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Related Manuals for Axis ME-02/N/LCD
Summary of Contents for Axis ME-02/N/LCD
- Page 1 ME-02/N/LCD meter User manual File: 2016-11-04 DTR-ME-02 nMd0101 PL...
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Page 2: Table Of Contents
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Index: Fast start ............................3 Batching programming ........................3 Zero threshold programming ......................4 Bags batching process ........................5 Batching repetition ..........................6 General information ..........................7 Certificates ............................7 Set ..............................7 Technical description .......................... 8 Keys and indicators .......................... -
Page 3: Fast Start
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Fast start (packing machine version) Batching programming Programming is used for setting values for product ingredients. READY 0.00 Start programming by pressing PROGRAM key. (If READY diode doesn’t light, press CLR key). Program If CODE_P communicate shows up then access code must be inscribed. -
Page 4: Zero Threshold Programming
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Zero threshold programming During programming default zero threshold value is set automatically READY 0.00 (below the value scale thinks it’s empty and is ready for new batching cycle) The value is usually about 10 divisions. If more weight remains on the scale after cycle then other threshold value must be inserted Program (ProG Zer). -
Page 5: Bags Batching Process
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Bags batching process Batching is executed according to previously programmed settings (recipe) (look Batching programming). In case when READY diode doesn’t light press ENTER. READY 0.00 Press START (if READY diode doesn’t light, press ENTER). Start Prod nr When Nr Prod is displayed, insert program number previously saved in... -
Page 6: Batching Repetition
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Batching repetition READY 0.00 Successive batching of the same product recipe doesn’t require inscribing again product number or bags number, only press START and then ENTER. Start Prod nr ENTER 0.00 Batching process starts with automatic tare. During batching actual weight on platform is displayed. -
Page 7: General Information
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ General information ME-02 meter is designed to cooperate with load cells and batching devices, which are connected to selected meter outputs. Meter has hermetic housing made of stainless steel. You can use parts of this manual to write manual of Your device. Following pages of this manual describe ME-02 meter as a complete scale. -
Page 8: Technical Description
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Technical description 5.1 Keys and indicators - switch-on / switch-off (standby), - tare (subtract package weight from weighed mass), - zeroing (when the platform is empty), - result printout, Program - programming (program recall), 0,1, 2, ..,9, . -
Page 9: Working Mode
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ 5.2 Working mode Using meter user can batch portions that consist one or several ingredients according to recipe (stored in memory). Available automatic batching modes: 1. Batching portion with total weight setting 2. Batching portion with cycles quantity setting 3. -
Page 10: Wykresy Czasowe Dozowania
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Wykresy czasowe dozowania Batching without delay taring Scale indication dosing Output P1 Output P2 Output P3 Output P7 START/STOP START STOP Output P8 ZERO... - Page 11 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Batching with delay: tarowanie dozowanie Wskazania wagi dozowanie dozowanie Wyjście P1 stabilizacja wskazań opóźnienie Wyjście P2 stabilizacja wskazań stabilizacja wskazań opóźnienie opóźnienie Wyjście P3 Wyjście P7 START/STOP START STOP Wyjście P8 ZERO...
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Page 12: Technical Data
- gross and net weight indication - automatic and semi-automatic zeroing - semi-automatic tare Serial interfaces RS232C, RS485, Ethernet, protocols: AXIS, Modbus RTU Outputs - batching outputs (WY - additional outputs (WY+) - option - analog output 4-20mA or 0-10V – option... -
Page 13: Preparation To Work
Preparation to work 1. To built a scale based on ME-02 meter contact authorized service or use Mounting guide. 2. Producer gives warranty only if AXIS Sp. z o.o. mounts the complete scale. In other cases warranty is provided by the mounter. - Page 14 To make GND connection use sensor’s factory GND connection or one of the wires that extend factory connection or additional wire. Stainless steel housing meters have special external GND clip. The connection should be made with thick wire. As a reference look at AXIS constructions.
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Page 15: Meter's Connections Description
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Meter’s connections description ME-02 meter in stainless steel housing: WE (Input) WY (Output) Tensometr (Weighing sensor) GND connect with additional wire. It is recommended to use additional GND for platform also. Internal bar to connect steering outputs witch batching devices (WY) and to external keys (WE):... -
Page 16: Transoptors Output
Transoptor outputs are open collector type with load 50mA / 24V. Directly relays or relays board offered by AXIS can be connected to the outputs. AXIS also offers steering box (supply, 3 or 8 relays). We suggest to use dedicated relays boards MS 8K/P (8 relays type RM96P – load 3A/250V) or complete steering box. -
Page 17: External Keys Connection
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ External keys connection The input of external keys (WE) allows to place (make double) selected scale keys into control box or operator’s workstation. As a standard the input is taken out with a wire for direct connect to a control panel. ME-01 indicators can be equipped with external key interfaces (option on demand). -
Page 18: 4-20Ma Analog Connection (Option)
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ External keys connection: Scale External keys +24V RESTART transoptor 4-20mA analog connection (option) 4-20mA analog out conection (0-20mA, 0-10V): Scale External device +4-20mA Attention: Rwe<510Ω -4-20mA... -
Page 19: Communication Interfaces
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Communication interfaces Basic interface that is used for communication with external devices is RS1(RS232C-I), second interface RS2(RS232C-II) requires special scale firmware to work (on demand). 1. Comunication interfaces (standard): RS232C RS485 RxD (reception) TxD (transmission) +5V(option) DE-9 DE-9... -
Page 20: Usage General Rules
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Usage general rules 1. After switching-on the power, the scale proceeds with self-tests and zeroing the scale. During start-up the scale should not be loaded (does not apply to tank scales, where scales are not zeroed after start-up). 2. -
Page 21: Menu Navigation Rules
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Menu navigation rules Program key is reserved for programming products recipe. Start key starts batching. To enter scale’s menu press F key. Menu position selection is made by pressing Enter key when it shows up on display. - Page 22 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ In further part of the manual the way how to use some option will be described briefly eg. Program key use, program number recalling (Prod nr), inscribing number by using numerical keys and start batching by Start key will be shown as: Program Enter 1 2 3...
