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This 'original instructions' document assumes that the operator carrying out any operation with this
product is trained and competent to do so. This manual does not attempt to cover all details or variations
in the equipment. Nor does this manual claim to provide for every possible contingency met in connection
with the installation, operation, or maintenance thereof. Should further information be desired, or should
a particular problem arise which is not covered in sufficient detail, the matter should be referred to
Hi-Force.
OPERATING INSTRUCTION MANUAL
Hi-Force HPF Pump series Electric Driven Hydraulic Pumps are designed to operate the Hi-Force Hydraulic
press frame range with a maximum working pressure of 700Bar. This manual applies to the Hi-Force HPF
Pump series, Electric Driven Hydraulic Pumps. It contains the latest product information available at the
time of publication and approval. Hi-Force reserves the right to make changes to this document at any time
without notice.
HPF PUMP | ELECTRIC DRIVEN
GENERAL DUTY, MEDIUM FLOW
Operating Instruction Manual:
OM-HPF PUMP-01
1
From Serial Number:
BS8412
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Table of Contents
Related Manuals for Hi-Force HPF Series
Summary of Contents for Hi-Force HPF Series
- Page 1 700Bar. This manual applies to the Hi-Force HPF Pump series, Electric Driven Hydraulic Pumps. It contains the latest product information available at the time of publication and approval. Hi-Force reserves the right to make changes to this document at any time without notice.
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Page 2: Table Of Contents
Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 Table of Contents 1.0 Inspection upon Receipt ..................3 2.0 Safety Precautions ....................3 2.1 Introduction ......................3 2.2 Work Area Safety ....................3 2.3 General Hydraulic System Safety Precautions ..........3 2.4 Hydraulic Pump Specific Safety Precautions ........... -
Page 3: Inspection Upon Receipt
If in doubt on the correct use of any Hi-Force equipment, contact your nearest Hi-Force office or distributor. Only qualified personnel should be allowed to operate hydraulic equipment. If an operator has not been trained on high-pressure hydraulic equipment and its safe usage, consult your local Hi-Force sales office or distributor who can offer training courses for operators. - Page 4 • Immediately replace any worn or damaged parts using genuine Hi-Force parts only. • DO NOT remove any labels from the product. Replace any damaged or unreadable label immediately.
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Page 5: Hydraulic Pump Specific Safety Precautions
3.0 Declaration of Incorporation / Conformity Hi-Force declares that this product has been tested and complies with the standards set out in the relevant EU directives. The EU Declaration of Incorporation / Conformity is included as Annex A to this instruction... -
Page 6: Component Identification
Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 4.0 Component Identification Hydraulic Oil Level Gauge On/Off Switches Hydraulic Service Connections* Hydraulic Oil Drain Plug Directional Control Valve ** Motor *** Adjustable Pressure Relief Valve Oil Reservoir Oil Filler Breather Cap with Dipstick * One or two ports, depending on valve type. - Page 7 Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 Figure 4.2: Component Identification...
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Page 8: Installation/Setup
Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 5.0 Installation/Setup 5.1 Before First Use 1. Immediately after unpacking, examine the pump for signs of transit damage and if found contact the shipping company. 2. Remove the temporary transit fitting / plate which is fitted in the position of the oil filler breather cap (7) and fit the oil filler breather cap which is packed separately. -
Page 9: Filling The Pump With Oil
(also refer to section 8.2). Once satisfied the supply is suitable, an electrical connection can be made. NOTE: Supply voltages vary from country to country. Hi-Force pumps will operate within the normal voltage tolerance ranges, but in extreme cases where they are operated for long periods at high pressures and in low voltage conditions, the motor may overheat and shut down. -
Page 10: Operation
Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 6.0 Operation Prior to operation it is the responsibility of the owner and all operators to read, understand and comply with all appropriate safety warnings and operating instructions relating to the equipment being used. 6.1 Setting the Press Operating Capacity NOTE: When setting the press operating capacity, never exceed the maximum operating capacity of the press frame. -
Page 11: Pumps With Manual Valves
Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 6.2 Pumps with Manual Valves 1. Set the adjustable pressure relief valve (5) if required. See section 6.1 for details. 2. Turn the motor on by pressing the green ‘ON’ button (1). 3. -
Page 12: Pumps With Solenoid Valves
Inspect the pump for damage after each use. • Change the oil every 500 working hours using high quality ISO46 hydraulic oil. • Before storing ensure the cylinder piston has been fully retracted. • Have the pump serviced regularly by a Hi-Force authorised repair centre. -
Page 13: Specifications
Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 8.0 Specifications An average A-Weighted sound pressure level of 75dB was measured for undefined workspaces, as per EU Directive 2006/42/EC Section 1.7.4.2 (u). 8.1 HPF Pump Specifications Refer to the nameplate on the pump for model identification. Refer to section 8.2 for motor electrical characteristics. -
Page 14: Hpf Pump Electrical Characteristics
60 Hz 3.2 A 1.5 kW 9.0 Troubleshooting Hi-Force HPF electric driven hydraulic pumps should be serviced and repaired only by authorised Hi- Force repair centres. The following table gives possible causes and solutions for common problems. TROUBLE SHOOTING GUIDE Problem... - Page 15 Add oil as per section 5.2. b. Advance or retract flow restricted. Check couplers for full engagement. c. High pressure leakage at pump. Contact your local Hi-Force office/distributor. 7. Cylinder not a. Cylinder incorrectly connected to Check for correct system setup. Check functioning correctly.
- Page 16 Operating Instruction Manual: From Serial Number: OM-HPF PUMP-01 BS8412 Head Office: Hi-Force Limited Prospect Way, Daventry Northamptonshire NN11 8PL United Kingdom Tel: + 44 1327 301000 | Fax: + 44 1327 706555 www.hi-force.com Regional Offices: For information on our offices worldwide, scan the below QR code...
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