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Summary of Contents for elco Thision L
- Page 1 Operation and Installation manual for authorized technicians only THISION L 02/2011 DOC3078 / 12103187...
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Page 2: Table Of Contents
Contents Contents ..............Safety General regulations ........Application ..........Norms and regulations ......Construction Layout of boiler .......... Operating principle ........Technical data ..............Extent of delivery Standard boiler .......... Accessories ..........Installation Boiler transport .......... Removing the casing ......... Boiler installation ........ -
Page 3: Safety General Regulations
Type C boilers of nominal heat input Household an similar electrical Application exceeding 70 kW, but not exceeding appliances: Particular requirements The THISION L boiler may be used for 1000 kW for gas, oil and solid-fuel burning ap- heating and hot water production pur- ... -
Page 4: Construction Layout Of Boiler
Construction Layout of boiler Operating principle Layout of boiler The THISION L boiler consists of the following main components: Casing Control panel Flue gas connection (+ test point) Air intake connection (+ test point) Flow water connection Return water connection... -
Page 5: Technical Data
Technical data THISION L THISION L THISION L THISION L THISION L Nominal heat output at 80-60ºC max/min 60.8/10.1 81.1/13.4 92.9/15.6 111.6/18.7 132.2/23.3 Nominal heat output at 75-60ºC max/min 60.9/10.1 81.3/13.4 93.1/15.6 111.8/18.7 132.5/23.3 Nominal heat output at 40/30ºC max/min 63.9/11.1... - Page 6 Technical data Dimensions TH-L 65 TH-L 85 TH-L 100 TH-L 120 TH-L 145 R 1 1/4" R 1 1/4" R 1 1/2" R 1 1/2" R 1 1/2" R 1 1/4" R 1 1/4" R 1 1/2" R 1 1/2" R 1 1/2"...
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Page 7: Extent Of Delivery Standard Boiler
Plate heat exchanger (dT=10K/15K or dT=20K) incl. connection kit; The above accessories are specially designed for the THISION L boiler and Low velocity header, suitable for therewith easy to install (plug and play). dT=10K/15K and dT=20K incl. con- By choosing a combination of the kits nection kit;... -
Page 8: Installation Boiler Transport
Installation Boiler transport Removing the casing Boiler transport The THISION L boiler will be supplied as a complete unit being fully assem- bled and pre-tested. The packaging dimension is 1050x572x575mm for boiler types 65-85 and 1185x674x665mm for boiler types 100-... -
Page 9: Boiler Installation
Installation Boiler installation Connecting the boiler Boiler installation The boiler should be positioned in a frost-proof boiler room. If the boiler room is on the roof, the boiler itself may never be the highest point of the instal- lation. When positioning the boiler, please note the recommended minimum clea- rance in the picture. - Page 10 Installation Connecting the boiler Flue gas connection (7) Electrical connection Regulations for the construction of flue The electrical connection must be gas systems are very different for each made by an authorized installer in country. It should be ensured that all accordance with the applicable national regulations with regard to flue national and local standards and re-...
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Page 11: Commissioning Water And Hydraulic System
VDI2035 standard. In the table you can find the nominal va- lues for filling and additional water for the THISION L according to the the VDI2035. Concentrate Capacity of installation Q (kW) -
Page 12: Gas Supply
Commissioning Gas supply Condensate connection Flue and air intake connections Gas supply Check the gas supply connection to the boiler for tightness. If any leakage is found, reseal the leakage before star- ting the boiler! Remove any air between the gas valve and the gas line. -
Page 13: Prepare Boiler For First Startup
Commissioning Prepare boiler for first startup Preparation for first startup Legend: On/off switch Open the gas supply; Return (ESC) Enable the power supply to the boiler; Room temperature control Confirmation (OK) Switch on the boiler with the on/off Manual mode switch (1);... -
Page 14: Combustion Analysis
Commissioning Combustion analysis Combustion settings max. load Combustion check at full load for natural gas G20 / G25 Start the boiler in controller stop mode and go to 50% load. Now the boiler TH-L 65-85 operates at 50% load. Allow the boiler 8.5±0.2 2, max to stabilise the combustion for 3... -
Page 15: Check Water Flow
Commissioning Check water flow Check water flow The water flow through the boiler can be checked with two different methods shown below. ∆T measurement Check the temperature difference over the boiler (∆T flow-return) when the boiler is running on 100% load. The nominal ∆T is 20K and must be at least between 15K and 25K for secure boiler operation. -
