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Summary of Contents for GSi RSG1212GM-X21
- Page 1 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates Installation Manual PNEG-2023 Version: 1.0 Date: 01-07-16 PNEG-2023...
- Page 2 Declaration of Conformity ATEX DIRECTIVE 2014/34/EU GSI Kft 23 April 2015 91-93 Budafoki ut, IP-West Building C Budapest, H-1117 Hungary The GSI Group declares that the machine, parts or equipment: RSG Slide Gates Models Voltage Power Linear Speed Size Model #...
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Page 3: Table Of Contents
Table of Contents Contents Chapter 1 Safety ..............................4 Safety Guidelines ..........................4 Cautionary Symbols Definitions ......................5 Safety Cautions ............................. 6 Safety Sign-Off Sheet ........................... 8 Chapter 2 Decals ..............................9 Chapter 3 Installation ............................10 Overall Flush Gate Dimensions ......................10 Cut Trough Bottom for Gate Placement .................... -
Page 4: Chapter 1 Safety
1. Safety Safety Guidelines Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is written to help you understand safe operating procedures and problems that can be encountered by the operator and other personnel when using this equipment. Save these safety guidelines for future reference. -
Page 5: Cautionary Symbols Definitions
1. Safety Cautionary Symbols Definitions Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we use the symbols that are defined below. This symbol indicates an imminently hazardous situation DANGER which, if not avoided, will result in serious injury or death. -
Page 6: Safety Cautions
1. Safety Safety Cautions Use Personal Protective Equipment • Use appropriate personal protective equipment: Foot Respiratory Protection Protection Protection Head Fall Hearing Protection Protection Protection Hand Protection • Wear clothing appropriate to the job. • Remove all jewelry. • Tie long hair up and back. ST-0004-1 Follow Safety Instructions •... - Page 7 1. Safety Maintain Equipment and Work Area • Understand service procedures before doing work. Keep area clean and dry. • Never service equipment while it is operating. Keep hands, feet, and clothing away from moving parts. • Keep your equipment in proper working condition. Replace worn or broken parts immediately.
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Page 8: Safety Sign-Off Sheet
1. Safety Safety Sign-Off Sheet Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates... -
Page 9: Chapter 2 Decals
Assumption, IL. 62510 Phone: 1-217-226-4421 WARNING Moving side plate. Auto equipment can start at any time. Disconnect and lockout before servicing. DC-1248 GSI Group 217-226-4421 DC-1248 (Not to scale.) PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates... -
Page 10: Chapter 3 Installation
3. Installation Overall Flush Gate Dimensions In-line flush mount gate Cross-cut flush mount gate Figure 3A Overall Flush Gate Dimensions Overall Flush Gate Dimensions Gate Size “A” mm (in.) “B” mm (in.) “C” mm (in.) (Conveyor Width) In-Line 381 (15") 914.4 (36") 2413 (95") Cross-Cut... -
Page 11: Cut Trough Bottom For Gate Placement
3. Installation Cut Trough Bottom for Gate Placement 1. Start by locating the center of the proposed discharge location. Dimension “A” shown in Figure 2. If holes cannot be aligned, new holes must be drilled in the trough side bottom flanges. 3. -
Page 12: Manual Gate Installation
3. Installation Manual Gate Installation Manually Operated Gate 1. Install the specified wheel to the shaft by aligning the key (C) and key way, then tighten the set screw. This gate can be operated by a chain, cable or hand wheel (D). (See Figure 3C.) 2. -
Page 13: Motor Driven Gate Installation For Cross-Cut Discharge Gate
3. Installation Motor Driven Gate Installation for Cross-Cut Discharge Gate Install Motor Bracket 1. Install the motor bracket (B) to the gate. Then attach the motor (A) to the bracket (B) as shown in Figure 3D, using the provided hardware. Figure 3D Ref # Description... -
Page 14: Motor Driven Gate Installation For In-Line Mount Discharge Gate
3. Installation Motor Driven Gate Installation for In-Line Mount Discharge Gate Install Motor Bracket 1. Install the motor bracket (D) to the gate. Then attach the motor (A) to the bracket (D) as shown in Figure 3E, using the provided hardware. Assembled view for motor bracket Figure 3E Ref #... -
Page 15: Cross-Cut Discharge Gate Limit Switch Installation
3. Installation Cross-Cut Discharge Gate Limit Switch Installation 1. Cross-cut switches are installed on opposite corners inside of gate frame. (See Figure 3F.) Figure 3F Ref # Description Switch Location 2. Install limit switch (C) to the inside of the gate frame (D). Knock out the hole (B) where indicated to install switch through gate frame. - Page 16 3. Installation Cross-Cut Discharge Gate Limit Switch Installation (Continued) 3. Install switch levers vertically. When the switch target on the gate push in the limit switch arm vertically, the motor will stop. (See Figure 3G and Figure 3H.) Figure 3H Closed Position Ref # Description Switch Target Located on Gate...
