elco TRIGON XXL Series Planner Documentation
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elco TRIGON XXL Series Planner Documentation

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Planner Documentation
TRIGON XXL
10/2018

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Summary of Contents for elco TRIGON XXL Series

  • Page 1 Planner Documentation TRIGON XXL 10/2018...

  • Page 2: Table Of Contents

    Contents Gas condensing boiler Models and output ....................4 TRIGON XXL Application possibilities..................4 Value propositions ....................4 Technical description Technical description ..................... 5 Technical data: TRIGON XXL SE ................6 Technical data: TRIGON XXL ECO ............... 8 Technical data: TRIGON XXL EVO…………………………………………………...10 Dimensions ......................
  • Page 3 Contents Accessories System selection ....................34 Accessories 2x max. Water pressure switch + 1x external high limit thermostat ..... 35 Max. gas pressure switch ..................35 External high limit thermostat ................35 Gas valve leakage tester ..................35 INAIL kit (Italy only) ..................... 35 Plate heat exchanger + connection kit ..............

  • Page 4: Gas Condensing Boiler Models And Output

    Gas condensing boiler TRIGON XXL Models and output Application possibilities Value propositions Models and output Application possibilities Value propositions The floor standing gas condensing The gas condensing boiler TRIGON  Unique reliability boiler TRIGON XXL is available in 3 XXL is applicable for alle central hea- proven technology with exceptional different ranges SE, ECO and EVO.

  • Page 5: Technical Description Technical Description

    Gas condensing boiler TRIGON XXL Technical description Technical Description chimney connection. The LMS14 control unit can con- The TRIGON XXL is a fully modulating trol the boiler operation based on:  condensing boiler. The control unit of The return water from the system en- Boiler control (stand alone the boiler adapts the modulation ratio ters the boiler in the lower section,...

  • Page 6: Technical Data: Trigon Xxl Se

    Technical description Technical data TRIGON XXLSE 1000 1100 Nominal heat output at 80/60ºC max/min 650/164 726/183 849/213 961/242 1073/270 Nominal heat output at 40/30ºC max/min 657/183 733/204 858/238 971/270 1084/301 Nominal heat input Hi max/min 702/176 784/196 917/229 1038/260 1159/290 Efficiency at 80/60ºC 93.2 Efficiency at 40/30ºC...
  • Page 7 Technical description Technical data TRIGON XXL SE 1200 1300 1500 1700 1900 Nominal heat output at 80/60ºC max/min 1184/298 1296/326 1481/373 1666/419 1851/466 Nominal heat output at 40/30ºC max/min 1196/332 1309/363 1496/415 1684/467 1871/519 Nominal heat input Hi max/min 1279/320 1400/350 1600/400 1800/450...

  • Page 8: Technical Data: Trigon Xxl Eco

    Technical description Technical data TRIGON XXL ECO 1050 Nominal heat output at 80/60ºC max/min 615/175 719/204 814/231 909/258 1003/285 Nominal heat output at 40/30ºC max/min 625/195 732/227 828/257 925/287 1021/318 Nominal heat input Hi max/min 653/187 764/218 865/247 966/276 1066/305 Efficiency at 80/60ºC 94,1 Efficiency at 40/30ºC...
  • Page 9 Technical description Technical data TRIGON XXL-ECO TRIGON XXL ECO 1150 1300 1450 1600 Nominal heat output at 80/60ºC max/min 1097/311 1255/356 1411/400 1568/445 Nominal heat output at 40/30ºC max/min 1117/347 1277/397 1436/446 1596/496 Nominal heat input Hi max/min 1166/333 1333/381 1449/428 1666/476 Efficiency at 80/60ºC...

  • Page 10: Technical Data Trigon Xxl-Evo

    Technical description Technical data TRIGON XXL-EVO TRIGON XXL EVO 1000 1100 Nominal heat output at 80/60ºC max/min 639/182 747/212 846/241 945/269 1043/297 Nominal heat output at 40/30ºC max/min 682/205 798/239 904/271 1009/303 1114/334 Nominal heat input Hi max/min 653/187 764/218 865/247 966/276 1066/305...
  • Page 11 Technical description Technical data TRIGON XXL-EVO TRIGON XXL EVO 1200 1400 1550 1700 2000 Nominal heat output at 80/60ºC max/min 1141/324 1304/371 1467/417 1562/464 1953/487 Nominal heat output at 40/30ºC max/min 1218/365 1393/418 1566/469 1741/522 2087/548 Nominal heat input Hi max/min 1166/333 1333/381 1449/428...

