elco Trigon XXL Series Installation And Operation Manual
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TRIGON XXL
Installation and Operation manual
EN
for authorised technicians only
Betriebsanleitung
DE
für die autorisierte Fachkraft
Bedienings- en Installatiehandleiding
NL
alleen voor bevoegde vakmensen
Notice d'installation et d'emploi
FR
réservée à l'usage des techniciens agréés
Istruzioni per l'uso
IT
solo per il tecnico autorizzato
02/2019
420010891301
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Summary of Contents for elco Trigon XXL Series
- Page 1 TRIGON XXL Installation and Operation manual for authorised technicians only Betriebsanleitung für die autorisierte Fachkraft Bedienings- en Installatiehandleiding alleen voor bevoegde vakmensen Notice d’installation et d’emploi réservée à l’usage des techniciens agréés Istruzioni per l’uso solo per il tecnico autorizzato 02/2019 420010891301...
- Page 3 Operation and Installation manual for authorized technicians only TRIGON XXL Original Instructions 11/2018 420010891301...
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Page 5: Table Of Contents
Contents Safety ................6 Maintenance ..............43 General regulations ..........6 Checklist ..............43 Information for the User ........7 Water pressure and quality ........44 Water flow rate ............44 Construction ..............8 Combustion analysis ..........44 Data Plate ............. 8 Gas pressure ............ -
Page 6: Safety
Safety General regulations General regulations • EN 50165 Electrical equipment This boiler is CE approved and This documentation contains important of non-electric appliances for applies to the following Following information, which is a base for safe and household and similar purposes. international / European norms: reliable installation, commissioning and Safety requirements. -
Page 7: Information For The User
Safety Informations for installer and maintenance service The use of the appliance for Information for the User purposes other than those Inform the user on the mode of This product conforms to specified is strictly forbidden. operation of the system. Directive The manufacturer cannot be held Specifically deliver to the user the... -
Page 8: Construction
Construction Data Plate Operating principle Symbols used on the data plate Brand Country of origin Boiler model - Serial number Commercial reference 26-05-2015 Certification number 0000000KE000000000000 Destination country - Gas category Gas setting Installation type Electrical data 10 Factory settings Q(Hi) 11 Maximum water pressure 60/80C... -
Page 9: Layout Of Boiler
Construction Layout of boiler Layout of boiler The TRIGON XXL boiler consists of the following main components: Top plate Water flow switch Flow water connection Filling/draining valve Burner 1st Heat exchanger 2nd Heat exchanger Gastrain Pilot mixing channel 10 Frame 11 Main gas valve 12 Pilot gas valve 13 Main mixing channel... -
Page 10: Technical Data
Technical data TRIGON XXL SE 650 - SE 1200 SE 650 SE 750 SE 850 SE 1000 SE 1100 SE 1200 Nominal heat output at 80-60ºC max/min 650/164 726/183 849/213 961/242 1073/270 1184/298 Nominal heat output at 40-30ºC max/min 657/183 733/204 858/238 971/270... -
Page 11: Trigon Xxl Se 1300 - Se 1900
Technical data TRIGON XXL SE 1300 - SE 1900 SE 1300 SE 1500 SE 1700 SE 1900 Nominal heat output at 80-60ºC max/min 1296/326 1481/373 1666/419 1851/466 Nominal heat output at 40-30ºC max/min 1309/363 1496/415 1684/467 1871/519 Nominal heat input Hi max/min 1400/350 1600/400 1800/450... -
Page 12: Trigon Xxl Eco 650 - Eco 1050
Technical data TRIGON XXL ECO 650 - ECO 1050 ECO 650 ECO 750 ECO 850 ECO 950 ECO 1050 Nominal heat output at 80-60ºC max/min 615/175 719/204 814/231 909/258 1003/285 Nominal heat output at 40-30ºC max/min 625/195 732/227 828/257 925/287 1021/318 Nominal heat input Hi max/min 653/187... -
Page 13: Trigon Xxl Eco 1150 - Eco 1600
Technical data TRIGON XXL ECO 1150 - ECO 1600 ECO 1150 ECO 1300 ECO 1450 ECO 1600 Nominal heat output at 80-60ºC max/min 1097/311 1255/356 1411/400 1568/445 Nominal heat output at 40-30ºC max/min 1117/347 1277/397 1436/446 1596/496 Nominal heat input Hi max/min 1166/333 1333/381 1499/428... -
