A range of high performance
electromagnetic flowmeters for the measurement of
electrically-conductive fluids and is normally supplied as
factory-configured, calibrated systems (56 pages)
Continuous gas analyzers integrated analyzer system measurement made easy (362 pages)
Summary of Contents for ABB COPA-XM 3000 Series
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INSTRUCTION MANUAL MAGNETIC FLOWMETERS 10DX3111/3311 Design Level E ⁄ Sizes through 12 Inches COPA-XM and MAG-X SERIES 3000 MAGNETIC FLOWMETER PN25013...
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NOTICE The information contained in this document is subject to change without notice. ABB Inc., its affiliates, employees, and agents, and the authors of and contributors to this publication specifically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fitness for a particular purpose), for the accuracy, currency,...
Series 10DX3000 Magnetic Flowmeter Instruction Manual SAFETY SUMMARY GENERAL POSSIBLE PROCESS UPSETS WARNINGS Maintenance must be performed only by qualified personnel and only after securing equipment controlled by this product. Adjusting or removing this product while it is in the system may upset the process being controlled.
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MANUEL DE MISE EN ROUTE. Ne pas installer, maintenir ou utiliser cet équipement sans avoir lu, compris et suivi les instructions et manuels de ABB, dans le cas contraire il y a risque d’entraîner blessures ou dommages. RISQUE DE CHOC ÉLECTRIQUE Les équipements alimentés en courant alternatif constituent...
Read these instructions before starting installation; save these instructions for future reference. Contacting the factory Should assistance be required with any of the manufacturer’s products, contact the following: Telephone: Automation Services Call Center 1-800-HELP-365 E-Mail: ins.techsupport@us.abb.com...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual The NEMA 4X rating applies to the meter body and electronics enclosure only. The following accessories (if supplied) may not meet NEMA 4X unless specifically ordered as NEMA 4X: • meter flanges • meter installation hardware: studs, nuts, bolts •...
Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.0 INTRODUCTION 1.1 General 1.1.1 Description The Series 3000 Magnetic Flowmeter is a compact, volumetric, liquid flow rate detector that uses as the process transducing method the characteristic of a conductive liquid to generate an induced voltage when flowing through a magnetic field.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Construction of the meter is dependent on the type of insulating interior liner used. A ® TEFLON (PTFE) liner is inserted into the spool and turned-out against the flange faces. All other liner materials are bonded to the interior and face of the pipe spool.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.2 Model Number Breakdown Refer to the data sheet or data tag on the equipment for the model number of the instrument furnished. The details of a specific number are referenced on the following pages.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.2.1 Model 10DX3111E 10DX3111 Engineering Reference Obstructionless Remote Magnetic Flowmeter Design Level Remote with 50XM1000 Converter Electronics Meter Lay Length Short Form (WMAG) Replacement for 10D1419 & 10D1465 Replacement for 10D1435 Other Liner Material Hard Rubber Polyurethane PTFE Teflon...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.2.1 Model 10DX3111E (continued) 10DX3111 Electrode Material 316 Stn. Steel ® HASTELLOY ® HASTELLOY Titanium Tantalum Platinum / Iridium Zirconium Certification Standard (None) FM Approved-Nonincendive for Cl , Div 2, Gp A,B,C & D; Electrodes Intrinsically Safe for CI , Div 1, Gp A,B,C &...
Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.2.2 Model 10DX3311E 10DX3311 E _ _ _ _ _ _ _ _ _ _ 1 _ 2 X _ A _ _ _ _ Engineering Reference Obstructionless Integral Magnetic Flowmeter Design Level Integral with 50XM1000 Converter Electronics Meter Lay Length Short Form (WMAG)
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Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.2.2 Model 10DX3311E (continued) 10DX3311 E _ _ _ _ _ _ _ _ _ _ 1 _ 2 X _ A _ _ _ _ Enclosure Classification IEC 529 IP 65, NEMA 4X Accidental Submergence, IEC 529 IP 67, NEMA 4X, 30ft H O/48h (9m H...