  • Page 12: Dimensions

    Technical description Dimensions TRIGON XXL SE/ECO/EVO Dimensions 2185 2185 2565 2565 2565 2565 2185 2565 2565 2565 2565 1030 1030 1030 1030 1030 1030 1030 1030 1555 1555 1555 1555 1555 1555 1555 1555 1555 1555 1555 1110 1110 1110 1110 1110 Dimen-...
  • Page 13 Technical description Dimensions TRIGON XXL SE/ECO Dimensions Dimensions 2795 3310 1570 1370 1445 1250 1030 1550 1360 1160 1300 1105 1555 1575 DN80-PN16 DN80-PN16 DN65-PN16 DN65-PN16...
  • Page 14 Technical description Dimensions TRIGON XXL SE/ECO/EVO Dimensions Dimensions 3310 3310 1570 1570 1550 1550 1360 1360 1375 1425 1180 1280 1575 1575 DN80-PN16 DN80-PN16 DN80-PN16 DN80-PN16...
  • Page 15 Technical description Dimensions TRIGON XXL SE/ECO Dimensions Dimensions 2795 3310 3310 3310 3310 1570 1370 1570 1570 1570 1030 1550 1550 1550 1550 1360 1160 1360 1360 1145 1425 1225 1375 1425 1425 1280 1080 1180 1280 1280 1555 1575 1575 1575 1665...

  • Page 16: Declaration Of Conformity

    Technical description Declaration of conformity Declaration of Conformity ELCO BV, Hamstraat 76, 6465 AG Kerkrade (NL), Declares that the product TRIGON XXL Is in conformity with the following standards: EN 15502-1 EN 15502-2-1 EN 55014-1 / -2 EN 61000-3-2 /-3...

  • Page 17: Extent Of Delivery: Standard Boiler

    Extent of delivery Standard boiler Boiler transport Boiler installation Standard boiler A boiler delivery package contains the following components: Component Package Pcs. Boiler fully assembled and tested On wooden pallet, sealed in PE foil Cardboard box on top of heat exchanger Syphon + dirt seperator for condensate connection (under casing) Operation and Installation manual...

  • Page 18: Component Dimensions

    Extent of delivery Component Dimensions:Trigon XXL SE/ECO/EVO SE-750...
  • Page 19 Extent of delivery Component Dimensions:Trigon XXL SE/ECO/EVO SE-1300 SE-1500...

  • Page 20: Norms And Regulations General Regulations

    Norms and regulations General regulations Application Norms and regulations Additional national standards General regulations This boiler is CE approved and applies  EN 60335-2-102 Household and This documentation contains to the following European standards: similar appliances - Safety - Part 2- important information, which is a base 102: Particular requirments for gas, for safe and reliable installation, com-...

  • Page 21: Maintenance

    Norms and regulations Maintenance Fuel Combustion air Water quality Maintenance Fuel Combustion air Regular maintenance is necessary to The gas condensing boiler TRIGON The gas condensing boiler TRIGON secure a safe and economical operati- XXL is applicable for gases G20, G25, XXL can be used in both non- on of the installation.

  • Page 22: Noise Protection

    Norms and regulations Noise protection Antifreeze Noise protection The TRIGON XXL is supplied with ad- The gas condensing boiler TRIGON justable wheels, which also prevent the XXL is equipped with a patented transmission of vibration noise from the premix burner. The noise level of this boiler into the building.

  • Page 23: Flue Gas System Requirements And Regulations

    Flue gas system Requirements and regulations Materials Requirements and regulations Pay attention to the following The installer is responsible to apply the Regulations for the construction of flue recommendations when dimensio- correct diameter, length and type of flue gas systems are very different for each ning a flue gas system: gas system.

  • Page 24: Flue Gas Data

    Flue gas system Flue gas data Flue gas data °C TRIGON SE 650 300 ±1 309,9 84,4 SE 750 350 ±1 346,1 94,0 SE 850 350 ±1 404,8 109,8 SE 1000 1038 400 ±1 458,2 124,7 SE 1100 1073 1159 400 ±1 511,6 139,1...

  • Page 25: Dimensioning

    Flue gas system Dimensioning Dimensioning When dimensioning a flue gas system, it’s necessary to perform a calculation check of the flue gas system in order to verify if the choosen system is applicable. The following tables represent as an example of possible flue gas systems of TRI- GON XXL SE, EVO and ECO series, including the maximum possible height of the system.

  • Page 26: Neutralisation General

    Neutralisation General Neutralisation systems Standard neutralisation system (DN) Neutralisation system with pump (HN) General The maximum amount of condensate Condensate, created by the TRIGON for each boiler type can be found in the XXL, should be drained into the public chapter „Technical data“.

