Clutch Assembly Diagram; Installation Procedure - Rekluse Core EXP 2.0 Owner's Manual

Clutch Assembly Diagram

Installation Procedure

1. The EXP friction disk, steel drive plates,
pressure plate and pressure plate adjuster
come assembled together. When separating
the parts be sure to leave the bottom steel
drive plate on the center clutch.
For 450 class bikes, including 250+ 2-strokes
the bottom plate packaged on the center
clutch is the 0.040" (1-mm) thick one as
shown in step 11.
2. Soak the friction pads of the EXP assembly
and the lining plate in oil for at least 5
minutes.
3. Cable actuated bikes only: Adjust 5-8 turns of
slack into the clutch cable at the clutch lever
perch.
NOTE: Some bikes may also need the inline
cable housing adjusters adjusted in as well.
4. Place the bike in 4
carbureted turn the fuel off.
th th
or 5 gear. If your bike is
5. Lay the motorcycle on its left side, if your bike
is carbureted catch any gas that drains into a
suitable container.
6. Remove the clutch cover.
7. Remove the stock pressure plate bolts and
springs, pressure plate, throw-out, center
clutch and clutch pack.
NOTE: the stock center clutch thrust washer and
throw-out, with needle bearing and flat washer,
will be re-installed.
8. OPTIONAL STEP: Installing anti-squeal x-
rings
For more information, see the User's Guide
section about clutch squeal. If you are still
unsure about installing the x-rings after
reading the User's Guide, Rekluse
recommends that you skip this step as they
can be easily added later.
Install the 6 x-rings in the center clutch
grooves (see picture below).
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