HunterLab UltraScan PRO Supplemental Manual

HunterLab UltraScan PRO Supplemental Manual

For easymatch qc

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UltraScan
PRO
®
Supplemental Manual for EasyMatch
QC
®
Hunter Associates Laboratory
11491 Sunset Hills Road
Reston, Virginia 20190 USA
www.hunterlab.com
A60-1017-656
Manual Version 2.0

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  • Page 1 UltraScan ® Supplemental Manual for EasyMatch ® Hunter Associates Laboratory 11491 Sunset Hills Road Reston, Virginia 20190 USA www.hunterlab.com A60-1017-656 Manual Version 2.0...
  • Page 2 Duraflect, Spectraflect, and Spectralon are trademarks of Labsphere, Inc. Teflon is a registered trademark of Dupont. Caution: If the equipment is used in a manner not specified by HunterLab, the overall safety may be impaired. This instrument is for indoor use only and not suitable for a wet location.
  • Page 3: Table Of Contents

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Contents ULTRASCAN PRO FEATURES ..................5 Reflectance Port ..........................5 Sample Clamp ............................ 6 Transmittance Compartment ......................7 Specular Included/Excluded Port ....................... 7 Indicator Lights ..........................8 Automated UV Control ........................8 Medium Area View and Small Area View ..................
  • Page 4 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Transmittance ..........................42 Other 51 WHEN YOU NEED ASSISTANCE ................. 53 INDEX ........................55...
  • Page 5: Ultrascan Pro Features

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 UltraScan PRO Features The UltraScan PRO is a dual beam xenon flash spectrophotometer with a wavelength range from 350 to 1050 nanometers (nm). All tristimulus integrations are based on a triangular bandpass having a full width half max of five nm and are calculated per Paragraph 7.3.1 of ASTM Standard E308.
  • Page 6: Sample Clamp

    Figure 2. Reflectance Port Sample Clamp The UltraScan PRO includes a spring-loaded sample clamp that can be used to hold samples flat and securely at the reflectance port. The clamp has two buttons, one which raises and lowers the arm, and one that moves the clamp toward and away from the reflectance port.
  • Page 7: Transmittance Compartment

    Specular Included/Excluded Port The UltraScan PRO sphere contains a specular exclusion port door which is closed during specular included and transmittance measurements and opened during specular excluded measurements. The position of the door is controlled through the software. See the ULTRASCAN PRO STANDARDIZATION section for more information on the various measurement modes.
  • Page 8: Indicator Lights

    Indicator Lights The UltraScan PRO’s indicator lights let you know what mode of standardization is currently in use. The top light indicates that power is on. The second light indicates that the specular exclusion port is open.
  • Page 9: Medium Area View And Small Area View

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 calibrated by the Hohenstein Institute in Germany. Instructions for using UV control are described in the Standardization section. Medium Area View and Small Area View The medium area view (MAV)/small area view (SAV) feature includes MAV and SAV lenses, port plates, and a retroviewer (lamp in the sphere that allows viewing of the sample in a flip-up mirror for determining the proper placement of samples).
  • Page 10: Ultrascan Pro Accessories

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 UltraScan PRO Accessories The following accessories are provided with the UltraScan PRO system and can be found in the standards case: • White calibrated tile - an everwhite tile placed at the reflectance port (with pegs in the guidance holes) during standardization.
  • Page 11: Ultrascan Pro Installation

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 UltraScan PRO Installation The UltraScan PRO is simple to set up and attach to your computer. The following instructions guide you through the initial installation of your UltraScan PRO system. Unpack all cartons and remove wrappings and cable ties. Inspect for damage and notify the carrier and HunterLab immediately if any is discovered.
  • Page 12: Install Easymatch Qc Software

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Install EasyMatch QC Software Complete the following steps: Log into the system using an account that has ADMINISTRATOR privileges for the PC — network or local. Insert the installation CD into the CD-ROM drive. If the system is setup to automatically run CD programs, the menu will appear and you may skip to Step 5.
  • Page 13: Activate The Softkey License

    Figure 12. No License Warning The SoftKey License is uniquely associated with the sensor serial number and is provided on a thumb drive supplied with EasyMatch QC or via email from HunterLab. Go to HELP> LICENSE REGISTRATION > ACTIVATION. Select ACTIVATE LICENSE.
  • Page 14 Option #3: Sentinel Key a. If the user has a HunterLab USB hardware key, then it can be used with a new sensor on the same computer. Return to INSTALL THE SOFTWARE, Step 5 (Figure 10) and select SENTINEL KEY to continue.
  • Page 15: Add The Sensor

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 14. Request 30-day Trial Add the Sensor Upon initial startup, the following message will be displayed: SENSOR NOT YET INSTALLED. PLEASE INSTALL A SENSOR TO TAKE MEASUREMENTS. This message will remain until you proceed to the Install/ Configure command in the Sensor menu and install a new sensor.
  • Page 16 Turn on the UltraScan PRO by switching the on/off switch on the back of the sensor to the on position. Allow the instrument to warm up for two hours prior to standardizing and...
  • Page 17: Ultrascan Pro Functions

