elco Trinox 1000 Operating & Maintenance Manual

Floor standing shell and tube boiler

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Trinox Floor Standing Shell and Tube Boiler
Operating & Maintenance Manual
Elco Heating Solutions Ltd.
3 Juniper West
Fenton Way
Basildon Essex
SS15 6SJ
Telephone 01268 546700 Fax 01268888270
www.elco.co.uk
L344

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  • Page 1 Trinox Floor Standing Shell and Tube Boiler Operating & Maintenance Manual Elco Heating Solutions Ltd. 3 Juniper West Fenton Way Basildon Essex SS15 6SJ Telephone 01268 546700 Fax 01268888270 www.elco.co.uk L344...
  • Page 2: Table Of Contents

    FIRST START UP AND FURTHER CHECKS ..............16 WATER TREATMENT AND FLUSHING ................17 TURNING OFF THE BOILER ................... 17 MAINTENANCE ........................ 18 CHECKS AFTER BOILER CLEANING ................18 TROUBLESHOOTING ...................... 19 Notes ..........................22 © L344 Elco UK 04/07/2012...
  • Page 3: General

    If you need more information relating to this appliance or its installation please do not hesitate to contact us at Elco Heating Solutions. 3 Juniper West, Fenton Way, Southfields Business Park Basildon. Essex. SS15 6SJ. Telephone 01268 546700 Fax 01268888270 or www.elco.co.uk The data published in this manual is based on latest information (at the date of publication) and may be subject to revisions.
  • Page 4 Any repairs to the appliance must be carried out using only original spare parts. If you decide not to use the appliance for a long period, ensure you have professionally qualified personnel to carry out the necessary operations to preserve the boiler. © L344 Elco UK 04/07/2012...
  • Page 5 (in particular the manhole and the smoke box) as they normally remain hot even for some time after the appliance has been turned off. In the event of a water leak, turn off the system and contact a professionally qualified personnel. © L344 Elco UK 04/07/2012...
  • Page 6: Description Of The Appliance

    30°C under all working conditions: should this not be the case, appropriate solutions must be adopted such as installing a recirculation pump. The electrical panel is located on the side of the boiler. The electrical diagram is included in the control panel and in this manual. © L344 Elco UK 04/07/2012...
  • Page 7: Technical Specification

    Trinox Floor Standing Shell and Tube Boiler TECHNICAL SPECIFICATION © L344 Elco UK 04/07/2012...
  • Page 8: Identification Element

    The FLUE must be resistant to heat and condensation, thermally insulated, hermetically sealed, without bottlenecks or obstructions, as vertical as possible and sized according to current regulations. © L344 Elco UK 04/07/2012...
  • Page 9: Hydraulic Connection

    > 9; otherwise a system for water treatment should be provided. If the mains water supply contains impurities, a suitable filter must be fitted Avoid any accidental contact between the heating system water and the sanitary water as the former is not drinkable. © L344 Elco UK 04/07/2012...
  • Page 10: Electrical System And Connections

    All the instruments capillary probes of the panel are located in the bulb on the heating system flow connection. Electric connections must be performed following the attached electrical diagram. Never fix the electric cables to the front part of the boiler, to the doors or the smokebox. Finally, close the panel. © L344 Elco UK 04/07/2012...
  • Page 11 Trinox Floor Standing Shell and Tube Boiler Wiring Diagram for BMS relays. © L344 Elco UK 04/07/2012...
  • Page 12 Trinox Floor Standing Shell and Tube Boiler © L344 Elco UK 04/07/2012...
  • Page 13: The Problem Of Condensate

    The smokebox of the TRINOx is provided with a fitting for discharge of any condensation that forms during the start-up phase. Do not connect the fitting directly to the mains drainage system but to a collecting basin in order to monitor condensation. © L344 Elco UK 04/07/2012...
  • Page 14: Burner Connections

    For installation of the burner, the electrical connections and the necessary settings, consult the burner instruction manual. Ascertain that the correct type of burner has been chosen for the boiler, checking the technical specifications of both. © L344 Elco UK 04/07/2012...
  • Page 15: Preliminary Operations Prior To Starting Up

    -aerated and at a correct pressure for the boiler; (minimum 1.5 bar); check that all the control and safety devices are in efficient working order and correctly set; check that the furnace is free from foreign bodies; © L344 Elco UK 04/07/2012...
  • Page 16: First Start Up

    This operation is of fundamental importance for the gaskets of the door, of the burner plate and of the smokebox to prevent leakage of toxic and therefore hazardous combustion fumes into the boiler room. © L344 Elco UK 04/07/2012...
  • Page 17: Water Treatment And Flushing

    With "Dry preservation" the boiler is emptied. Open the manhole, dry completely the boiler inside with air and ad highly hygroscopic substance (ex. caustic lime). Close all cut -off valves and the manhole sealing the boiler. © L344 Elco UK 04/07/2012...
  • Page 18: Maintenance

    Check the fuel supply system seal: this check is particularly important when using gaseous fuels . Check that the fume circuit is perfectly sealed and replace any worn gaskets. Check the system hydraulic seal to avoid unnecessary exchange of water and topping up which will increase the risk of scaling. © L344 Elco UK 04/07/2012...
  • Page 19: Troubleshooting

    (dust). FAULT: smell of gas and/or unburnt products. REMEDY: check the seal of the fuel supply system (if gas fuel); © L344 Elco UK 04/07/2012...
  • Page 20 FAULT: the safety valve of the boiler intervenes often. REMEDY: check the system loading pressure; check the efficiency of the expansion vessel; check the calibration of the safety valves. FAULT: membranes overheating due to lack of water in the boiler. © L344 Elco UK 04/07/2012...
  • Page 21 (if any) is properly set and works well; check that return water temperature to the plant is no lower than 50 °C. © L344 Elco UK 04/07/2012...
  • Page 22: Notes

    Trinox Floor Standing Shell and Tube Boiler Notes Elco Heating Solutions Ltd. 3 Juniper West Fenton Way Basildon Essex SS15 6SJ Telephone 01268 546700 Fax 01268888250 www.elco.co.uk Registered Office as above. © L344 Elco UK 04/07/2012...

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