Page 14: Trigon Xxl Evo 700 - Evo 1100
Technical data TRIGON XXL EVO 700 - EVO 1100 EVO 700 EVO 800 EVO 900 EVO 1000 EVO 1100 Nominal heat output at 80-60ºC max/min 639/182 747/212 846/241 945/269 1043/297 Nominal heat output at 40-30ºC max/min 682/205 798/239 904/271 1009/303 1114/334 Nominal heat input Hi max/min 653/187... -
Page 15: Trigon Xxl Evo 1200 - Evo 1700 - Evo 2000
Technical data TRIGON XXL EVO 1200 - EVO 1700 - EVO 2000 EVO 1200 EVO 1400 EVO 1550 EVO 1700 EVO 2000 Nominal heat output at 80-60ºC max/min 1141/324 1304/371 1467/417 1630/464 1953/487 Nominal heat output at 40-30ºC max/min 1218/365 1393/418 1566/469 1741/522... -
Page 16: Dimensions Se 650 - Se 1200
Technical data Dimensions SE 650 - SE 1200 ECO 650 - ECO 1050 EVO 700 - EVO 1100 B is not the maximum width of the boiler as for some models B6+flange connection are wider as B. SE 750 SE 850 SE 1000 SE 1100 SE 1200... -
Page 17: Dimensions Se 1300 - Se 1500
Technical data Dimensions SE 1300 - SE 1500 ECO 1150 - ECO 1300 B is not the maximum width of the boiler as for some models B6+flange connection are wider as B. SE 1300 SE 1500 Dimensions ECO 1150 ECO 1300 2795 3310 1030... -
Page 18: Dimensions Se 1700 - Se 1900
Technical data Dimensions SE 1700 - SE 1900 ECO 1450 - ECO 1600 B is not the maximum width of the boiler as for some models B6+flange connection are wider as B. SE 1700 SE 1900 Dimensions ECO 1450 ECO 1600 3310 3310 1550... -
Page 19: Dimensions Evo 1200 - Evo 1700
Technical data Dimensions EVO 1200 - EVO 1700 B is not the maximum width of the boiler as for some models B6+flange connection are wider as B. Dimensions EVO 1200 EVO 1400 EVO 1550 EVO 1700 2795 3310 3310 3310 1030 1550 1550... -
Page 20: Dimensions Evo 2000
Technical data Dimensions EVO 2000 B is not the maximum width of the boiler as for some models B6+flange connection are wider as B. Dimensions EVO 2000 3310 1550 1665 1225 1570 1145 1425 1280 DN80-PN16 DN80-PN16... -
Page 21: Extent Of Delivery
Extent of delivery Standard boiler Accessories Standard boiler A boiler delivery package contains the following components: Component Pcs. Package TRIGON XXL Boiler fully assembled and tested Wooden border, sealed in PE foil Syphon and dirt collector for Cardboard box on top of heat exchanger condensate connection (under casing) Operation and Installation manual... -
Page 22: Installation
Installation Transport SE 750 SE 850 SE 1000 SE 1100 SE 1200 SE- 300 SE 1500 SE 1700 SE 1900 Component SE 650 ECO 650 ECO 750 ECO 850 ECO 950 ECO 1050 ECO 1150 ECO 1300 ECO 1450 ECO 1600 EVO 700 EVO 800 EVO 900... -
Page 23: Installation
Installation Transport Boiler transport The TRIGON XXL boiler will be supplied as a complete unit being fully assembled and pre-tested. The boiler can be transported with a forklift, just make sure that the center of gravity of the boiler is at the center of the forks, positioning the forks as closer as possible to the wheels (see picture below). -
Page 24: Removing The Casing
Installation Removing the casing Removing the casing Remove the casing before transporting the boiler, in order to avoid damage to the casing parts during transportation. Removing the casing is done as follows: Side panel B has to be supported after step 3 to avoid it falling down. -
Page 25: Boiler Installation
Installation Boiler installation Boiler installation The boiler should be positioned in a frost-free boiler room. If the boiler room is on the roof, the boiler itself may never be the highest point of the installation. When positioning the boiler, please note the recommended minimum clearance in the picture. -
Page 26: Connecting The Boiler
Installation Connecting the boiler Connecting the boiler This chapter will explain how to make all connections to the boiler with regard to: • Hydraulic connections (1, 3); • Condensate drain connection (7); • Gas connection (6); • Flue gas connection (5); •... - Page 27 Installation Connecting the boiler Mounting the syphon and the dirt collector Mount the pre-assembled dirt collector and shyphon (included in the package) before first ignition or when the boiler is completely shut-off and follow the instruction below: • Remove the cap A from the syphon and the gasket C.
