Table of Contents
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This 'Original instructions' document assumes that the operator carrying out any operation with this
product is trained and competent to do so. This manual does not attempt to cover all details or variations
in the equipment. Nor does this manual claim to provide for every possible contingency met in connection
with the installation, operation, or maintenance thereof. Should further information be desired, or should
a particular problem arise which is not covered in sufficient detail, the matter should be referred to
Hi-Force.
OPERATING INSTRUCTION MANUAL
HP-MANUALLY OPERATED HYDRAULIC PUMP - STEEL
Hi-Force HP-Manually Operated Hydraulic Pumps (Steel) are designed to operate single-acting hydraulic
cylinders and tools with a maximum working pressure of 700 bar (10,000 psi) This manual applies to the
Hi-Force HP-Manually Operated Hydraulic Pumps (Steel) ONLY. It contains the latest product information
available at the time of publication and approval. For information relating to the servicing of HP-Manually
operated hydraulic pump, see the servicing instructions, which are available on the Hi-Force website. Hi-
Force reserves the right to make changes to this document at any time without notice.
Operating Instruction Manual:
OM-HP-STEEL-01
1
Serial Numbers:
From: DF6685
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Table of Contents
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Summary of Contents for Hi-Force HP110
- Page 1 For information relating to the servicing of HP-Manually operated hydraulic pump, see the servicing instructions, which are available on the Hi-Force website. Hi- Force reserves the right to make changes to this document at any time without notice.
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Page 2: Table Of Contents
Operating Instruction Manual: Serial Numbers: OM-HP-STEEL-01 From: DF6685 Table of Contents 1.0 Inspection upon Receipt ..............3 2.0 Safety Precautions ................3 3.0 Declaration of Incorporation / Conformity ........6 5.0 Component Identification ..............7 6.0 Installation / Setup ................8 7.0 Operation .................. -
Page 3: Inspection Upon Receipt
If in doubt on the correct use of any Hi-Force equipment, contact your nearest Hi-Force office or distributor. Only qualified personnel should be allowed to operate hydraulic equipment. If an operator has not been trained on high-pressure hydraulic equipment and its safe usage, consult your local Hi-Force sales office or distributor who can offer training courses for operators. - Page 4 NEVER attempt to solve, or clean-up leaks in the system while the system is pressurised. Immediately replace any worn or damaged parts using genuine Hi-Force parts only. Do not use any hydraulic equipment if you are under the influence of alcohol, drugs or medication.
- Page 5 Operating Instruction Manual: Serial Numbers: OM-HP-STEEL-01 From: DF6685 Servicing of hydraulic equipment must only be undertaken by a qualified technician. DO NOT drop or place heavy objects on a hydraulic hose, as this may cause internal damage, which could result in rupture of the pressurised hose.
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Page 6: Declaration Of Incorporation / Conformity
4.0 Oil Specification Hi-Force tools will use 1 of 2 grades of oil, dependant on the tool. The tools are designed to operate at temperatures between -20°C and 80°C. Details of the oil used in this product can be found in, Section 6.2 Temperature Range: Degrees Celcius (°C) -
Page 7: Component Identification
Operating Instruction Manual: Serial Numbers: OM-HP-STEEL-01 From: DF6685 5.0 Component Identification Oil Reservoir Filler Cap (dipstick attached) Handle Outlet Port 3/8 NPT Transit plug Release Valve Breather Identification plate Figure 5.1: Component Identification (HP110 Model shown) -
Page 8: Installation / Setup
Failure to do so will result in the system containing more fluid than the reservoir can hold. Fill / top-up the pump as follows: HP110 Stand the pump Head down on a firm, level surface. - Page 9 Operating Instruction Manual: Serial Numbers: OM-HP-STEEL-01 From: DF6685 To do so: Ensure that all threads are clean with no damage [1] Press the male coupler into the female coupler, [2] then turn the threaded-collar clockwise (by hand) until the threads are fully engaged. IMPORTANT: Make sure that all coupler threads are fully engaged.
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Page 10: Operation
From: DF6685 7.0 Operation Hi-Force will not always be aware of what equipment this pump will be used with. It is the responsibility of the owner and all operators to read, understand and comply with all appropriate safety warnings and operating instructions relating to the equipment used. -
Page 11: Maintenance And Storage
Zero the pump pressure before storing. Have the pump serviced regularly, by a Hi-Force authorised repair centre. Replace the transit plug to prevent the entry of moisture and/or dirt into the oil. This will also prevent any accidental environmental spillage. -
Page 12: Troubleshooting
Serial Numbers: OM-HP-STEEL-01 From: DF6685 9.0 Troubleshooting Hi-Force HP manually operated hydraulic pumps should be serviced and repaired only by authorised Hi- Force repair centres. The following table gives possible causes and solutions for common problems. TROUBLESHOOTING GUIDE Problem Possible Cause Solution 1. -
Page 13: Contact Details
Operating Instruction Manual: Serial Numbers: OM-HP-STEEL-01 From: DF6685 UK Head Office: Hi-Force Limited Prospect Way, Daventry, Northamptonshire NN11 8PL United Kingdom Tel: + 44 1327 301000 Fax: + 44 1327 706555 Email: daventry@hi-force.com www.hi-force.com GLOBAL BRAND. LOCAL SERVICE. Hi-Force Global offices: www.hi-force.com/en-uk/hi-force-offices...
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