: Drivetrain name Machine name The above filled in information will be used for naming the machine in web portal.
  • Page 29 Document type Document identity Revision Page(s) Instruction manual for MACHsense-R - MSR1600 1MZB100400 29(31) Sim card operator (company) Customer Contact persons: Mobile Phone Number (for Name Email SMS notifications) Please provide photos of motor nameplate and all machine including driven object and foundation.

  • Page 30: Commissioning

    30(31) 10.2 Commissioning Digitally connect MACHsense-R using the ABB Ability™ MACHsense-R Android app. Log on using your credentials and follow prompts to connect. We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.

  • Page 31: R - Msr1600 Product/Service

    By registering and using the MACHsense-R portal, you are confirming that ABB will own the collected data and that this data can be used for future product development and that you will comply with all ABB website terms and conditions of use, as well as its Cookies and Privacy Policies.

This manual is also suitable for:

Msr1600

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