    For this, you simulate the case where all the light is absorbed by the sample. For UltraScan PRO, the bottom of scale is set with the light trap for reflectance. The light blocker (a.k.a. black card) is used to set the bottom of scale for transmittance measurements.
  • Page 18: Sensor > Configure Multi Mode

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Sensor > Configure Multi Mode This command is used to set up the process by which the instrument can standardize and read in two separate but similar modes when the standardization and read commands, respectively, are given.
  • Page 19: Sensor > Setup Mode (Uv Filter)

    Setup Mode (UV Filter) > Each UltraScan PRO is factory fitted with a UV filter to exclude UV content in a measurement. The procedure is to standardize in 2 modes – one with the UV Filter Out-Of-View and one with the UV Filter In-View for comparison.
  • Page 20 Enter the standard’s ASSIGNED VALUE into the appropriate box on the UV Calibration screen. This value has been assigned at the factory if you are using the HunterLab-supplied fluorescent standard. Also choose whether the value is for BRIGHTNESS 457, WHITENESS INDEX CIE (and the illuminant/observer combination), WHITENESS INDEX GANZ, or Z%.
  • Page 21: Haze Measurements

    A transmission haze measurement is a ratio of the diffuse light to the total light transmitted by a specimen. Useful measurements of haze can be made on the HunterLab instruments listed below, although the results do not conform exactly to ASTM method D1003 because of differences in instrument geometry.
  • Page 22 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 24. Read method: Haze Haze is automatically selected for display in your Color Data Table. CHECK THE BOXES next to Y TOTAL and/or Y DIFFUSE to also show these components of the haze calculation. Click the radio button next to the ILLUMINANT/OBSERVER combination you wish to use.
  • Page 23 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 26. Haze Standardization: White Tile Figure 27. Haze Standardization: Light Trap Read the standard or sample by choosing MEASUREMENTS > READ STANDARD or MEASUREMENTS > READ SAMPLE, clicking the READ STANDARD or READ SAMPLE button on the toolbar, or pressing F2 or F3.
  • Page 24 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Leave your sample at the transmission port and replace the white calibration tile with the light trap. Click READ. Figure 29. Read Sample with Light Trap When the instrument takes the reading, you may be prompted to ENTER AN ID for the measurement as usual.
  • Page 25: Ultrascan Pro Maintenance And Testing

    Running the Repeatability Test You may test the repeatability of your instrument as follows: Turn the UltraScan PRO on and allow it to warm up for two hours. Meanwhile, clean the white tile and allow it to return to room temperature.
  • Page 26: Running The Didymium Filter Test

    Support for assistance. Please read When You Need Assistance prior to contacting HunterLab. Running the Didymium Filter Test The didymium filter can be used to check the wavelength accuracy of the UltraScan PRO. This check should be done on a regular basis (i.e., weekly or bi-weekly) as part of your routine instrument performance check.
  • Page 27 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 33. Front Screws Note: These screws are captive within the instrument cover housing and cannot be removed. Loosen the thumb screw on the inner panel bezel. Figure 34. Inside Screws Remove the front cover from the instrument and unplug the harnesses which connect the indicator lights and the macro button to the front cover.
  • Page 28 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 35. Remove Front Cover Remove the two screws and cover from the lamp housing using a Phillips-head screwdriver. Figure 36. Lamp Cover Screws...
  • Page 29 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 37. Remove Lamp Housing Unplug the two white connectors of the lamp assembly by squeezing the latches on the sides of the connectors. Figure 38. Unplug White Connectors Release the three captive screws on the vertical board next to the sphere.
  • Page 30: Replacing The Fuses

    UltraScan PRO Specifications section. Disconnect the UltraScan PRO from its power source by unplugging the power cord. Remove the fuse cartridge from the back panel of the instrument. You may want to use a...
  • Page 31 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 40. Fuse Cartridge Pull back the tab to release the fuse holder. Figure 41. Fuse Holder Remove the fuses and replace with new ones. Note: Use only the fuse specified above for your instrument or one which is identical in type, voltage rating, and current rating.
  • Page 32: Replacing The View Lamp

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Replacing the View Lamp The view lamp is used to illuminate the sample when using the retroviewer feature. To replace the lamp, obtain part number HL#A13-1004-022. Figure 43. Retroviewer Lamp Part To change the view lamp: Disconnect the UltraScan PRO from its power source.
  • Page 33 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 45. Inside Thumb Screw Remove the front cover from the instrument and unplug the harnesses which connect the indicator lights and the macro button to the front cover. Figure 46. Front Cover Removal Remove the view lamp assembly and replace it with a new one.
  • Page 34: Cleaning The Lens Surface And Didymium Filter

    When shipping the UltraScan PRO, remove the sample clamp and tape a pad of foam rubber at the reflectance port. Failure to do so may cause severe damage to the instrument.
  • Page 35: Ultrascan Pro Specifications

    If this happens, restandardize the instrument before making measurements. HunterLab recommends using a line conditioner with a minimum 600 VA rating and a battery back-up system.
  • Page 36: Power Cord Wire Color Code

    UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Power Cord Wire Color Code: Color Definition 220V Cord Brown LINE Blue NEUTRAL Green/Yellow SAFETY 110V Cord Black LINE White NEUTRAL Green SAFETY Instrument-Computer Ground Potential Check: Perform this check if the power cord wiring is being changed, such as for replacement of the cord or if changing the plug.
  • Page 37: Instrument Performance

    Danger of electric shock if liquids are spilled and fire if volatile or flammable liquids are spilled. Use care when measuring liquid samples. Regulatory Notice A copy of the UltraScan PRO’s Declaration of Conformity per ISO/IEC Guide 22 and EN 45014 follows on the next page.
  • Page 38 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0...
  • Page 39: Ultrascan Pro Options And Sample Devices

    UltraScan PRO Options and Sample Devices There are many options and devices available for positioning samples at the measurement ports of the UltraScan PRO and for making the instrument easier to use. For the latest information, please refer to https://hunterlab.com/solutions/color-measurement/ultra-scan-pro/...
  • Page 40 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 49. Modified Port Insert, Cap and Sample Cup Figure 50. Sample Compression Sample Clamp Assembly (D02-1003-739) This sample clamps allows good positioning of the sample at the reflectance port. Sample Holder, Reflectance Preform Holder (D02-1011-841) This option provides an adjustable holder for measuring translucent and opaque preforms at the reflectance port of the instrument.
  • Page 41 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Reflectance Sample Shelf with Light Cover (B02-1005-172) The optional reflectance sample shelf with light cover can be placed at the reflectance port for measurement of powders, granules, pastes, or liquids held in a Transmittance cell (10-mm, 20-mm, 33-mm, or 50-mm cell).
  • Page 42 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 54. Skein Holder Sample clamp, Non-Slip Pad Assembly (A02-1005-628) Transmittance Cell Holder, Round Glass Vials 24mm (D02-1011-550) This option provides a transmittance holder for 24mm ID (27-mm to 30-mm OD) round glass vials with volumes of 20, 40 or 60 mL.
  • Page 43 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Cell Holder, Flow-Through Transmittance Cells (D02-1009-960) This option provides an optically clear, 2-inch diameter, 10 mm, 20 mm, or 50 mm-pathlength flow- through cell for use with the flow-through cell holder.
  • Page 44 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Cell Holder, Base Assembly (D02-1016-956) This Cell Holder Base Assembly with one or more clip-on holders (ordered separately) centers macro, semi-micro and ultra-micro, as well as other precision analytical cell holders in the transmission compartment of HunterLab sphere instruments.
  • Page 45 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 3. There is a mark on the optional cell holders, place the cell so the mark is on the same side as the mark on the vertical wall. Figure 60. Cell Holder Installed 4.
  • Page 46 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 62. Measuring with Small Volume Cell Cell Holder, Transmittance (C02-1005-481) The optional Transmittance cell holder permits measurement of liquids in 10-mm, 20-mm, 33-mm, or 50-mm Transmittance cells. Figure 63. Cell at Sphere Opening Transmittance Cells –...
  • Page 47 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 PathLength Transmittance Minimum Sample Part Number (mm) Cell Type Volume for Name Measurement (mL) Open Top Transmittance Cell, 10mm 13-8573-40 Open Top Transmittance Cell, 20mm 04-4592-00 Open Top Transmittance Cell, 33mm...
  • Page 48 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 65. Preform Holder Sample Holder, Transmittance Clamp (C02-1005-444) The optional Transmittance Clamp holds transparent film or sheets in position for Regular or Total Transmittance measurements. Figure 66. Transmittance Sample Clamp...
  • Page 49 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 67. Spill Tray Cell Holder, Base Assembly (D01-1016-956) The cell holder is designed to precisely position10mm macro plastic cells with max outside path length dimensions not exceeding 12.42 x 12.50mm (0.489 x 0.492 in.) for repeatable regular transmission measurements.
  • Page 50 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 D02-1016-913 Macro Plastic 12.32 x 12.35 mm Brand (Min-2.5mL) (759081D) Cell Holder, Plastic 0.484 x 0.490 in (Max-4.5mL) Macro Cells D02‐1017‐051 Ultra‐Micro 12.50 x 12.50 mm Brand Cell Holder, Ultra- Plastic 0.492 x 0.492 in...
  • Page 51 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 69. Insert Cell in Holder Transmittance Aperture Receiver Ring (D02-1019-305) The Receiver Ring is affixed at the sphere exit of the transmission compartment. The Transmission Aperture Receiver Ring allows correct alignment of aperture inserts (purchased separately).
  • Page 52 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Figure 70. Foot Switch...
  • Page 53 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 When You Need Assistance If you need for technical or sales assistance on applications, troubleshooting, , service, warranty, accessory pricing and more, please contact the office nearest you: For the Americas, Support@hunterlab.com...
  • Page 54 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0...
  • Page 55 UltraScan PRO Supplemental Manual for EasyMatch QC Ver. 2.0 Index Accessories, 10 Power cord, 10 Allen wrench, 10 Power required, 35 Automated UV control, 9 Reflectance port, 6 Black card device, 10 Regulatory notice, 37 Certificate of traceability, 10 Repeatability test, 25...

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