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GSi EVO-50 Construction Manual

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48' Diameter
Models:
EVO-50 6K ROOF BINS - 13 RINGS AND
SHORTER
Construction Manual
PNEG-5348
Version 1.0
Date: 01-13-22
PNEG-5348

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Summary of Contents for GSi EVO-50

  • Page 1 48' Diameter Models: EVO-50 6K ROOF BINS - 13 RINGS AND SHORTER Construction Manual PNEG-5348 Version 1.0 Date: 01-13-22 PNEG-5348...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 3: Table Of Contents

    Installing the Base Angle Shims ....................43 Installing the Anchor Bolt Washer ....................44 Chapter 6 Stiffeners..........................45 Stiffener Starting Location ......................46 Stiffener Splice Location ......................47 Stiffener Part Number Description ....................48 Color Codes for Stiffener Gauge Identification ................48 Standard Stiffeners........................49 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 4 Installing the Inside Ladder Bottom Bracket ................121 Guidelines for Installing a Sidedraw System ................122 Locating the Chutes......................... 124 Locating the Discharge Opening....................125 Sidewall Overlap for Sidedraw Weldment.................. 126 Caulking for the Sidedraw Weldment ..................127 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 5 Temperature Cable Support Package Instructions for Eave Heights of 40' - 5" (12.32 m) or Less (Optional) ........................131 Assembling the Weather Cover for Roller Valve ................. 133 Transition Assembly ........................ 134 Seal Kit (Optional) ........................136 Limited Warranty — N.A. Grain Products ................137 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 6 NOTES PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 7: Chapter 1 Safety Precautions

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001–4 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 8: Cautionary Symbol Definitions

    This symbol is used to address practices not related to personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005–2 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 9: Safety Cautions

    • Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002–1 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 10 1. Shut off and lock out all power sources. 2. Use a safety harness and safety line. 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. ST-0061–1 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 11 ST-0028–2 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036–2 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 12 ST-0050–1 Install and Operate Equipment Properly • This product is intended for the use of grain storage only. Any other use is a misuse of the product. ST-0057–1 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 13 — Do not work alone. Work in teams of at least three so that help is immediately available in the event of an emergency. — Confirm that all personnel have safely exited the equip- ment and tools have been recovered once work is complete. ST-0055–1 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 14: Safety Decals

    1004 E. Illinois Street Assumption, IL 62510 Phone: 1–217–226–4421 Description Location Decal No. Decal Located next to DC-969 Caution Vacuum Pressure aeration system. On bin doors Warning Entrapment Hazard and roof hatch DC-2483 covers PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 15 Chapter 1: Safety Precautions Description Location Decal No. Decal Warning Keep Clear of On bin door DC-GBC-1A Augers covers On bin door Warning Unload Instructions DC-GBC-2A covers PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 16: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 17: Chapter 2 General Overview

    • Combination wrenches for 17 mm and 19 mm • Alignment punches 12" long • 1/2" Drive socket set and ratchet • Nail aprons or tool pouches to hold supplies • Gloves for hand protection • Tape measure PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 18: Guidelines For Proper Storage Of Grain Bin Materials Prior To Construction

    NOTE: These top stiffeners are the lightest gauge stiffeners and will get heavier as the bin is raised. Therefore, the heaviest stiffeners are located at the bottom of the bin and are installed last. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 19: Guidelines For Construction Procedures And Lifting Jack Usage

    8. Now re-bolt the lifting brackets to the lowest ring in place thus far. Continue ring additions by repeating step 5, page 19 and step 6, page PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 20: Instructions For Stirring Devices

    NOTE: Use of any stirring device with three or more vertical screws may require a heavier than “standard” series bin. Any re-circulating device or system should be used in the “re-circulating” series bins. NOTE: For GSI bins larger than 48' diameter an alternate method of mounting is to attach the suspension chain to intermediate center collar.

  • Page 21: Anchor Bolt Detail

    • Overall anchor bolt length (3) for 3/4" and 1" diameter anchor bolt is 18" (45.72 cm). Figure 2-1 Anchor bolt example (3/4" diameter anchor bolt shown) Anchor bolt length Anchor bolt Anchor bolt thread height PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 22: Anchor Bolt Charts

    Chord 9 26' – 11-11/16" 8.222 m – – Chord 10 29' – 6-11/16" 9.009 m – – Chord 11 32' – 1/8" 9.757 m – – Chord 12 34' – 3-15/16" 10.463 m PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 23: Chapter 3 Hardware Requirements

    Nut Size Bolt Size Bolt Part Number (Nut) Flanged S-3611 5/16" 5/16" x 1" S-10260 Flanged S-9426 3/8" 3/8" x 1" S-7485 S-9281 7/16" 7/16" x 3-1/4" S-10261 Flanged S-10784 M10 x 25 S-10779 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 24: Hardware For 2-Post Sidewall Sheets

    M10 x 40 (42) M10 x 40 (18) M10 x 40 (3) 10 Double Lam M10 x 40 (18) M10 x 40 (53) M10 x 60 (18) M10 x 60 (9) 9 Double Lam PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 25: Hardware For 3-Post Sidewall Sheets