Series 10DX3000 Magnetic Flowmeter Instruction Manual 1.3 Specifications Power Requirements Refer to Section 1.2 Model Number Breakdown. Power Consumption Refer to Signal Converter Instruction Bulletin. Flowmeter Characteristics Meter Size/Flow Ca- Refer to Table 1-4. pacity Span Factory set at specified range between extremes listed in Table 1-4;...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Process Limits TABLE 1-1. MAXIMUM LIQUID TEMPERATURE Liner Material Temperature TEFLON, Model 10DX3111 F [180 TEFZEL, Model 10DX3111 F [149 TEFLON / TEFZEL, Model 10DX3311 F [130 Neoprene/Polyurethane F [88 Soft & Hard Rubber F [77 TABLE 1-2.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual TABLE 1-4. METER CAPACITY VALUES Flow Ranges Meter Meter 0 to Value Tabulated Size Capacity* Minimum Maximum inch L/min L/min ⁄ 26.4172 26.4 100.0 52.8344 1.06 52.8 200.0 ⁄ 158.503 3.17 158.0 600.0 264.372 5.28 264.0 60.0...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Physical Characteristics Outline Dimensions See Figures 2-3, 2-4 and 2-5. Vibration Limits - with 1.5 g @ 10-150 Hz integral Converter NOTE A remotely mounted Signal Converter must be used when vibration limits are exceeded. Signal Cable for remote Converter (supplied with instrument when...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Accidental NEMA 4X, IEC 529 IP67, 30 feet H O/48 h (9 m H O/48 h) Submergence Conduit Connections two 1/2 inch NPT internally threaded entrances - remote Converter three 1/2 inch NPT internally threaded entrances - integral Converter NOTE Enclosures are suitable for indoor or outdoor installation.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.0 INSTALLATION 2.1 Inspection All Series 3000 Magnetic Flowmeters are shipped in heavy duty containers which are specially designed to provide adequate protection during transit. Since the Magnetic Flowmeter will be operated in conjunction with an electronic Signal Converter, both instruments may be in the same shipping container.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual TABLE 2-1. METER WEIGHTS Meter ANSI ANSI Size Class 150 Class 300 PN 10 PN 16 PN 25 PN 40 Inches ⁄ ⁄ 10.1 10.1 10.1 11.9 11.9 11.9 11.5 15.9 11.5 11.5 15.9 15.9 16.3 22.5...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual LINER PROTECTOR PLATES, SIZES 1/2 THROUGH 4 INCHES LINER PROTECTOR/GROUNDING RINGS, SIZES 6 THROUGH 12 INCHES FIGURE 2-1. PROTECTOR PLATES FOR TEFLON LINERS...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-2. PROPER HOISTING METHOD Note that the flowmeter shown in this illustration is not the meter described in this instruction bulletin.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.3 Location The Flowmeter is suitable for either indoor or outdoor installation. When selecting the location of the installation, consideration should be given to the ambient and process temperature limits, as stated in the Specifications Sub-Section 1.3. Several variations of resistance to water-entry are available: •...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Ref. OD-10D-4293 r0 FIGURE 2-3. OUTLINE DIMENSIONS, 1/2-4 INCH INTEGRAL CONVERTER WITH ANSI FLANGES...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-4. OUTLINE DIMENSIONS, 6-12 INCH INTEGRAL CONVERTER WITH ANSI FLANGES...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-5. OUTLINE DIMENSIONS, 1/2-4 INCH INTEGRAL CONVERTER WITH DIN FLANGES...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-6. OUTLINE DIMENSIONS, 6-12 INCH INTEGRAL CONVERTER WITH DIN FLANGES...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Ref. OD-10D-4287 r1 FIGURE 2-7. OUTLINE DIMENSIONS, 1/2-4 INCH REMOTE CONVERTER WITH ANSI FLANGES 2-10...