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Launch TLT235SBA User Manual

Electronic two post lift
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LAUNCH
TLT235SBA/TLT240SBA
TLT235SBA(E)
TLT240SCA/TLT235SCA(U)
Electronic Two Post Lift User's
Manual
(C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069

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  Summary of Contents for Launch TLT235SBA

  • Page 1 LAUNCH TLT235SBA/TLT240SBA TLT235SBA(E) TLT240SCA/TLT235SCA(U) Electronic Two Post Lift User’s Manual (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 2 This equipment is for the use of professional technical Launch Shanghai Machinery Co., Ltd. (hereinafter called personnel or maintenance personnel. “Launch”), no company or individual is allowed to copy and backup this manual in any form (electronic, mechanical, Registered Trademark photocopy, recording or other forms).
  • Page 3 The lift can’t be overloaded. The rated load of the lift for any question. is already marked on the nameplate. Launch Shanghai Machinery Co., Ltd. is dedicated Please don’t raise the lift when there are people in the to continuously improving the product quality and vehicle.
  • Page 4 Two-post User’s Manual Caution Labeling Exemplification ( ) Read operating and safety manuals before using ( ) U se LAUNCH commend lifting points! lift! ( ) P roper maintenance and inspection is necessary for ( ) U se bracket to help disassembly or installation! safe operation! (...
  • Page 5 LAUNCH Electronic Two-post User’s Manual ( ) K eep area clear when lifting and lowering machine! ( ) K eep feet away when lowering lift! ( ) D o not shake the vehicle on the lift ! ( ) D o not stand under carrying arms or other load carrying device while lift is being operated with load! (...
  • Page 6: Table Of Contents

    LAUNCH Electronic Two-post User’s Manual Table of Contents 1. OUTLINE.........................1 1.1 M ............................ 1 ODEL ESCRIPTION 1.2 P ............................... 1 URPOSE 1.3 F .......................... 1 UNCTIONS AND EATURES 1.4 T ........................1 ECHNICAL PECIFICATIONS 1.5 E ........................2 NVIRONMENTAL EQUIREMENT 2.
  • Page 7 LAUNCH Electronic Two-post User’s Manual 10.2.8 Install the swing arm..........................27 10.2.9 Install the electric control box........................28 10.2.10 Adjust the Steel chain ..........................29 10.2.11 Install and adjust the electromagnet safety mechanism ................30 11. LIFT ADJUSTMENT ...................31 11.1 P ......................
  • Page 8: Outline

    LAUNCH Electronic Two-post User’s Manual 1. Outline 1.1 Model Description Model Description TLT235SBA floor-plate 2-post lift 3.5T Electronic symmetric floor-plate 2-post lift (Fig1a 、 F ig2a) TLT240SBA floor-plate 2-post lift 4.0T Electronic symmetric floor-plate 2-post lift (Fig1a 、 F ig2a) TLT235SBA(E) 3.5T Electronic symmetric wide floor-plate 2-post lift(Fig1b...
  • Page 9: Environmental Requirement

    Working noise: ≤ 75dB ( ) Motor (optional) Power unit: Voltage : A ccording to client’s requirement Working pressure: 16MPa (TLT235SBA) Single phase: 110V/60Hz 2.2kW 220V/50Hz 2.2 kW ; 16Mpa (TLT235SBA(E)) Single phase: 200V/60Hz 2.2 kW 16Mpa(TLT235SCA(U)) 18MPa T LT240SBA (...
  • Page 10 LAUNCH Electronic Two-post User’s Manual 2 7 5 0 m m ( 1 0 8 . 3 i n ) P o w e r u n i t O f f s i d e c o l u m n...
  • Page 11 LAUNCH Electronic Two-post User’s Manual T o p b e a m E x t e n s i o n c o l u m n P o w e r u n i t 2 7 5 0 m m ( 1 0 8 . 3 i n )
  • Page 12 LAUNCH Electronic Two-post User’s Manual Fig 2a P a s s i n g w i d t h 2 4 8 6 m m ( 9 7 . 9 i n ) 1 2 0 0 m m ( 4 7...
  • Page 13 LAUNCH Electronic Two-post User’s Manual P a s s i n g w i d t h 2 4 8 6 m m ( 9 7 . 9 i n ) 3 4 2 0 m m ( 1 3 4 . 6 i n ) P a s s i n g w i d t h 2 4 1 5 m m ( 9 5 .
  • Page 14 LAUNCH Electronic Two-post User’s Manual P a s s i n g w i d t h 2 4 2 4 m m ( 9 5 . 4 i n ) 3 3 9 2 m m ( 1 3 3 . 5 i n ) P a s s i n g w i d t h 2 3 7 8 m m ( 9 3 .
  • Page 15: Main Structure Principles

