Launch TLT235SC User Manual
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Launch TLT235SC User Manual

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TLT235SC（U）/ TLT235SC/
TLT235SB/ TLT240SC/
TLT240SB
Economical Two Post Lift User's
Manual
Version No:1312

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Summary of Contents for Launch TLT235SC

  • Page 1 TLT235SC（U）/ TLT235SC/ TLT235SB/ TLT240SC/ TLT240SB Economical Two Post Lift User’s Manual Version No:1312...
  • Page 2 TLT235、TLT240 Economical Two-post User’s Manual Inspect machine daily ,do not use lift with damaged WARNING parts or being damaged .Use original components to replace damaged parts The lift can’t be overloaded. The rated load of the lift is already marked on the nameplate. Please don’t raise the lift when there are people in the vehicle.
  • Page 3 TLT235、TLT240 Economical Two-post User’s Manual Caution Labeling Exemplification （6） Use commend lifting points! Read operating and safety manuals before using （1） vehicle manufacturer lift! （2） Proper maintenance and inspection is necessary for （7） Use bracket to help disassembly or installation! safe operation! （3）...
  • Page 4 TLT235、TLT240 Economical Two-post User’s Manual （11） Keep area clear when lifting and lowering machine! （14） Keep feet away when lowering lift! （12） Do not shake the vehicle on the lift ! （15） Do not stand under carrying arms or other load carrying device while lift is being operated with load! （13）...

  • Page 5: Table Of Contents

    TLT235、TLT240 Economical Two-post User’s Manual Table of Contents 1. Outline ........................1 1.1 M ............................1 ODEL ESCRIPTION 1.2 P ................................1 URPOSE 1.3 F ..........................1 UNCTIONS AND EATURES 1.4 T ..........................1 ECHNICAL PECIFICATIONS 1.5 E ........................2 NVIRONMENTAL EQUIREMENT 2.
  • Page 6 TLT235、TLT240 Economical Two-post User’s Manual 10.1 I ..........................16 MPORTANT NOTICE 10.2 I ........................ 16 NSTALLATION ROCEDURE 10.2.1 Selecting installation site ......................16 10.2.2 Base plate layout .......................... 17 10.2.3 Install the power side column ..................... 19 10.2.4 Install the floor plate, top beam ....................20 10.2.4.1 Install the top beam ........................

  • Page 7: Outline

    TLT235、TLT240 Economical Two-post User’s Manual 1. Outline 1.1 Model Description Model Description TLT235SC（U） clear-floor 2-post lift Economical clear-floor 2-post lift (Fig.1a、Fig.2a、Fig.3a) 3.5T Economical clear-floor 2-post lift (Fig.1b、 Fig. 2b clear-floor 2-post lift 、 Fig. 3b TLT235SC 3.5T clear-floor 2-post lift Economical clear-floor 2-post lift (Fig.1b、Fig.2b、Fig.3b)

  • Page 8: Environmental Requirement

    72.8 in 97.9 in 112.6 in TLT235SC、TLT235SC（U）、TLT240SC： adjustable width， can be narrowed to 150mm TLT235SC、TLT240SC：adjustable height, height can be reduced to 300mm。Low-grade installation, need to reprovision low-grade cable and tube for installation（See parts list） 1.5 Environmental Requirement Working temperature： -5℃～+40℃...

  • Page 9: Lift Structure

    TLT235、TLT240 Economical Two-post User’s Manual 2. Lift Structure 2.1 Lift structures are shown as below： Model Description TLT235SC（U） clear-floor 2-post lift Economical clear-floor 2-post lift (Fig.1a、Fig.2a、Fig.3a) 3.5T clear-floor 2-post lift Economical clear-floor 2-post lift (Fig.1b、 Fig. 2b 、 Fig. 3b TLT235SC 3.5T...
  • Page 10 TLT235、TLT240 Economical Two-post User’s Manual Fig.1b Fig.1c...
  • Page 11 TLT235、TLT240 Economical Two-post User’s Manual Fig.2a Passing width 2436mm(95.9in) Fig.2b...
  • Page 12 TLT235、TLT240 Economical Two-post User’s Manual Fig.2b Fig.2c...
  • Page 13 TLT235、TLT240 Economical Two-post User’s Manual 3544mm(139.5in) 2378mm(93.6in) Fig.3a 3551mm(139.8in) 2390mm(94.1in) Fig 3b...