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Page 17: In-Line Discharge Gate Limit Switch Installation
3. Installation In-Line Discharge Gate Limit Switch Installation 1. Using limit switches that are available in STD and ATEX or explosion proof standards, achieves accurate positioning of these gates. Limit switches (B) are located on both sides of the frame to detect when the gate is completely open or closed. - Page 18 3. Installation In-Line Discharge Gate Limit Switch Installation (Continued) Figure 3K Figure 3L Ref # Description Ref # Description Limit Switches Side view with side removed clarity. Weldment, AR Line Slide Gate Actuator Arm Cover Tripper Block PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
- Page 19 3. Installation In-Line Discharge Gate Limit Switch Installation (Continued) Figure 3M GATE CLOSED POSITION shown without side for clarity. Figure 3N GATE OPENED POSITION shown without side for clarity. Ref # Description Actuator Arm Tripper Block Slide Gate PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates...
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Page 20: Install Gate To Trough Bottom
3. Installation Install Gate to Trough Bottom 1. Attach the gate to the connection flanges and trough bottom using supplied hardware. 2. Seal all connections with a silicon based caulk to make weather-resistant. 3. It may be necessary to drill holes in the trough side flange. (See Figure 3O.) 4. -
Page 21: Flipping The Shaft To Change Gate Drive Side
3. Installation Flipping the Shaft to Change Gate Drive Side 1. Loosen set screws (A) for shaft on both bearings. (See Figure 3P.) 2. Remove bearing on the long side of the shaft (B). 3. Flip shaft and re-install bearing. 4. -
Page 22: Chapter 4 Wiring Diagram
4. Wiring Diagram Slide Gate Manual Control Circuit PNEG-2023 Metric In-Line Mount and Cross-Cut Mount Flush Style Intermediate Discharge Gates... -
Page 23: Chapter 5 Atex Compliant Rsg Slide Gates
5. ATEX Compliant RSG Slide Gates Rating Plate Each slide gate shall be fitted with a rating plate with Ex markings as follows: The GSI HUNGARY KFT 1-93 Budafoki ut, IP-West Building C Budapest, H-1117 HUNGARY RSG SLIDE GATE RSG1818GM-X21... -
Page 24: Electrical Installation
5. ATEX Compliant RSG Slide Gates Electrical Installation All electrical components used when installing the slide gate and associated conveyor must be suited to the ATEX hazardous environment. Failure to do so will render the equipment rating invalid. This shall include: •... -
Page 25: Wiring For Safety Control Circuit
5. ATEX Compliant RSG Slide Gates Wiring for Safety Control Circuit Figure 5C Example Safety Control Circuit Ref # Description Ref # Description Safety Circuit Re-Set Safety Switch (If Required) Motor Contactor N.C. Motor Thermal Cut Out Motor Contactor N.C. (Additional) Motor Thermal Cut Out (Additional) Emergency Stop Safety Relay Module (PLC 3) -
Page 26: Maintenance
All repairs must be carried out in accordance with the product manual. Replacement parts shall be matched like for like and be genuine GSI replacements. Failure to do so will render the conveyor rating invalid. The following ratings must be observed:... -
Page 27: Chapter 6 Warranty
14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship. - Page 28 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2016 by The GSI Group, LLC Printed in the USA CN-317712...
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