  • Page 27: Hydraulic Connection Hydraulic Resistance

    Hydraulic connection Hydraulic resistance ∆T-measurement ∆p-measurement Water flow data TRIGON XXL SE Hydraulic resistance ∆T-measurement ∆p-measurement The hydraulic resistance depends on Check the temperature difference over Check the pressure difference over the the flow rate through the boiler and the the boiler (∆T flow-return) when the boiler (∆p flow-return) when the boiler boiler type.

  • Page 28: Water Flow Data Trigon Xxl Eco

    Hydraulic connection Water flow data TRIGON XXL ECO TRIGON XXL ECO 100,0 ECO 650 ECO 750 ECO 850 ECO 950 ECO 1050 ECO 1150 10,0 ECO 1300 80,0 Flow rate [m³/h] TRIGON XXL ECO 1050 1150 1300 1450 1600 Nominal flow rate 26,4 30,9 35,0...

  • Page 29: Water Flow Data Trigon Xxl Evo

    Hydraulic connection Water flow data TRIGON XXL EVO TRIGON XXL EVO 100,0 EVO 700 EVO 800 EVO 900 EVO 1000 EVO 1100 EVO 1200 EVO 1400 10,0 EVO 1550 EVO1700 90,0 Flow rate [m³/h] TRIGON XXL EVO 1000 1100 1200 1400 1550 1700...

  • Page 30: Hydraulic Connection Into A System

    Hydraulic connection Hydraulic connection into a system Standard Bypass Hydraulic connection into a system  Details to the 3 possibilities mentioned Standard, with low loss header or The TRIGON XXL must be connected above, can be found in the next sec- plate heat exchanger in such a way, that a minimum flow rate tions.

  • Page 31: Controls Basic Controls And Connections

    Controls Basic controls and connections Control by building managemant system Boiler enable signal Temperature or capacity setpoint Basic controls and connections   Electronic high limit thermostat Weather compensation (with optional The standard version of the TRIGON  outdoor sensor) Electronic flue gas temperature limiter XXL is equipped with a LMS14 boiler ...

  • Page 32: Capacity Feedback Signal

    Controls Capacity feedback signal OK/Alarm output signal Capacity feedback signal, terminals 120-121 (0-10VDC) Capacity feedback This signal is available at the mentio- ned terminals, when the burner is acti- ve. The following graph shows the valu- e of the signal. Attention: max.

  • Page 33: Heating Zone Control

    Controls Heating zone control Cascade control Heating zone control Cascade control The TRIGON XXL can be extended The TRIGON XXL can be controlled in with an AVS75 controller for extended a cascade system of maximum 8 boi- heating zone control. The AVS75 enab- lers.

  • Page 34: Accessories System Selection

    Accessories System selection System selection The TRIGON XXL is supplied from the The plug & play accessory kits factory with LMS14 boiler management enable a very easy selection and unit. Additional a wide variation of acces- assembly of a complete system sory kits is available.

  • Page 35: Accessories

    Accessories Safety devices 2x max. Water pressure switch + Max. gas pressure switch External high limit thermostat pressure gauge The kit includes a gas pressure There is a connection point for the The pre-assembled kit can be con- switch, which can be connected di- high limit stat on the boiler flow pipe.

  • Page 36: Plate Heat Exchanger + Connection Kit

    Accessories Hydraulics Plate heat exchanger + connection The kit contains a plate heat ex- changer including connection materi- al, automatic de-aerator, expansion vessel and flow pipe. The following data can be used for the dimensioning of the secundary system. ΔT=10K ΔT=15K ΔT=20K TRIGON XXL...

  • Page 37: Low Loss Header + Connection Kit

    Accessories Hydraulics Low loss header + connection kit Duo header The kit contains a duo header inclu- Mono header ding automatic de-aerator, plunge (for The kit contains a low loss header in- header sensor) and fill/drain valve on cluding connection material, automatic the bottom connection.
  • Page 38 Accessories Hydraulics SAP Code 12034679 12034690 12034701 3581392 A Diameter B Total height [mm] 2400 2400 2400 2400 C Height to boiler return [mm] 1065 D Boiler flow/return distance [mm] 1080 1080 1080 E Header body height [mm] 2270 2270 2270 2270 F Height to system return...

  • Page 39: Bend 90

    Accessories Hydraulics Flow adapter + NRV 2nd Return connection 2x Bends 90° The kit contains a flow adapter The kit contains a pipe which can be The kit contains 2 90° bends to allow (extension part for the flow pipe) and used as 2nd (hot) return connection a flexible set up.