  • Page 14: Main Structure Principles

    TLT235、TLT240 Economical Two-post User’s Manual 3563mm(140.3in) 2415mm(95.1in) Fig.3b on the internal wall of the column. During the 2.2 Main structure principles: lifting of the carriage, the safety locking plate Lifting mechanism: Each column is installed goes up against on the toothed bar plate under with a hydraulic cylinder, when hydraulic oil is the tension of spring.

  • Page 15: Operation Description

    Launch TLT235、TLT240 Economical Two-post User’s Manual 3 Operation Descriptions 3.1 Precautions for vehicle repair work Different vehicles have different center of gravity positions. First understand the position of center Note: of gravity, and when the vehicle enters into the Before operation, the safety locking devices lift, make its center of gravity close to the plane must be Inspected.1) The gear blocks of the...

  • Page 16: Hydraulic And Electrical System Of The Equipment

    Launch TLT235、TLT240 Economical Two-post User’s Manual 4 Hydraulic and Electrical System of the Equipment 4.1 Hydraulic System of the Lift Diagram of the hydraulic system of clear-floor 2-post lift Fig 4a 1- Gear pump, 2- Motor, 3- Oil filter, 4- Check-valve, 5- Safety valve, 6- Lowering handle valve,...
  • Page 17 Launch TLT235、TLT240 Economical Two-post User’s Manual Diagram of the hydraulic system of floor-plate 2-post lift Fig.4b 1- Gear pump, 2- Motor, 3- Oil filter, 4- Check-valve, 5- Safety valve, 6- Lowering handle valve, 7- Servo flow-control valve, 8- Hose, 9- Hydraulic cylinder, 10- Level gauge, 11- Air filter...

  • Page 18: Electrical System Of The Lift

    Launch TLT235、TLT240 Economical Two-post User’s Manual 4.2 Electrical System of the Lift Diagram of electrical system for single phase motor AC500V20A protective switch for power needs to be prepared by customer M1-Motor KM-Contactor SB –Button SQ- Limit switch Fig. 5a...

  • Page 19: Solutions To Faq

    Launch TLT235、TLT240 Economical Two-post User’s Manual 5 Solutions to FAQ Symptom Reason Solution ♦ ♦ Check the circuit breaker or thermal Close the switch of circuit breaker or relay for tripping press the blue reset key of thermal relay ♦...
  • Page 20 TLT235、TLT240 Economical Two-post User’s Manual to keep it clean. Before cleaning, first switch off the power to ensure the safety. Lubricate chains/cables. The working environment of this unit should be clean. Check all the chain connectors, bolts and pins to In case of dust in the working environment, it will ensure correct installation speed up the parts wearing and shorten the service...

  • Page 21: Storage And Scrap

    TLT235、TLT240 Economical Two-post User’s Manual Diagram of hydraulic line of clear-floor 2-post lift JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 Diagram of hydraulic line of floor-plate 2-post lift JB/T982-77 seal gasket 14 JB/T982-77 seal gasket 14 Oil drainer JB/T982-77 seal gasket 14 Fig.

  • Page 22: Tools For Installation And Adjustment

    TLT235、TLT240 Economical Two-post User’s Manual pour a new horizontal concrete slab if possible. In 8. Tools for Installation and short, under the optimum horizontal lifting status, the level of the lifting relies on the level of the floor where Adjustment it is installed.