    LAUNCH Electronic Two-post User’s Manual 2.2 Main structure principles: Lifting mechanism : Each column is installed with Electromagnet safety lock mechanism: Each a hydraulic cylinder, when hydraulic oil is column is installed with two safety lock devices, pressed from power pack into the lower...
  • Page 16: Operation Description

    LAUNCH Electronic Two-post User’s Manual Fig 2f 3 Operation Description 3.2 Preparation before Operation 3.1 Precautions for vehicle repair Lubricate contact surface of the carriage with work general-purpose lithium grease G B7324-87 ( ) Different vehicles have different center of gravity All sliding surface should be coated evenly from positions.
  • Page 17: Lifting The Vehicle

    LAUNCH Electronic Two-post User’s Manual 3.4 Lifting the Vehicle Keep work area clean, don’t operate the lift in Before lifting the vehicle, check all the cluttered work area. hydraulic hose and fittings for oil leakage. In Lower the carriage to the lowest position.
  • Page 18: Hydraulic And Electrical System Of The Equipment

    LAUNCH Electronic Two-post User’s Manual 4 Hydraulic and Electrical System of the Equipment 4.1 Hydraulic System of the Lift Diagram of the hydraulic system of clear-floor 2-post lift 1- Gear pump, 2- Motor, 3- Oil filter, 4- Check-valve, 5- Safety valve, 6- Solenoid valve,...
  • Page 19 LAUNCH Electronic Two-post User’s Manual Diagram of the hydraulic system of floor-plate 2-post lift 1- Gear pump, 2- Motor, 3- Oil filter, 4- Check-valve, 5- Safety valve, 6- Solenoid valve, 7- Servo flow-control valve, 8- Hose, 9- Hydraulic cylinder, 10- Level gauge, 11- Air filter...
  • Page 20: Electrical System Of The Lift

    LAUNCH Electronic Two-post User’s Manual 4.2 Electrical System of the Lift Diagram of the electrical system (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 21: 5. . . . Solutions To Faq

    LAUNCH Electronic Two-post User’s Manual 5. . . . Solutions to FAQ Symptom Reason Solution Check the circuit breaker or fuse Replace the burnt fuse or reset the Check the voltage to the motor circuit breaker Motor not operation Limit switch is failed...
  • Page 22: Repair And Maintenance

    LAUNCH Electronic Two-post User’s Manual 6. Repair and Maintenance Keep clean This unit should be cleaned with dry cloth frequently Lubricate chains/cables. to keep it clean. Before cleaning, first switch off the Check all the chain connectors, Bolt s and pins to power to ensure the safety.
  • Page 23: Storage And Scrap

    LAUNCH Electronic Two-post User’s Manual Diagram of hydraulic line of clear-floor 2-post lift JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 Diagram of hydraulic line of floor-plate 2-post lift Fig 5 Wearing Parts Name Model Spec...
  • Page 24: Tools For Installation And Adjustment

    LAUNCH Electronic Two-post User’s Manual 8. Tools for Installation and level of the lifting relies on the level of the floor where Adjustment it is installed. Don’t expect to compensate for the To ensure proper installation and adjustment, please serious slope.
  • Page 25: Base Plate Layout

    Fig 6 chalk line, and mark the total width (B) of the base 10.2.2 Base plate layout plate. Mark the points 3 and 4. Starting from point 3, TLT235SBA 、 、 、 、 T LT240SBA Models : W ith total width draw one diagonal line (C) ,forming a triangle.
  • Page 26 LAUNCH Electronic Two-post User’s Manual TLT235SBA ( ( ( ( ) ) ) ) M odel : T he Base plate and four pieces shown in Fig.7b) corrugated steel plate are connected by fasteners.(as Fig.7b TLT240SCA Model : : : :...
  • Page 27 LAUNCH Electronic Two-post User’s Manual 3 5 6 3 m m ( 1 4 0 . 2 8 i n ) 2 2 8 m m 2 2 8 m m 3 1 0 7 m m ( 1 2 2 . 3 2 i n ) ( 8 .
  • Page 28: Install The Power Side Column

    Electronic Two-post User’s Manual Note: 10.2.3 Install the power side column All the dimensions are based on the external TLT235SBA 、 、 、 、 T LT240SBA Models : border of the base plate. First use lifting equipment to put the power side Ensure the overall error is controlled within 6mm.
  • Page 29 LAUNCH Electronic Two-post User’s Manual Fig.8b TLT240SCA 、 、 、 、 T LT235SCA ( ( ( ( ) ) ) ) M odels : plate of the column, use 5 concrete anchor bolts to fix it First install extension column with column, then onto the ground.
  • Page 30: Install The Floor Plate, Top Beam