Page 16: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Gas tightness check Boiler shut down Check functionality of safety devices Gas tightness check All safety devices have to be checked Check the gas tightness of all sealed on good functioning. Safety devices on connections with an approved soap or a standard boiler are a water flow tem- electronic gas analyzer, for example:... -
Page 17: Commissioning Protocol
Commissioning Commissioning protocol Commissioning Protocol THISION L Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Installati- Roof top Water pH Ground floor Water hardness [ºdH]... -
Page 18: Operating Instructions Controls
Operating instructions Controls Legend: On/off switch Return (ESC) Room temperature control Confirmation (OK) Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone(s) Display Operation mode DHW Deaeration mode (E) Operation mode DHW (M) Confirmation (OK) (D) By pressing the manual mode button For switching on the DHW operation Return (ESC) (B) -
Page 19: Display / Programming
Operating instructions Display / Programming DHW mode selection Heating operation mode selection (Controller Stopp mode when pressing > 3 sec.) Display Info button Confirm Quit menu Manual mode (Deaeration mode when pressing Reset > 3 sec.) Chimney sweeper mode Select (turn left/right) Heating to comfort setpoint Info level activated Heating to reduced setpoint Programming... -
Page 20: Overview Of Main Functions
Operating instructions = confirmation = cancel, return to main Overview of main functions menu Button Action Procedure Display / Function Zone 1 and zone 2 Actuate wheel left/right Comfort setpoint with blinking temperature Set room temperature Turn wheel Blinking temperature in 0,5 °C steps from 10 to 30 °C Confirm with OK button or wait 5 sec. -
Page 21: Maintenance Checklist
Maintenance Checklist Replacing the electrodes Maintenance of the boiler should be Replace the ignition and ionisation carried out by authorized personnel electrodes; only. Clean the condensate receptacle; Clean and refill the syphon; In order to ensure continued good and ... -
Page 22: Cleaning The Condensate Receptacle
Maintenance Cleaning the condensate receptacle Cleaning and refilling the syphon Inspection of combustion chamber Cleaning the condensate receptacle Disconnect the plug of the fluegas temperature sensor (1); Remove the condensate receptacle (2); Clean the receptacle; Mount the condensate receptacle; ... -
Page 23: Water Pressure And Quality
Maintenance Water pressure and quality Combustion analysis Gas tightness check Check if the water pressure and quality Check the combustion at full load and Check the tightness of all sealed con- meet the requirements. Consult the minumum load, correct the settings if nections with an approved soap or chapter “commissioning: water and necessary. -
Page 24: Maintenance Protocol
Maintenance Maintenance Protocol Maintenance Protocol THISION L Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Water pH Water hardness [ºdH] Water chloride [mg/l] Water ∆T full load [ºC]... -
Page 25: Lockouts
Lockouts In case of a lockout, a warning symbol ( ) and a flashing error code appears on the display. The cause of a fault should first be determined and eliminated before the boiler is being reset. The table below shows all possible lockouts with indication of possible cause. - Page 26 Lockouts Error Description of error code Internal error Parameterization error Unit manually locked Fan error LP error, does not close Error heating circuit flow switch LP error, does not open Alarm contact H1 or H4 active Alarm contact H2 (EM1, EM2 or EM3) or H5 active Alarm contact H6 active Alarm contact H3 or H7 active Limit thermostat heating circuit 1...
- Page 27 Lockouts Error Description of error code Buffer return valve Y15 not available Puffer address sensor Primary controller / system pump address error Pressureless header address error Common flow sensor B10 not available Flow temperature 3 (heating circuit 3) supervision Limit thermostat heating circuit 3 Extension module 3 error (collective error) Buffer return valve Y15 not available Puffer address sensor...
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Page 28: Sensor Values
Sensor values The diagrams show the sensor values NTC 10kΩ temperature sensor for all boiler sensors and optional sen- (flow, return, flue gas, DHW and header sensor) sors available in accessory kits. The diagrams contain average values, as all sensors are liable to tolerances. 60000 When measuring the resistance values, 55000... -
Page 29: Declaration Of Conformity
Declaration of Conformity Declaration of Conformity Rendamax BV, Hamstraat 76, 6465 AG Kerkrade (NL), Declares that the product THISION L Is in conformity with the following standards: EN 298 EN 483 EN 15420 EN 55014-1 / -2 EN 61000-3-2 /-3... - Page 30 NL - 6465 AG Kerkrade ELCO Belgium n.v./s.a. B - 1731 Zellik ELCO Italia S.p.A. I - 31023 Resana ELCO UK / MHS Boilers ltd. UK - Basildon, Essex, SS15 6SJ ELCO France / Chaffoteaux SAS F - 93521 Saint-Denis Cedex...
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