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This 'Original instructions' document assumes that the operator carrying out any operation with this
product is trained and competent to do so. This manual does not attempt to cover all details or variations
in the equipment. Nor does this manual claim to provide for every possible contingency met in connection
with the installation, operation, or maintenance thereof. Should further information be desired, or should
a particular problem arise which is not covered in sufficient detail, the matter should be referred to
Hi-Force.
OPERATING INSTRUCTION MANUAL
ATDP – Air driven, twin, double acting hydrotest pumps
This manual applies to the Hi-Force ATDP series of air driven hydrotest pumps only. It contains the latest
product information available at the time of publication and approval. For information relating to the servicing
of an ATDP pump, see the servicing instructions, which are available on the Hi-Force website. Hi-Force
reserves the right to make changes to this document at any time without notice.
Operating Instruction Manual:
OM-ATDP-01
1
From Serial Number:
All
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Summary of Contents for Hi-Force ATDP63
- Page 1 ATDP – Air driven, twin, double acting hydrotest pumps This manual applies to the Hi-Force ATDP series of air driven hydrotest pumps only. It contains the latest product information available at the time of publication and approval. For information relating to the servicing of an ATDP pump, see the servicing instructions, which are available on the Hi-Force website.
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Page 2: Table Of Contents
Operating Instruction Manual: From Serial Number: OM-ATDP-01 Table of contents 1.0 Specifications………………………………………………………………………………….Page 3 2.0 System Components / Accessories…….………………………………………………..Page 4 3.0 Inspection upon receipt……………………………………………………………………...Page 4 4.0 Safety Precautions……………………………………………………………………………Page 4 4.1 Introduction……..……………………………………………………………………….Page 4 4.2 Work area safety…………………………………………………………………….….Page 5 4.3 Electrical Safety ATEX………………………………………………………….……..Page 5 4.4 General precautions……………………………………………………………………Page 5 4.5 ATDP Specific safety precautions…………………………………………………….Page 7 5.0 Declaration of conformity…………………………………………………………………...Page 7... -
Page 3: Specifications
Temperature range Degrees Celcius ISO Hydraulic oil grade From: ISO15 ISO46 IMPORTANT: If in doubt about the suitability of the operating fluid you intend to use, please consult your nearest Hi-Force office or distributor. Use of unsuitable operating fluids WILL void your warranty. -
Page 4: System Components / Accessories
If in doubt on the correct use of any Hi-Force equipment, contact your nearest Hi-Force office or distributor. Only qualified personnel should be allowed to operate hydraulic equipment. If an operator has not been trained on high-pressure hydraulic equipment and its safe usage, consult your local Hi-Force sales office or distributor who can offer training courses for operators. -
Page 5: Work Area Safety
Operating Instruction Manual: From Serial Number: OM-ATDP-01 4.2 Work Area Safety • Keep work areas clean and well lit. Cluttered spaces and inadequate lighting can result in unnecessary accidents. • Keep bystanders clear of any hydraulic tool activity. Personnel working in close-range should be made aware of all high-pressure work before commencing. - Page 6 NEVER attempt to solve, or clean-up leaks in the system while the system is pressurised. • Immediately replace any worn or damaged parts using genuine Hi-Force parts only. • DO NOT use any hydraulic equipment if you are under the influence of alcohol, drugs or medication.
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Page 7: Atdp Specific Safety Precautions
1489bar (21,596 psi). See Specifications • DO NOT adjust or remove the external pressure/air relief valve (ARV) on any Hi-Force product. • NEVER invert the unit or lay it on its side, either in use, in transport or in storage. -
Page 8: General Description
(ARV) is fitted to the air inlet. The ARV is factory set to allow maximum pressure to be achieved and vent any overpressurisation to the atmosphere. The Hi-Force ADTP range of Hydrotest pumps are supplied in a range of 3 models with output pressures ranging from 87 bar(1260psi) to 1489bar (21596psi) and are suitable for use with various fluids. -
Page 9: Component Identification
Operating Instruction Manual: From Serial Number: OM-ATDP-01 upon the air pressure applied i.e. Pump ratio 216/1: 1psig air drive pressure applied can generate 216psig hydraulic pressure. 7.0 Component Identification... -
Page 10: Installation / Setup
Operating Instruction Manual: From Serial Number: OM-ATDP-01 8.0 Installation / Setup 8.1 Before First Use / Preparation It is recommended to use good quality clean & dry air (without moisture content) to drive the air driven pump unit. As the air pressure drops at the pump exhaust ports, the air will cool and any water droplets in the air can freeze prematurely due to temperature variation. -
Page 11: Operation
The maximum pressure achievable at various air pressures can be seen in the Hi-Force catalogue ATDP page under the heading “Max output pressure at airline input pressure” e.g. ATDP63 if 80 psi air pressure is applied then the maximum pressure the pump can generate is approximately 80psi x the pump ratio 63/1 = 5,040psi (347bar). -
Page 12: Maintenance / Storage
Operating Instruction Manual: From Serial Number: OM-ATDP-01 • If the air supply is turned to the OFF position the hydraulic pressure generated will hold on the pumps integral check valves (in small volume systems the hydraulic pressure may fall slightly and then stop whilst the check valve balls reseat, this is normal). -
Page 13: Troubleshooting
Operating Instruction Manual: From Serial Number: OM-ATDP-01 10.0 Troubleshooting Hi-Force ATDP pumps should be serviced and repaired only by authorised Hi-Force repair centres. The following table gives possible causes and solutions for common problems. TROUBLESHOOTING GUIDE Problem Possible Cause Solution 1. -
Page 14: Contact Details
Operating Instruction Manual: From Serial Number: OM-ATDP-01 UK Head Office: Hi-Force Limited Prospect Way, Daventry, Northamptonshire NN11 8PL United Kingdom Tel: + 44 1327 301000 Fax: + 44 1327 706555 Email: daventry@hi-force.com... - Page 15 From Serial Number: OM-ATDP-01 Hi-Force Regional Offices: Hi-Force Caspian Baku Azerbaijan Tel: +994 124 474 100 Email: baku@hi-force.com Hi-Force Hydraulics (Asia) S.B. Hi-Force Nederland B.V. Selangor Numansdorp Malaysia Netherlands Tel: +603 5525 4203 Tel: +31 85 902 8111 Email: malaysia@hi-force.com Email: holland@hi-force.com...
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