    10.2.4 Install the floor plate, top beam are to be installed at position 2 、 2 ″. 10.2.4.1 Install the floor plate TLT235SBA 、 、 、 、 T LT235SBA ( ( ( ( ) ) ) ) 、 、 、 、...
  • Page 31: Install The Offside Column

    Raise the two carriages to the safety locking position, should be ensured in the pulley when adjusting tightly, make sure the two carriages are of the same height otherwise the steel cable will be damaged. from ground. for TLT235SBA 、 T LT235SBA (...
  • Page 32 LAUNCH Electronic Two-post User’s Manual Short screw end, double nuts tightened Long screw end, adjustable Steel cable Fig 9b Fig 9c (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 33: Install The Power Unit And Hydraulic Lines

    10.2.7 Install the power unit and hydraulic lines Use two M10 Bolt s and washers to fix the power unit as shown in Fig. 10a, for TLT235SBA 、 T LT235SBA Fig 10a...
  • Page 34: Install The Swing Arm

    LAUNCH Electronic Two-post User’s Manual Fig.10b 10.2.8 Install the swing arm Install the swing arm as shown In Fig.11 Note: Before use ,check if the positioning gear mechanism at the end of arm fits, adjust the Screw s of fixed semi-gear for its fitness.
  • Page 35: Install The Electric Control Box

    This equipment does not include it. It M4*6 Screw Fig 12 Wiring diagram TLT240SCA TLT235SCA m odels are shown in 、 ( ) TLT235SBA 、 TLT235SBA ( ) 、 TLT240SBA models Fig13b. are shown in Fig13a. (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 36: Adjust The Steel Chain

    LAUNCH Electronic Two-post User’s Manual Fig 13a Fig 13b electrical and hydraulic installation. Before adjustment, lift 10.2.10 Adjust the Steel chain the carriage to a high position and lower for 2 sec to The steel chain has been adjusted properly by the engage safety lock, and then adjust the nut on the manufacture (Fig.
  • Page 37: Install And Adjust The Electromagnet Safety Mechanism

    LAUNCH Electronic Two-post User’s Manual 板 式 链 Leaf chain Adjustment bolt 调 节 螺 栓 Connection nut 连 接 螺 母 Fig 14 Press UNLOCK button to actuate the electromagnet, 10.2.11 Install and adjust the electromagnet safety mechanism and see if two safety plates can completely separate from the carriage safety orifice.
  • Page 38: Lift Adjustment

    LAUNCH Electronic Two-post User’s Manual of column with general-purpose lithium grease. All sliding surface should be coated evenly from top to bottom. 11. Lift Adjustment Fill hydraulic oil N32 or N46 to the oil reservoir of the power unit. 11.1 Preparation before the adjustment Lubricate contact surface of the carriage and corners 11.2 Adjustment procedure...
  • Page 39: List Of The Lift Components