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Page 28: Gas Connection (6)
Installation Connecting the boiler Gas connection (6) In case of selecting other pumps take in The gas connection must be made by account the following points: an authorized installer in accordance • with the applicable national and local The hydraulic resistance/flow of the standards and regulations. -
Page 29: Requirements And Regulations
Installation Air / Flue gas connection Requirements and regulations Regulations for the construction of flue gas systems are very different for each country. It should be ensured that all national regulations with regard to flue gas systems are respected. Pay attention to the following recommendations when dimensioning a flue gas system. - Page 30 Installation Air / Flue gas connection Flue Boiler Nominal heat Nominal heat Flue gas Flue gas Permissible Type Output input Level temperature Quantity flue Connection Resistance °C TRIGON SE 650 300 ±1 309,9 84,4 SE 750 350 ±1 346,1 94,0 SE 850 350 ±1 404,8...
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Page 31: Dimensioning Single
Installation Dimensioning single Dimensioning single Max flue gas length * [m] The flue gas system has to be Type Ø250mm Ø300mm Ø350mm Ø400mm Ø450mm Ø500mm designed and calculated to guarantee that the correct materials are used and SE 650 that the boiler can work correctly. SE 750 In order to choose the correct flue SE 850... -
Page 32: Commissioning
Commissioning Water and hydraulic system Commissioning of the boiler should be Water quality carried out by authorized personnel (refer to tab. 1 and 2) The table gives an indication of the only. Failure to respect this condition Damage to the heat exchanger because relation between the water quality and makes the guarantee void. - Page 33 Commissioning Prepare boiler for first startup Legend: A On/off switch B Return (ESC) C Room temperature control D Confirmation (OK) E Manual mode F Chimney sweeper mode G Info mode H Reset button I Operation mode heating zone(s) L Display M Operation mode DHW Initial procedures Preparation for first startup...
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Page 34: Prepare Boiler For First Startup
Commissioning Prepare boiler for first startup Legend: A On/off switch B Return (ESC) C Room temperature control D Confirmation (OK) E Manual mode F Chimney sweeper mode G Info mode H Reset button I Operation mode heating zone(s) L Display M Operation mode DHW Controller Stop mode On/off switch (A) -
Page 35: Display/Programming
Commissioning Display/programming DHW mode selection Quit menu Heating operation mode selection (Controller Stop mode when pressing > 3 sec.) Display Heating to comfort setpoint Info Info button level activated Confirm Heating to reduced setpoint Manual mode Programming activated (Deaeration mode when Heating for frost protection setpoint pressing >3 sec) Heating... -
Page 36: Controls
Commissioning Controls Button Action Procedure Display / Function Automatic mode on, with: Change heating operation Factory setting mode - Heating by time programm - Temperature setpoint by heating program - Safety functions activated - Summer/Winter automatic switching activated - ECO-functions activated (see indication below operation symbol) Press button 1x Continuous COMFORT heating on, with:... -
Page 37: Combustion Analysis
Commissioning Combustion analysis Combustion check at full load Pilot burner Start the boiler in controller stop mode Combustion settings and go to 50% load. Now the boiler for natural gas G20 / G25 operates at 50% load. Allow the boiler to stabilise the combustion for 3 minutes. -
Page 38: Air Pressure Switch
Commissioning Air pressure switch Adjustment Air pressure switch Connect a pressure gauge to the indicated measuring points on the Start the boiler to minimum switch (3). load (0%). Measure the pressure differential across the switch during the start up. The measured pressure should be 0,8 mbar or higher. -
Page 39: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Check functionality of safety devices Ionisation electrode (7) All safety devices have to be checked Disconnect the plug from the ionisation on good functioning. Safety devices electrode while the boiler is running, on a standard boiler are a water flow the boiler will go in lockout no. -