  • Page 23: Base Plate Layout

    3mm. Determine the power side column location on any chalk line, and mark the total width (B) of the base TLT235SC(U) symmetric installation is shown in Fig.9a,， plate. Mark the points 3 and 4. TLT235SC、TLT240SC symmetric installation is shown in Starting from point 3, draw one diagonal line Fig.
  • Page 24 (15in) Fig.9c Determine a point B at any point on chalk line #1, TLT235SC(U) asymmetric installation is shown in Fig.10a， based on point B, move down 131mm, then move TLT235SC、TLT240SC asymmetric installation is shown in right 228mm to get point C. Based on point B, draw Fig.10b：...

  • Page 25: Install The Power Side Column

    TLT235、TLT240 Economical Two-post User’s Manual 1＃ 2＃ TLT240SC:3563mm(140.28in) TLT235SC:3551mm(139.80in) 228mm(8.98in) 228mm(8.98in) TLT240SC:3107mm(122.32in) TLT235SC:3095mm(121.85in) Fig.10b Note: 10.2.3 Install the power side column All the dimensions are based on the external border of the base plate. For clear-floor two post lift, first install extension Ensure the overall error is controlled within 6mm.

  • Page 26: Install The Floor Plate, Top Beam

    TLT235、TLT240 Economical Two-post User’s Manual For floor-plate two post lift, use lifting equipment to column, use 5 concrete anchor bolts to fix it onto the place power side column upper right to the location. ground. Drill and install anchor Bolt s at one time, Align the base plate of column with the chalk line during the drilling process, ensure no movement of the layout.

  • Page 27: Install The Floor Plate

    TLT235、TLT240 Economical Two-post User’s Manual Note: Since the offside column is not fixed to the ground, 10.2.4.2 Install the floor plate you must operate carefully to avoid the falling of the column. Position the offside column at the designated chalk line The wire protective pipe on the floor plate must be location, carefully making the base align with the chalk line in same direction with the pipe on the column near...

  • Page 28: Install The Offside Column

    Ensure the steel cables Raise the two carriages to the safety locking position; still in the pulley. make sure the two carriages are of the same height from ground. for TLT235SC、 TLT240SC、 TLT235SC （U） models, route the steel cables as Fig. 13a Fig.13a...

  • Page 29: Install The Power Unit And Hydraulic Lines

    When the hydraulic hose installation needs (as shown in Fig. 14a 、14b). for TLT235SC、 to go through the column, ensure the TLT240SC 、 TLT235SC （ U ） models, install the hydraulic hose won’t touch any movable parts inside the column hydraulic line as shown in Fig.
  • Page 30 TLT235、TLT240 Economical Two-post User’s Manual M10×25 Rubber cushion Fig. 14a...

  • Page 31: Install The Swing Arm

    TLT235、TLT240 Economical Two-post User’s Manual M10×25 Rubber cushion Fig. 14b 10.2.8 Install the swing arm Install the swing arm as shown In Fig.15 Note: Before use, check if the positioning gear mechanism at the end of arm fits, adjust the screws of fixed semi-gear for its fitness.

  • Page 32: Lift Adjustment

    TLT235、TLT240 Economical Two-post User’s Manual 11. Lift Adjustment 11.1 Preparation before the adjustment carriage rises; stop pressing the button, then the carriage Lubricate contact surface of the carriage and corners will stop. In order to lower the carriage, first pull the steel of column with general-purpose lithium grease.

