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Technical Guide
SERVICE ENGINEER EDITION

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Summary of Contents for Atag iC Economiser 27

  • Page 1 Appliance Technical Guide SERVICE ENGINEER EDITION...
  • Page 2 The heating industry has just had an upgrade Now you have too We will help you grow and protect your business.
  • Page 3: Table Of Contents

    BOILER FROST PROTECTION PCB ELECTRICAL DIAGRAM LMU PUMP KICK AND DIVERTER VALVE KICK VOLT FREE CONNECTIONS BOILER ANTI CYCLE TIME ATAG 3 PORT EXTERNAL DIVERTER VALVE AND ONE CONTROLLER KIT PUMP OVERRUN SERVICE CHIMNEY SWEEP MODE ROUTINE SERVICING BOILER DE AERATION PROGRAM...
  • Page 4: Appliances Covered And Serial Number

    Economiser 27 Combination Boiler 47-310-27 iC Economiser 35 Combination Boiler 47-310-29 iC Economiser 39 Combination Boiler 47-310-31 iC Economiser 27 Combination Boiler LPG 47-310-28 iC Economiser 35 Combination Boiler LPG 47-310-30 iC Economiser 39 Combination Boiler LPG 47-310-32 iS 15 System boiler...
  • Page 5: Ic & Ic Economiser Combination Boilers Technical Data

    Maximum equivalent horizontal flue length (m) 60/100mm Maximum equivalent vertical flue length (m) 60/100mm Maximum equivalent horizontal flue length (m) 80/125mm Maximum equivalent vertical flue length (m) 80/125mm iC ECONOMISER COMBINATION BOILERS iC Economiser 27 iC Economiser 35 iC Economiser 39 Part number BE200127...
  • Page 6: Technical Data

    iS system and iR regular boilers technical data iS SYSTEM BOILERS iS15 iS18 iS24 iS32 iS40 Part number BS300115 BS300118 BS300124 BS300132 BS300140 ErP Seasonal space heating energy e ciency class ErP Seasonal space heating energy e ciency (%) CH output kW (50/30°C) 14.7 17.5 23.2...
  • Page 7: Boiler Layout

    Boiler layout iC ECONOMISER COMBINATION BOILER LAYOUT Heat exchanger Control panel Safety valve Ignition unit Three-way valve DHW Economiser Fan unit Circulation pump Siphon Air supply damper Filling loop Isolation valve flow CH Gas valve Flue gas exhaust Isolation valve gas Automatic de-aerator Combustion air supply Isolation valve cold water...
  • Page 8: Control Panel

    Control panel (All ATAG boiler range) DHW function ON / Flashing request for heat ECO DHW ECO mode or DHW comfort mode Flame Burner on Heating function ON / Flashing request for heat Bell Error indication LCD display with backlight...
  • Page 9: Controls And Explanation Of The Functions

    Controls and explanation of the functions Hot water temperature Setting the hot water temperature: Briefly press + or - ; the display will show the flashing pre-set value; Briefly press + or - to change the set value. Each change becomes active directly.
  • Page 10: Reset Button

    Reset button The reset button allows the boiler to restart if an error has occurred. In case of an error the symbol is displayed with a XXX code. In other cases the reset button does not function and will not respond to operation.
  • Page 11: Hot Water Supply

    The circulation pump will start circulating and the burner will switch on (combi boiler or system boilers with ATAG 3-port diverter kit) Comfort and eco By default the hot water supply is set to comfort (keep hot facility 50°C).
  • Page 12: Pump Kick And Diverter Valve Kick

    Pump kick and diverter valve kick Every 24 hours, if there is no heat demand from heating or DHW the pump will be started for 10 seconds and the diverter valve will be opened and closed again. This is done to prevent the pump and diverter valve from sticking. Boiler anti-cycle time If during a demand for central heating the burner switches o , because the desired flow temperature is exceeded, there will be an anti-cycle time in operation for 5 minutes.
  • Page 13: Boiler De Aeration Program

    Boiler de-aeration program Combi boiler The boiler is equipped with an automatic boiler de-aeration program. The installation system needs to be filled with water and bled free of air before turning power onto the boiler. Then the automatic de-aeration program will ensure that the boiler is free of air before firing up.
  • Page 14: Water Pressure Sensor

    °C Water pressure sensor The iC, iC Economiser & iS boilers are supplied with a pressure sensor. This sensor control has following settings: Prior to P1627xxxxx the reading are: 0.7 bar: below this pressure the burner is blocked for operation 0.7 to 1.0 bar: boiler output reduced to 80% °C 1.0 to 3.0 bar: boiler fully functional...
  • Page 15: Combi Boiler Central Heating Mode Ch

    Combi boiler central heating mode (CH) C.H. Demand Pump Check by Pump On Error Code 118 Water Pressure - OK Diverter Valve CH Position Fan On Error Code 151 RPM Check - OK Gas Valve Start Sequence Gas Valve Opens Spark 5 Attempts –...
  • Page 16: Combi Boiler Hot Water Mode Dhw

    Combi boiler hot water mode (DHW) D.H.W. Demand Pump Check by Pump On Error Code 118 Water Pressure - OK Diverter Valve D.H.W. Position Fan On Error Code 151 RPM Check - OK Gas Valve Start Sequence Gas Valve Opens Spark 5 Attempts –...
  • Page 17: Combi Boiler Ch Mode