  • Page 40: Receiver Wireless Avs71

    Accessories Controls RECEIVER AVS71.390/109 WIREL- OUTDOOR SENSOR ROOM CONTROLLER ESS The kit contains an AVS71 AVS13.399.201 WIRELESS QAA75.610/101 wireless receiver. When connected to The kit contains an outdoor sensor The kit contains a QAA75 room unit, QAC34 and a wireless transmitter which communicates with the boiler boiler, it can transmit data between AVS13.

  • Page 41: Header/Hot Water Sensor Qaz36

    Accessories Controls HEADER/HOT WATER SENSOR Heating zone sensor QAD36 OUTDOOR SENSOR QAC34.101 QAZ36 CABLE 6M The kit contains a clamp sensor The kit contains an outdoor sensor The kit contains a header/hot water QAD36 with 4m cable. QAC34. sensor QAZ36 with 6m cable and a 1/2"...

  • Page 42: Gas Filter

    Accessories Other Gas filter Gas pressure regulator 100mbar Air filter The kit contains a gas filter which can + connection kit The kit contains an air filter which can be connected directly to the gas pipe The kit contains a gas pressure regu- be connected directly to the air intake of the boiler.

  • Page 43: Standard Pumps

    Accessories Standard pumps Standard pumps Hydraulic Water flow Water resistance Boiler Description connection SE-650 28,0 46,0 TP65/120 DN65 PN16 SE-750 31,1 53,0 TP80/120 SE-850 36,4 36,0 TP80/120 SE-1000 41,2 43,0 TP80/120 SE-1100 46,0 50,0 TP80/120 SE-1200 50,8 58,0 TP80-170/4 DN80 PN16 SE-1300 55,6 91,0...

  • Page 44: Speed Control Pumps

    Accessories Speed control pumps Bypass pumps Speed control pumps Hydraulic Water flow Water resistance Boiler Description connection ECO-650 DN65 PN16 26,5 37,0 MAGNA3 65-120 F ECO-750 31,0 25,0 MAGNA3 80-120 F ECO-850 35,1 30,0 MAGNA3 80-120 F ECO-950 39,2 35,0 MAGNA3 80-120 F ECO-1050 43,2...

  • Page 45: Standard Pumps Performance Curves

    Accessories Standard pumps performance curves...

  • Page 46: Bypass Pumps Performance Curves

    Accessories Standard pumps performance curves Speed control pumps performance curves...

  • Page 47: Speed Control Pumps Performance Curves

    Accessories Modulating pumps performance curves...

  • Page 48: Installation Examples 2-A-C: 1 Heating Zone + Low Loss Header

    Installation examples 2-A-C: 1 heating zone + low loss header 2-A-C: 1 heating zone + low loss header elco Description  TRIGON XXL with low loss header  Weather compensated control  1 mixed heating zone Tips  Complete accessory kits with low loss header are available for ∆T=10-20K...

  • Page 49: 2-5-A-C: 1 Heating Zone And Sanitary Hot Water + Low Loss Header

    Installation examples 2-5-A-C: 1 heating zone and sanitary hot water + low loss header 2-5-A-C: 1 heating zone and sanitary hot water + low loss header elco Description  TRIGON XXL with low loss header  Weather compensated control ...

  • Page 50: 4-A-C: 2 Heating Zones + Low Loss Header

    Installation examples 4-A-C: 2 heating zones + low loss header 4-A-C: 2 heating zones + low loss header elco Description  TRIGON XXL with low loss header  Weather compensated control  2 mixed heating zones Tips  Complete accessory kits with low loss header are available for ∆T=10-20K...

  • Page 51: 4-5-A-C: 2 Heating Zones And Sanitary Hot Water + Low Loss Header

    Installation examples 4-5-A-C: 2 heating zones and sanitary hot water + low loss header 4-5-A-C: 2 heating zones and sanitary hot water + low loss header elco Description  TRIGON XXL with low loss header  Weather compensated control ...

  • Page 52: A-C: Boiler Control Via 0-10Vdc + Low Loss Header

    Installation examples A-C: Boiler control via 0-10VDC + low loss header A-C: Boiler control via 0-10VDC + low loss header elco Description  TRIGON XXL with low loss header Tips  Complete accessory kits with low loss header are available for ∆T=10-20K (see chapter „Accessories“).

  • Page 53: B-C: Boiler Control Via 0-10Vdc + Plate Heat Exchanger

    Installation examples B-C: Boiler control via 0-10VDC + plate heat exchanger B-C: Boiler control via 0-10VDC + plate heat exchanger elco Description  TRIGON XXL with plate heat exchan- Tips  Complete accessory kits with plate heat exchanger are available for ∆T=10-20K (see chapter...