Page 40: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Flue gas temperature sensor (9) Return temperature sensor (8) Disconnect the plug from the sensor Disconnect the plug from the sensor while the boiler is switched on. This while the boiler is switched on. should result in a lockout no. -
Page 41: Commissioning Protocol
Commissioning Commissioning protocol Commissioning Protocol TRIGON XXL Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output [kW] Engineer System □ Water pressure [bar] Roof top □ Water pH Ground floor Installation: □ Water hardness [°dH] Basement □... -
Page 42: Maintenance
Maintenance Checklist Maintenance of the boiler should be Checklist • Check/correct the combustion values carried out by authorized personnel only. The following activities must be carried at full and mimimum load with a combustion analyzer; out, see following paragraphs for an •... -
Page 43: Water Pressure And Quality
Maintenance Checklist Water pressure and quality Check if the water pressure and quality meet the requirements. Consult the chapter “commissioning: water and hydraulic system” for more detailed information. Water flow rate Check if the water flow rate through the boiler is within the limits. Consult the chapter “commissioning: check water flow”... -
Page 44: Maintenance Protocol
Maintenance Maintenance Protocol Maintenance Checklist Protocol TRIGON XXL Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output [kW] Engineer System □ Water pressure [bar] Roof top □ Water pH Ground floor Installation: □ Water hardness [°dH] Basement... -
Page 45: Lockouts
Lockouts Error code list In case of a lockout, a warning symbol frequency converter, the boiler must be Error code list ( v ) and a flashing error code appear completely switched off. The LMS14... supports a 16-bit error on the display. The cause of a fault Wait before switching on the power code. - Page 46 Lockouts Error code list Maintenance code Error Maintenance code Description of error code Mixing group same finction maintenance Description of maintenance code Extension module / mixing group same function Number of burner hours run exceeded Sensor BX1 no function Sensor BX2 no function Number of burner starts exceeded Sensor BX3 no function Maintenance interval exceeded...
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Page 47: Sensor Values
Sensor values The diagrams show the sensor values for all boiler sensors and optional sensors NTC 10kΩ temperature sensor available in accessory kits. (flow, return, flue gas, DHW and header sensor) The diagrams contain average values, as all sensors are liable to tolerances. 60000 When measuring the resistance values, 55000... -
Page 48: Wiring Diagram
Wiring diagram Electrical connections SE 650 - SE 1200 ECO 650 - ECO 1050 EVO 700 - EVO 1000 Electrical connections Description connections L1 / L2 / L3 / Power supply boiler N / PE 230VAC +10% -15% 50Hz 16A QX2 Reserved 10 (N) Lockout input... - Page 49 Wiring diagram SE 650 - SE 1200 ECO 650 - ECO 1050 EVO 700 - EVO 1100...
- Page 50 Wiring diagram Wiring diagram Electrical connections SE 1300 - SE 1900 ECO 1150 - ECO 1600 EVO 1100 - EVO 2000 Electrical connections connections Discription L1 / L2 / L3 / Power supply boiler N / PE 230VAC +10% -15% 50Hz 16A QX2 Reserved 10 (N)
- Page 51 Wiring diagram SE 1300 - SE 1900 ECO 1150 - ECO 1600 EVO 1200 - EVO 2000...
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Page 52: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity Elco BV, Hamstraat 76, 6465 AG Kerkrade (NL), Declares that the product TRIGON XXL are in conformity with the following standards: EN 15502-1 EN 15502-2-1 EN 55014-1 / -2 EN 61000-3-2 /-3 EN 60335-1/ -2... - Page 53 Note ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- -------------------------------------------...
- Page 54 Note ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------ ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- ------------------------------------------- -------------------------------------------...
- Page 55 BE - 1070 Brussel ELCO Italia S.p.A. IT - 31023 Resana ELCO United Kingdom UK - Basildon, Essex, SS15 6SJ ELCO France / Chaffoteaux SAS FR - 93521 Saint-Denis Cedex Gastech-Energi A/S DK - 8240 Risskov Ariston Thermo Rus LLC RU –...
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