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual R e f . O D - 1 0 D - 4 1 2 3 r 4 FIGURE 2-8. OUTLINE DIMENSIONS, 6-12 INCH REMOTE CONVERTER WITH ANSI FLANGES 2-11...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Ref. OD-10D-4127 r3 FIGURE 2-9. OUTLINE DIMENSIONS, 6-12 INCH REMOTE CONVERTER WITH ANSI FLANGES, HI-TEMP 2-12...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Ref. OD-10D-4288_r1 FIGURE 2-10. OUTLINE DIMENSIONS, 1/2-4 INCH REMOTE CONVERTER WITH DIN FLANGES 2-13...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Ref. OD-10D-4194 r2 & OD-10D-4231 r0 FIGURE 2-11. OUTLINE DIMENSIONS, 6-12 INCH REMOTE CONVERTER WITH DIN FLANGES 2-14...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual Ref. OD-10D-4195 & OD-10D-4232 FIGURE 2-12. OUTLINE DIMENSIONS, 6-12 INCH REMOTE CONVERTER WITH DIN FLANGES, HI-TEMP 2-15...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-13. OUTLINE DIMENSIONS, 1/2-4 INCH REMOTE CONVERTER WITH ANSI FLANGES, CONTINUOUS SUBMERGENCE 2-16...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-14. OUTLINE DIMENSIONS, 6-12 INCH REMOTE CONVERTER WITH ANSI FLANGES, CONTINUOUS SUBMERGENCE 2-17...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-15. OUTLINE DIMENSIONS, 1/2-4 INCH REMOTE CONVERTER WITH DIN FLANGES, CONTINUOUS SUBMERGENCE 2-18...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-16. OUTLINE DIMENSIONS, 6-12 INCH REMOTE CONVERTER WITH DIN FLANGES, CONTINUOUS SUBMERGENCE 2-19...
Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.4 MOUNTING 2.4.1 Orientation The Series 3000 Magnetic Flowmeter may be installed in horizontal, vertical or sloping pipe runs. However, precautions must be taken to assure that the metering tube is filled at all times during measurement.
Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-17. RECOMMENDED PIPING ARRANGEMENT 2.4.3 Pipe Connections The TEFLON, TEFZEL and polyurethane lined me- ters have raised faced flanges rated as specified. The neoprene and hard-rubber lined meters have full faced flanges rated as specified. Two flange gaskets are supplied per meter;...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.4.4 Torque Specifications It is recommended that the bolts and nuts be lubricated and tightened using a torque wrench. The bolts and nuts should be tightened to approximately 50% of the torque value during the first pass, to approximately 80% during the second pass and to the full torque during the third pass.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.4.5 Gaskets Use only the gaskets supplied with the instrument. The gaskets supplied with the meter are the proper size for the meter size and type specified. When installing the meter it is important that the correct size gaskets be utilized.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.5 Grounding Procedure 2.5.1 General Satisfactory operation of Magnetic Flowmeter Systems requires that careful attention be paid to proper grounding techniques. A good ground is one that is in contact with the earth over a large conductive area.
Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-20. GROUNDING PROCEDURE; CONDUCTIVE PIPELINE Note that the flowmeter shown in this illustration is not the meter described in this instruction bulletin. 2.5.3 Non-Conductive or Electrically Insulated Pipeline If the flowmeter is included as part of a non-conductive or liquid insulated pipeline (such as totally plastic pipe, ceramic lined iron pipe, or cast pipe with internal bitumastic coating), the following grounding procedures apply.
Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 2-21. GROUNDING PROCEDURE; NON-CONDUCTIVE PIPELINE Note that the flowmeter shown in this illustration is not the meter described in this instruction bulletin. 2.6 Electrical Interconnection The Series 3000 Magnetic Flowmeter may be furnished with either an integrally or remotelymounted (optional) Signal Converter.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 2.7 Conduit Seal and Pressure Relief In accordance with the National Electrical Code (NEC) ANSI/NFPA 70, Article 501-5(f)(3), the flowmeters include a conduit entry seal and pressure relief to prevent the process fluid from entering the electrical conduit system.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 3.0 START-UP & OPERATION The Series 10DX3000 Magnetic Flowmeter (which includes the integral or remote Signal Converter) is precision calibrated at the factory. Each Flowmeter is calibrated to determine its meter capacity at a given velocity. Refer to Table 1-4. There are no operating controls that require field adjustment unless the full scale range setting was not specified.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual POWER CONNECTOR BASE BOARD GROUND TERMINAL INTERCONNECTION & CUSTOMER CONNECTIONS FIGURE 3-3 . INTEGRALLY MOUNTED ENCLOSURE WITHOUT CONVERTER MODULE [10DX3311E]...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual CUSTOMER CONNECTIONS GROUND TERMINAL FIGURE 3-4. REMOTE PRIMARY PCB ASSEMBLY IN GENERAL PUR- POSE OR FM CLASS , DIV.2 HOUSING [10DX3111E]...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual CABLE CONNECTIONS FIGURE 3-5. EXPLOSION-PROOF PRIMARY FOR REMOTE MOUNTED SIGNAL CONVERTER NOTE Figure 3-5 shows Explosion-Proof configuration. The Continuous Submergence model is identical to that shown except that the housing is filled with a silicone rubber encapsulant.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 4.0 FUNCTIONAL DESCRIPTION The magnetic flowmeter body houses two signal electrodes and the flux producing magnet coils, as shown schematically in Figure 4-1. All primary intraconnection wiring is terminated at a printed circuit assembly located in the base of the meter housing. The Flowmeter provides two output signals to the associated signal converter: •...
Series 10DX3000 Magnetic Flowmeter Instruction Manual This may be expressed mathematically as: (Equation #1) E s = α where: = induced electrode voltage B = magnetic field strength D = meter pipe diameter α = dimensionless constant V = liquid velocity Thus, the metered liquid constitutes a continuous series of conductive liquid disks moving through a magnetic field.
Series 10DX3000 Magnetic Flowmeter Instruction Manual Since B = β E and since α, D and β are constant: (Equation #3) Q = γ E where: Q = volumetric flow rate A = cross-sectional area D = pipe section diameter = induced signal voltage = reference voltage B = magnetic flux density...
Series 10DX3000 Magnetic Flowmeter Instruction Manual The conductivity of the process liquid (in microsiemens/cm) may be determined from the electrode ac resistance measurement (in megohms) by substitution of values in the following equation. σ - 0.072) x Electrode Dia, in cm where, 0.072 is the electrode barrier resistance in megohms;...
Series 10DX3000 Magnetic Flowmeter Instruction Manual 4.2.2 Metering Characteristics The metering pipe must be completely filled at all times for accurate results. Where there is possibility of operation with a partially filled horizontal pipeline, it is recommended that the magnetic flowmeter be installed in a vertical section of that pipeline such that liquid flow moves upward.
Series 10DX3000 Magnetic Flowmeter Instruction Manual Models 10DX3111/3311E flanged flowmeter primaries contain two flux producing coils wired in series and a pair of diametrically opposed electrodes mounted at 90 degrees to the coil flux plane (refer to FIGURE 4-2 below). Meter coils are excited with approximately +10 volts of pulsed DC. A precision current sensing network is connected in series with the coils.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 4.4 Jumper Selections 4.4.1 Integral Converter For the Model 10DX3311E integral magmeter, zero return and functions associated with the 50XM1000 signal converter are established by the movable jumpers on terminal-strip J1 located in the lower left corner of the 686B762U02 Primary Board assembly. The following table and diagram correlates the zero return and functions with the jumper connections: The full view of the 686B762U02 Primary Board Assembly is shown in Figure 4-3.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual FIGURE 4-3. 686B762U02 PRIMARY BOARD ASSEMBLY...