    Combi boiler CH mode CH controls With a demand from the heating controls after DHW demand, the boiler activates its 1 minute delay period. This is to prevent the heat exchanger from losing its heat too quickly in the event of a hot water demand. Then the pump starts and after 30 seconds the gradient control becomes active and the boiler fires up.
  • Page 18: Checking Combustion Co

    Checking combustion CO The CO percentage is set in the factory. This has to be checked during commissioning, inspection, maintenance and in case of a failure. This can be verified by means of the following action: • Set the external controls to call for heat •...
  • Page 19: Boiler Parameters

    Boiler parameters To check or change parameters settings, proceed as follows: 1. Press the OK button for 3 seconds. The display shows ‘P0’. 2. Press the OK button for 3 seconds again. The display shows ‘on’ shortly followed by ‘P0’. 3.
  • Page 20: Gradient Speed Ch

    Gradient speed CH The gradient allows the boiler to increase the CH water temperature with a pre-set (parameter 5) number of degrees per minute. The number of degrees can be set between 1 and 15 per minute (factory set to 5). The Gradient control is a calculated increase of the T-Set value.
  • Page 21: Weather Compensator

    Maximum equivalent flue length = distance between boiler EQUIVALENT FLUE LENGTH (from elbow or vertical adapter) and the end of terminal. (Ø 60/100mm (Ø 80/125mm iC24, iC28, iC Economiser 27 FLUE BEND EQUIVALENT FLUE LENGTH iR12, iR15, iR18, iR24 iS12, iS15, iS18, iS24 (Ø...
  • Page 22: Error Codes

    Error codes A detected failure is indicated on the Blocking code with spanner symbol Error code with bell symbol display in blocking or error messages. Error is temporary and will cancel itself or will Error means a lock on the boiler and can only lock the boiler after several attempts (error).
  • Page 23: Resistance Table Sensors

    Resistance table sensors RESISTANCE TABLE SENSORS Outside Sensor Flow Sensor, Return Sensor, DHW Sensor NTC 1k (25°C) NTC 10k (25°C) Temperature (°C) Resistance (KΩ) Temperature (°C) Resistance (KΩ) 4.574 55.047 4.358 32.555 4.152 19.873 3.958 18.069 3.774 16.447 3.600 14.988 3.435 13.674 3.279...
  • Page 24: Pcb Electrical Diagram Lmu

    PCB electrical diagram (LMU)
  • Page 25: Volt Free Connections

    1 – 2 10KΩ@ 25°C Return sensor T2 3 - 4 10KΩ@ 25°C ATAG BUS OpenTherm controller / room thermostat option Blue (BUS) 34v DC On / O room thermostat volt free / timer option Black (On / O )
  • Page 26: Atag 3 Port External Diverter

    ATAG 3-port external diverter valve and ONE controller kit - CT500111 or CT500112 (iS system boiler only) Vented hot water cylinders The 3-port diverted kit can only be fitted to a system boiler. The weather compensation for heating will be controlled The 3-port kit is fitted external to the iS system boiler...
  • Page 27 ATAG outside sensor (optional) Cylinder sensor Volt free Volt free Volt free terminals terminals ATAG ONE controller AB: iS system boiler A: DHW cylinder B: Heating system...
  • Page 28 ATAG 3-port external diverter valve kit and ONE controller kit - CT500111 or CT500112 (iS system boiler only) Unvented hot water cylinders The cylinder sensor will be connected to the yellow connector of the DHW volt free position and the ONE...
  • Page 29 ATAG outside sensor (optional) Cylinder sensor Volt free Volt free Volt free Volt free Remove any links between terminals terminals safety limit thermostat and cylinder thermostat within the dual thermostat ATAG ONE controller Dual thermostat Safety limit Cylinder 2 Port zone valve supplied with...
  • Page 30: Routine Servicing

    2-port valve supplied with unvented Routine servicing ATAG Heating Technology advises on an interim service inspection with a flue gas analyser. A full strip down service is recommended at regular intervals or where analyser readings are not within correct safety standards.
  • Page 31: Siphon

    Siphon The degree of pollution residue in the siphon is an important indication for the need of maintenance • Turn the control unit forwards by moving the handle (C) slightly to the left • Turn/pull the sealing ring (1) downwards •...
  • Page 32 • Disconnect the electrical connections from the fan (5) • Turn the left (6) and right (7) clamp bars a quarter turn with a 4mm Allen key and pull these out in a forward motion. Mind the direction of rotation (red control cams); •...
  • Page 33: Heat Exchanger

    • Check the venturi (13) for pollution and clean them with To clean the fan, it has to be removed from the upper tray a soft brush in combination with a vacuum cleaner, if and the venturi. Clean the impeller with a soft brush and a necessary vacuum cleaner.
  • Page 34: Ignition Electrode

    Ignition electrode Replacing the ignition electrode is necessary when the pins are worn. If the inspection hole is damaged, the entire ignition electrode has to be replaced. It is replaced as follows: • Take away the plug connections on the ignition electrode •...
  • Page 35 Notes...
  • Page 36 Why are so many installers switching to ATAG? A committed partner to Gas Safe registered businesses It doesn’t matter if you’re talking to your Technical Product Manager or one of our Account Managers, you’ll always get sound advice, exceptional service and a truly professional point of view.

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