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Hi-Force AHP10 Instruction Manual

Hi-Force AHP10 Instruction Manual

Air driven hydrotest pumps

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INSTRUCTION MANUAL – AIR DRIVEN HYDROTEST PUMPS:
Model Series: AHP10.AHP26, AHP36, AHP58, AHP107, AHP187, AHP275, AHP425,
AHP2-036, AHP2-060, AHP2-097, AHP2-144, AHP2-237, AHP3-040, AHP3-060, AHP3-100, ATDP63 ATDP125,
1.0 Inspection of the product upon receipt:
On receipt of the product, visually inspect the
item for any evidence of shipping damage.
Please note shipping damage is not covered
by warranty. If shipping damage is found notify
the carrier immediately and refrain from putting
the product into service. The carrier is
responsible for repair and replacement costs
resulting from damage in transit shipment.
2.0 Safety Precautions:
Read and follow all the instructions and safety
warnings carefully prior to use of the equipment.
Failure to do so could result in equipment
damage or failure of the equipment or personal
injury. Hi-Force will not be held responsible for
any damage to the equipment or personal
injury resulting from unsafe use of the product,
lack of maintenance or incorrect operation. If in
doubt on the correct usage of any Hi-Force
equipment, contact your nearest Hi-Force office
or distributor. If the operator has not been
trained on high pressure hydraulic equipment
and its safe use consult your local Hi-Force sales
office who can offer you training courses for
operators.
All operators should ensure that all necessary
personal protective equipment as specified by
their employer is worn when operating any
hydraulic equipment. Safety shoes, safety
glasses/ visor and protective gloves should be
worn at all times. All relevant risk assessments
should be completed prior to use of the
equipment
.
Warning: All ancillary equipment to be
used with these ranges of Hydrotest
pumps MUST be rated for use at the same
operating pressure as the pump model to be
used:
Sufficient time should be allocated to
planning your hydraulic system. Make
sure that all the components are fit for the
intended use
DO NOT exceed the rated pressure of the
pump or the rated capacity of the
system to be used.
Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom
Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com
ATDP216,
AHP SERIES – Hydrotest Pumps:
1.0 General Description:
The Hi-Force AHP range of Hydrotest pumps are
supplied from a range of 8 models with output
pressures ranging from 6 bar(87psi) to 2931bar
(42,500psi) and are suitable for use with various
fluids including water.
2.0 Before operating your Hi-Force Hydraulic
Power Pack please ensure that the following
instructions are carried out.
1.
Check that there is sufficient fluid in the
reservoir. If not, top up with mains
water or suitable hydraulic oil.
2.
Check that the "Pressure Let-Down
Valve" is in the open position (Turn anti-
clockwise).
3.
Close off the "Air Stop Valve". (Turn
anti-clockwise).
4.
Turn the "Air pressure Regulator" anti-
clockwise until the handle becomes
free and easy.
5.
Connect a suitable air supply to the
"Air Supply connection" (3/8" BSP
Female).
Please note that the maximum air
pressure supplied to the Power Pack
should never exceed 100 PSI.
6.
Connect a suitable hydraulic hose
(rigid piping with screwed and coned
connections in case of very high
pressure Power Packs) to the outlet
connection. Please note that the
hydraulic hose or piping together with
adapters and couplings should have a
rated working pressure equal to the
maximum output pressure of the Power
Pack.
Hoses are available from Hi-Force Ltd or your Hi-
Force Distributor suitable for working pressures
up to 30,000 PSI. Above this pressure, stainless
steel piping together with high-pressure fittings
should be used. These are also available from
Hi-Force.

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Summary of Contents for Hi-Force AHP10

  • Page 1 These are also available from Hi-Force. Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 2 Valve” is in the open position (Turn anti- Close off the Air Stop Valve (2) (Turn clockwise). anti-clockwise). Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 3 Close any further “Air Vent” valves, external to the Power Pack once all air has been purged from the total system. Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 4 Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 5 Foreign matter such as dirt, grit or chemicals that do not have sufficient Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 6 The ADTP pump range has a double acting motion incorporating two hydraulic cylinder and Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 7 6) To use the pump: maximum potential flow-rate from the pump. Open the pump air on/off valve. Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 8 Once the test is completed to release hydraulic system pressure: Turn the air on/off valve to the off position Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...
  • Page 9 AHP2-036, AHP2-060, AHP2-097, AHP2-144, AHP2-237, AHP3-040, AHP3-060, AHP3-100, ATDP63 ATDP125, ATDP216, General Arrangement of ATDP Pump Range. Hi-Force Limited – Prospect Way – Daventry – Northants NN11 8PL – United Kingdom Tel: +44(0) 1327 301000: Fax: +44(0) 1327 706555: Website: www.hi-force.com...