Series 10DX3000 Magnetic Flowmeter Instruction Manual 4.4.2 Remote Converter The Model 10DX3111E remote version uses the smaller two-piece housing which contains two circuit board assemblies, the 686B789U01 CMF PCB assembly and the 686B790U01 Customer Connec- tion PCB assembly. The 686B790U01 PCB interfaces to the remote 50XM1000 Converter via the supplied interconnection cable.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 4.5 Terminal Numbering THE FOLLOWING INFORMATION PROVIDES TERMINAL NUMBERING AND FUNCTION FOR THE INTEGRAL MODEL 10DX3311E CUSTOMER CONNECTION TERMINALS (Refer to Figure 3-3) TERMINAL 39 40 V2 V1 V3 V4 BLOCK TERMINALS TERMINAL FUNCTION 39/40 a) Zero return or totalizer reset (software selectable) b) Solid-state status contact (39 = emitter)
Series 10DX3000 Magnetic Flowmeter Instruction Manual 5.0 MAINTENANCE 5.1 General Except for an occasional performance verification check, there is no required routine maintenance for the Series 3000 Magnetic Flowmeter. For practical reasons it is suggested that the meter body not be disassembled.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 5.2 System Troubleshooting In the event that faulty operation of the Magnetic Flowmeter is evident, the following procedure can be used as a guide to isolate the malfunctioning device to either the primary meter or the Signal Converter.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 2. Since signal wiring and operating procedures are dependent upon the type of Converter and the mounting option selected, the user should refer to the instruction manual supplied with the associ- ated Signal Converter for system troubleshooting procedures. A static performance test for the primary mounted components is discussed in Section 5.3.
Series 10DX3000 Magnetic Flowmeter Instruction Manual Verify that the system power service has been de-energized. Loosen and remove the four screws that hold the Signal Converter to the base. Disconnect the connector from signal (P1) on the CMC PC board and the power (P3) connector to the Converter (refer to Figure 3-2) and set the Converter module aside.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 5.3.2.3 Electrode Voltage Test This test may only be performed on remote models (10DX3111E). If no erroneous readings are found when the electrode resistance test is performed, an additional test may be performed with the system powered and the field wiring restored.
Series 10DX3000 Magnetic Flowmeter Instruction Manual 6.0 PARTS LIST TABLE 6-1. FLANGE GASKETS FOR METER BODY NOTE Polyurethane, neoprene & hard-rubber lined meters use neoprene gaskets. TEFLON & TEFZEL lined meters use TEFLON gaskets. Two gaskets are required for each meter. If the meter has grounding rings, two additional gaskets are required for each meter.
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Series 10DX3000 Magnetic Flowmeter Instruction Manual TABLE 6-2. PROTECTOR PLATES FOR TEFLON & TEFZEL LINED METERS Order number consists of two protector plates and mounting screws. Grounding rings are not available for this application. When ordering, specify 614B452U__ and suffix from the table below. Meter Size Flange Rating ANSI Class 150 ⁄...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual TABLE 6-4. GROUNDING RINGS - SIZES 1/2 THROUGH 4 INCHES Order number consists of two grounding rings and mounting screws. When ordering, add suffix to the BM number. Flange Rating Flange Rating ANSI Class 150 ANSI Class 300 Meter Size Material =...
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Series 10DX3000 Magnetic Flowmeter Instruction Manual TABLE 6-6. CONVERTER BASE AND JUNCTION BOX GASKETS Integrally mounted Converter Converter Base Gasket D333F021U01 Large Cover Gasket D101A009U01 Small Cover Gasket D333F004U01 Remotely mounted Converter Junction Box Base Gasket D333F021U01 Base to Spacer Gasket D333F009U01 Spacer to Cover Gasket D333F008U01...