  • Page 54: 4-5-A-C-E: 2 Heating Zones And Sanitary Hot Water + Cascade Via Low Loss Header

    Installation examples 4-5-A-C-E: 2 heating zones and sanitary hot water + cascade via low loss header 4-5-A-C-E: 2 heating zones and sanitary hot water + cascade via low loss header elco elco Description  2x TRIGON XXL with low loss header ...

  • Page 55: Extension 2 Heating Zones

    Installation examples Extension 2 heating zones Extension 2 heating zones Logon B Description  Weather compensated controller with wall hung box LOGON B  Extension of 2 heating zones Tips  The extension controller should al- ways be used in combination with the integrated boiler controller LMS14 ...

  • Page 56: Technical Data Country Specific

    Technical Data Country specific Germany/Austria/Switzerland: EnEV (Anlagenaufwandzahl, DIN V4701-10) TRIGON XXL SE 1000 1100 1200 1300 1500 1700 1900 Nominal heat output at 80/60°C 649,7 725,6 848,7 960,7 1072,7 1183,7 1295,7 1480,8 1665,9 1851,0 Nominal heat output at 40/30°C 656,6 733,3 857,7 970,8...
  • Page 57 Technical Data Country specific Italy: Legge 10 TRIGON XXL SE 1000 1100 1200 1300 1500 1700 1900 Combustion efficiency (indirect) at 92,3 92,3 92,3 92,3 92,3 92,3 92,3 92,3 92,3 92,3 80/60°C full load (burner on) Combustion efficiency (indirect) at 97,7 97,7 97,7...
  • Page 58 Technical Data Country specific Italy: Legge 10 TRIGON XXL ECO 1050 1150 1300 1450 1600 Combustion efficiency (indirect) at 93,7 93,7 93,7 93,7 93,7 93,7 93,7 93,7 93,7 80/60°C full load (burner on) Combustion efficiency (indirect) at 97,7 97,7 97,7 97,7 97,7 97,7...
  • Page 59 Technical Data Country specific Italy: Legge 10 TRIGON XXL EVO 1000 1100 1200 1400 1550 1700 2000 Combustion efficiency (indirect) at 97,7 97,7 97,7 97,7 97,7 97,7 97,7 97,7 97,7 97,5 80/60°C full load (burner on) Combustion efficiency (indirect) at 98,0 98,0 98,0...
  • Page 60 Technical Data Country specific RT2012 (France only) TRIGON XXL SE 1000 1100 1200 1300 1500 1700 1900 Nominal heat output at 80-60ºC 649,7 725,6 848,7 960,7 1072,7 1183,7 1295,7 1480,8 1665,9 1851,0 Minimal heat output at 80-60ºC 164,0 182,7 213,4 242,3 270,3 298,2...
  • Page 61 Technical Data Country specific RT2012 (France only) TRIGON XXL EVO 1000 1100 1200 1400 1550 1700 2000 Nominal heat output at 80-60ºC 638,9 747,5 846,3 945,1 1043,0 1140,8 1304,2 1466,6 1630,0 1953,0 Minimal heat output at 80-60ºC 182,1 212,3 240,6 268,8 297,1 324,3...
  • Page 62 Technical Data Country specific UK specific data TRIGON XXL SE 1000 1100 1200 1300 1500 1700 1900 Efficiency at 80/60ºC full load Gross 83,4 83,4 83,4 83,4 83,4 83,4 83,4 83,4 83,4 83,4 Efficiency at 50/30ºC min load 92,4 92,4 92,4 92,4 92,4...
  • Page 63 Technical Data Country specific UK specific data TRIGON XXL EVO 1000 1100 1200 1400 1550 1700 2000 Efficiency at 80/60ºC full load Gross 88,1 88,1 88,1 88,1 88,1 88,1 88,1 88,1 88,1 88,0 Efficiency at 50/30ºC min load 97,4 97,4 97,4 97,4 97,4...

  • Page 64: Norms

    Norms Germany: Austria: Italy:   Sicurezza degli impianti DIN EN 483 ÖNORM H 5152: Brennwert-   Feuerungsanlagen, Planungshilfen Legge 5 marzo 1990 n. 46 DIN EN 677    ÖNORM M 7443: Gasgeräte mit D.P.R. 6/12/91 n. 447 DIN EN 13384-1 ...
  • Page 65 Service:...

This manual is also suitable for:

Trigon xxl se seriesTrigon xxl eco seriesTrigon xxl se 650Trigon xxl eco 650Trigon xxl evo 700Trigon xxl eco 750 ... Show all

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