    This list is only used as the information for the maintenance made from the LAUNCH and its sales agents based on the and repair. Our company will not be liable for other uses. In corresponding material code No in the list.
  • Page 40 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SBA/TLT240SBA(E)/ TLT240SBA : : : : (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 41 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SBA/ TLT240SBA/ TLT240SCA/TLT235SCA(U) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 42 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SBA/TLT235SBA(E)/TLT240SBA/ TLT240SCA/TLT235SCA(U) 3 1 7 3 1 6 3 1 4 3 1 8 3 1 5 3 0 5 3 0 6 3 0 1 3 0 7 3 0 2 3 0 8...
  • Page 43 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SBA(E) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 44 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SBA(E) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 45 LAUNCH Electronic Two-post User’s Manual Applicable to TLT240SCA (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 46 LAUNCH Electronic Two-post User’s Manual Applicable to TLT240SCA/TLT235SCA(U) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 47 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SBA/ TLT240SBA/ TLT240SCA/TLT235SCA(U) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 48 LAUNCH Electronic Two-post User’s Manual Applicable to TLT235SCA(U) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 49 LAUNCH Electronic Two-post User’s Manual Code Name 201024756 TLT235SBA power side column 201024757 TLT240SBA power side column 201024755 TLT235SBA offside column 201024758 TLT240SBA offside column 103202906 Installation plate of power unit 103020190 Screw M6×10 103040123 Flat washer 10 103040122 Spring washer10 103020038 Bolt M10×25...
  • Page 50 Chain threaded end 103030131 Nut M16 103100170 Fitting 201021324 TLT235SBA/TLT240SBACarriage 201021793 TLT235SCA(U) Carriage 201021323 TLT235SCACarriage 104990132 Sliding block 103202766 TLT235SBA/TLT240SBA/TLT235SCATop board 103202765 TLT235SCA(U) 103010473 Screw M10×30 104130191 Door rubber pad 103010452 Screw M8×16 103202184 Top rod assembly 103202032 Semi-gear 103010443 Screw M10×25...
  • Page 51 Buzzer 104091175 Base shell of control box 102160392 Waterproof socket Rotary switch ( m anual & automatic changeover switch ) 201024781 TLT235SBA ( ) p ower side column 201024762 TLT235SBA o ff side column ( ) 103202906 Installation plate of power unit 103020190 Screw M6×12...
  • Page 52 LAUNCH Electronic Two-post User’s Manual 201024766 TLT235SBA(E)Top cover 103203017 Pulley 103200699 Bush 2520 103040176 Washer 103050031 Steel cable returning ring 25 103050037 Returning ring 103040141 Spring washer8 103020116 Bolt M8×16 103040110 Flat washer12 103040044 Spring washer12 103020104 Bolt M12×35 103202862...
  • Page 53 LAUNCH Electronic Two-post User’s Manual 103202981 Limit bottom plate 201021454 TLT235SBA(E) carriage 104990132 Sliding block Top board 103202766 103010473 Screw M10×30 104130191 Door rubber pad 103010539 Screw M8×12 103202184 Top rod assembly 103202032 Semi-gear 103011102 Screw M10×25 12.9 class 103202280...
  • Page 54 LAUNCH Electronic Two-post User’s Manual 103010429 Screw M4×25 103201545 Bracket 105990008 Limit switch 103202816 Inner top beam 103202818 Outer top beam 201011258 Bushing Ⅰ Pin 3x26 103060342 201011170 Long bar 201011172 Supporting pin of long bar Bushing 201012602 Ⅱ 104090045...
  • Page 55 X103060340 Pin 2×26 Chain threaded end 103200938 103030131 Nut M16 103100198 Fitting 104120095 Oil hose of sub-cylinder 103020166 Connecting Bolt 201021324 TLT235SBA/TLT240SBACarriage 201021793 TLT235SCA(U) Carriage 201021323 TLT235SCACarriage 104990132 Sliding block 103202766 Top plate 103010473 Screw M10×30 104130191 Door rubber pad 103010539 Screw M8×12...
  • Page 56 LAUNCH Electronic Two-post User’s Manual 201021792 TLT235SCA(U) offside column 103202891 Protective cover inside the column 103200960 Electromagnet 104120078 Electromagnet cover 103010498 Screw M5×8 Connecting bracket 103202811 Ⅰ 103040110 Flat washer12 103040044 Spring washer12 103020104 Bolt M12×35 103202812 Connecting bracket Ⅱ...
  • Page 57: Safety Rules Of Electrical System

    LAUNCH Electronic Two-post User’s Manual 103020156 Bolt M6×12 main switch to power unit can’t be above 10m, if 13. Safety rules of electrical above ,the installation personnel should require customer to provide power cable with larger diameter. system 1. ONLY can the personnel who is trained or has 3.
  • Page 58: Packing

    Name Size Size Size Size Length Size Length ×Width Length ×Width Length ×Width ×Width ×Height ×Height ×Height ×Height 3.5t TLT235SBA floor-plate 2900×540×660 870×530×375 two post lift 3.5t clear-floor 3920×600×650 860×520×390 2900×180×150 TLT235SCA(U) two post lift 3.5t wide floor-plate 2900×540×800 870×530×375 3235×634×50...
  • Page 59 LAUNCH Electronic Two-post User’s Manual 1# packing 1# packing D omestic ( ) (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 60 LAUNCH Electronic Two-post User’s Manual 2# packing 3# packing 4# packing E xtension column ( ) 5# packing (C) Diagtools; www.diagtools.eu; diagtools@diagtools.lv; Pernavas 43A, Riga, Latvia, LV-1009; +37129416069...
  • Page 61: Grease And Hydraulic Oil For Lift

    LAUNCH Electronic Two-post User’s Manual Grease and hydraulic oil for lift 2# lithium based lubrication grease Item Quality Index Conical degree 1 /10mm ( ) Dripping point ℃ Corrosion ( T 2 copper sheet , 1 00 ℃ , 2 4h )...
  • Page 62 Launch. When placing the order, please indicate: Within 12 months from the date of goods delivery, Launch Order quantity will make warranty on its mechanical and electrical Parts number components due to material or process defects.

This manual is also suitable for:

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