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Page 23: Firmware Diagram
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Firmware diagram Firmware is divided and can be explored by: - Program – programming and inscribing product data, - Enter – entering User data, - F – all other scale options menu. Moreover Start key starts batching. Program Prod nr - product number selection/recipe... - Page 24 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Enter - wybór Użytkownika wg nr Id USEr Id - User selection according to ID no - dodanie nowego Użytkownika Add... USEr Id - adding new User - wpisanie nazwa Użytkownika USEr nA - User name inscribing - zapis SAVE - saving...
- Page 25 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ ModE - batching mode - batching up CYCLE - cycles: MASS [kg] - total batching weight (with recipe proportion) - cycles total quantity (each cycle coherent with recipe) CYCLE [n] - cyclic batching (continous work) COntIn - end nett weight (if not activated: gross) End nEt...
- Page 26 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ SEt Prn - printout settings HEAdEr - header: scale type, scale parameters, serial no. USEr Id - company ID USEr nA - company name dAtE - date tIME - time Nr Prn - receipt number Prod nr - program number Prod Id...
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Page 27: Batching Program
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ 9. Batching program Batching program is described by: - product data, especially his recipe (saved in memory) - actual settings that decide how the meter’s elements work (outputs, inputs, indicators). Programming new product New batching program is created by adding product data: 1. -
Page 28: Deleting Product
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Deleting product When recalling the same product (previously saved in memory) Found communicate appears and user can delete it from memory: Program Enter 1 2 3 Enter Enter Enter 1 2 3 (to be sure enter product number once again) It is also possible to erase all stored products: Enter Enter... -
Page 29: Inscribing User Data
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Enter 1 2 3 Enter 1 2 3 Enter Attention: When batching more than 6 ingredients instead letter keys (A,B,C ... F) use numerical keys (1,2, 3 ...). Product data printout Product data printout is done using Prn_P option. Enter Sample printout: PROGRAM-NR: xx... -
Page 30: Batching Product
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ 10. Batching product Before product batching start it is necessary to program product (Program key, read previous chapter). Influence on batching process also have settings made earlier using F key and ModE option. First batching starts with inscribing number of cycle (description in next chapters). Each another batching of the same product starts after pressing: Start Enter... - Page 31 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ During batching letters A, B, C, D, E and F signalize activation of recipe ingredients. During 6 – ingredient batching signalization: Ingredient 1 ● Ingredient 2 ● Ingredient 3 ● Ingredient 4 ● Ingredient 5 ●...
- Page 32 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ b. Cyclic batching (continuous) according to recipe COntin option activation causes after finishing programmed quantity of cycles that the scale continues to work: wait for emptying and automatically starts new cycle. Batching start sequence: Start Enter 1 2 3 Enter...
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Page 33: Batching Set Total Weight
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ c. Batching set total weight Ingredients quantities can be calculated according to recipe to obtain set total weight. To activate the function user must set option CYCLE to MASS. Inscribed weight can be changed when batching starts. Start batching sequence: Start Enter... -
Page 34: Single Ingredient Manual Work
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Single ingredient manual work Manual work with one selected batching output is possible. User can set the weight value (useful during eg. instalation rinsing). Settings (F key): FunC MAnUAL MASS [kg] totAL t CYCLE FAS SLO Mod rE ProtECt... - Page 35 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Batching down Batching down is activated similarly as normal batching. Inscribe batching program number and press Start in following order: Program Enter 1 2 3 End of batching is automatic, every time batching can also be interrupted by using Clr key. Next batching of the same product after pressing Start.
- Page 36 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Batching liquid to powder (rAtio) Scale enables to control from 1 to 8 pumps to batch liquid as addition to powder portion. After putting on pan powder portions (m ) eg. gypsum, the scale automatically batches appropriate quantities of liquid in order to achieve mixture with proper consistency.
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Page 37: Special Functions (Func)
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Special functions (Func) Meter is equipped with following special functions, which are turned on independently to batching settings but have influence on batching process: MAnUAL – rinsing function – batching up to set weight (inscribe weight) n tare - - taring after „n”... -
Page 38: Meter Settings (Meter)
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ 12. Meter settings (MEtEr) Meter settings are display and configuration settings independent to batching: CALIb – scale calibration Zer – reference zero inscribing needed for zero test during scale turning on (UnLOAd communicate) AutoZEr – near zero indication auto-zeroing SErIAL –... - Page 39 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Press Program key. Press Enter key when MEtEr is displayed, then choose CALIb. MODE Following options will display: -CAL on – full load calibration (Max), MODE -CAL StP – full load calibration with confirmation of successive steps F, MODE out –...
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Page 40: Reference Zero Inscribing (Zer)
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ 12.2 Reference zero inscribing (Zer) In order to confirm scale’s efficiency after each turning on reference zero test is performed, which depends on comparison of actual zero with reference zero (stored in memory). ±10% difference or more when the scale is unloaded is signalized by ”unLOAd”... -
Page 41: Maintenance And Troubleshooting
ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ 13. Maintenance and troubleshooting 1. The device should be kept clean. 2. Take care that no dirt gets between the casing and the weighing platform (pan). If found any, remove the pan (lift it up), remove dirt and then replace the pan. 3. - Page 42 ME-02 USER MANUAL MD004 _____________________________________________________________________________________________ Notatki...
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