  • Page 33: List Of The Lift Components

    This list is only used as the information for the maintenance In case of any damage parts, ask distributor for parts and repair. Our company will not be liable for other uses. according to the part numbers described in detail Applicable to TLT235SC（U）...
  • Page 34 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT235SC（U） TLT235SC TLT240SC...
  • Page 35 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT235SC（U） TLT235SC TLT240SC TLT235SB TLT240SB...
  • Page 36 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT235SB TLT240SB...
  • Page 37 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT235SB TLT240SB...
  • Page 38 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT235SC...
  • Page 39 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT235SC（U） TLT235SC TLT240SC TLT235SB TLT240SB...
  • Page 40 TLT235、TLT240 Economical Two-post User’s Manual Applicable to TLT240SC...
  • Page 41 103020190 Screw M6×10 103202810 TLT235SC（U）Bracket of power unit Power unit 104120136 HP Hose L=880 103100170 Fitting M14×1.5（For domestic） 103100171 Fitting G1/4〞（For imported） 104120096 HP Hose L=5370 HP Hose L=4770 (TLT235SC/TLT240SC Low) 103100172 T-fitting 104120116 HP Hose L=950 103202198 Throttle joint...
  • Page 42 Spring Gear block 103201744 103060376 Pin 5×32 103050030 Returning ring 40 103060355 Pin 3.2×30 103201444 Lifting pad assembly 104130189 Rubber pad 103202765 TLT235SB /TLT235SC /TLT235SC(U) top board TLT240SB/ TLT240SC top board 03202766 ScrewM10×25 103020215 103020093 Screw M8×16 103200962 Steel cable...
  • Page 43 TLT235、TLT240 Economical Two-post User’s Manual 103030131 Nut M16 103040159 Spring washer16 103040136 Flat washer16 103110061 Spring 103202345 Safety block 103010471 ScrewM8×40 103110060 Spring 201021653 TLT235SBPower side column 201024751 TLT240SBPower side column 201021652 TLT235SBOffside column 201024750 TLT240SBOffside column 103202810 TLT235SB Bracket 0f power unit TLT240SB Bracket 0f power unit 103202906 103010326...
  • Page 44 Leaf chain X103060340 Pin 2×26 Chain threaded end 103200938 103030131 Nut M16 103990278 JY Cylinder seal kit 201025100 TLT235SC Power side column 201025104 TLT240SC Power side column 201025101 TLT235SC Offside column 201025105 TLT240SC Offside column 201024770 TLT235SC Extension column 201025112...
  • Page 45 Pulley 103050035 Returning ring 25 103200967 Symmetric axle 103200966 Asymmetric axle 103203324 BushingⅠ 103260338 Steel cable Steel cable L=9996 (TLT235SC/TLT240SC low) 103020190 ScrewM6×10 103202810 TLT235SC Bracket for power unit 103202906 TLT240SC Bracket for power unit 103200699 Bushing2520 102100074 Button，NB2-BE101，green 102110059 Contactor(shilin）,S-P11,AC24V...

  • Page 46: Packaging

    3.5t economical TLT235SB 2900×540×660 850×230×300 floor-plate two post lift 4.0t economical TLT240SB 2900×540×660 850×230×300 floor-plate two post lift 3.5t economical TLT235SC 2900×600×650 850×230×300 2900×180×150 1180×230×390 clear-floor two post lift 4.0t economical TLT240SC 2900×600×650 850×230×300 2900×180×150 1180×230×390 clear-floor two post lift 4.0t...
  • Page 47 TLT235、TLT240 Economical Two-post User’s Manual 1# packaging 1# packaging （Domestic） Q'TY .： 1 set N.W. ： G.W. ： MEAS ： 1060 × 310 × 335 （41.7″×12.2″×13.2″） A 向 2# packaging...

  • Page 48: Grease And Hydraulic Oil For Lift

    TLT235、TLT240 Economical Two-post User’s Manual 3# packaging 4# packaging（Extension column）...
  • Page 49 TLT235、TLT240 Economical Two-post User’s Manual Grease and hydraulic oil for lift 2# lithium based lubrication grease Item Quality Index Conical degree（1/10mm） Dripping point℃ Corrosion（T2 copper sheet，100 ℃，24h） No change for copper sheet Copper mesh oil split（100℃，22h）% Evaporation（100℃，22h）% Oxidation stability（99℃，100 h） Anti-corrosion（52℃，48）...

This manual is also suitable for:

Tlt235sc uTlt240scTlt235sbTlt240sb

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