    M10 x 60 (18) M10 x 60 (53) M10 x 60 (27) M10 x 75 (9) 5 Triple Lam M10 x 60 (18) M10 x 60 (53) M10 x 60 (27) M10 x 75 (9) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 26: Bolt Torque Specifications

    CAUTION Grade 2 Bolts Grade 2 bolts are designated with a plain head and are not used in GSI grain bins. Grade 5 Bolts Grade 5 bolts are designated by three slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 27: Color Chart For Bin Hardware Buckets

    M10 x 60 flange bolt pre-assembled with a conical HDPE S-10781 sealing washer M10 x 75 flange bolt pre-assembled with a conical HDPE S-10800 sealing washer M10 flange nut S-10784 M10 flange nut pre-assembled with a conical HDPE S-10785 sealing washer PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 28: Bolt Identifications

    Bolt (S-10261) is used in the following locations: • Use in wind ring splice and over pipe connections. • The color of the bucket lid/label is natural (clear). 3.710" (9.42 cm) Grade 8 3.250" (8.26 cm) Grade 8.2 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 29: Bolt (S-10782)

    • Use to connect the overlap seams on 14 gauge to 10 gauge double laminated sidewall connections. • Use to connect the horizontal and vertical seams on 13 gauge to 5 gauge double laminated sidewall connections. 1.957" (4.97 cm ) Grade 10.9 1.574" (4 cm) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 30: Bolt (S-10781)

    Nut (S-10784) is used in the following locations: • Use to connect all non-laminated sidewall connections and stiffener splice connections. • Use to connect the base angles to the sidewall sheets. 0.43" (1.1 cm) Grade 10.9 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 31: Nut (S-10785)

    Grade 5 Nut (S-9281) An S-9281 is a 7/16" hex nut. Nut (S-9281) is used in the following locations: • Use in wind ring splice and over pipe connections. 0.385" (0.977 cm ) Grade 5 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 32 NOTES PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 33: Chapter 4 Assembling The Sidewall Sheets

    Color Code Color Code Dark Blue and Yellow Black Black and Yellow Orange Pink Light Blue and Pink Light Blue Dark Blue and Orange Blue Yellow and Purple Red and Brown Green Brown 13.5 Brown/Pink PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 34: Gauge Sheet

    Number of stiffener columns: 32 NOTE: 1. Refer to sidedraw section in this manual for wind ring locations of sidedraw systems. 2. 1-Ring door weldment in second ring from the bottom of the bin. PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 35 Number of stiffener columns: 48 NOTE: 1. Refer to sidedraw section in this manual for wind ring locations of sidedraw systems. 2. 1-Ring door weldment in second ring from the bottom of the bin. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 36: Orientation Detail For Sidewall Sheets (2-Post)

    Orientation Detail for Sidewall Sheets (2-Post) To avoid the misalignment of the holes, it is necessary to use the correct orientation of the top sidewall sheet during installation. Figure 4-1 Orientation details of 2-post sidewall sheets PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 37: Orientation Detail For Sidewall Sheets (3-Post)

    Orientation Detail for Sidewall Sheets (3-Post) To avoid the misalignment of the holes, it is necessary to use the correct orientation of the sidewall sheet during installation. Figure 4-2 Orientation details of 3-post sidewall sheets PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 38: References For Sidewall Sheets And Caulkings

    Table 4-4 For Non-Laminated Sheets Callout Description Part Number Reference – Sidewall sheet 1/8" x 1/4" caulking sealant (vertical) S-4458 1/8" x 1/4" caulking sealant (horizontal - 12") S-4458 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 39: Caulking And Assembling The Standard (Non-Laminated) Sheets

    2. Always assemble the sidewall sheets (1) with the overlap in the same direction as shown below. Figure 4-3 Caulking details for assembling the non-laminated sidewall sheets 12" (30.4 cm) Horizontal strip of caulk Sidewall sheet Vertical strip of caulk PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 40 Figure 4-4 Caulking and assembling the non-laminated sidewall sheets 12" (30.4 cm) Horizontal strip of caulk Sidewall sheet Vertical strip of caulk 6. Use the supplied tube caulk to fill the larger gaps that occur with heavier gauges. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 41: Chapter 5 Installing The Base Angle

    NOTE: If optional mastic sealer strip (8) is not used, it is recommended that some other method should be utilized to seal the base ring to the concrete. 8. Lower the bin onto the foundation and check for an adequate seal. PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 42 Figure 5-1 Installing the base angle M10 x 25 flange bolt with HDPE sealing washer (S-10779) Base angle (B-7031) M10 flange nut (S-10784) Base angle offset example Sidewall sheet (final ring assembly) Optional mastic sealer (or equivalent) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 43: Installing The Base Angle Shims

    (CTS-4046XX or CTS-4045XX) plate (B-7028) Required base angle shim for 6" x 9" base Standard shim for 8" x 10" base plate plate (B-7027) (SS-7212) Standard shim for 6" x 9" base plate (SS-6953) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 44: Installing The Anchor Bolt Washer

    2. Place a flat washer (2) above the square washer (16) and secure with a nut (4). 3. Tighten to the recommended torque specification, see Bolt Torque Specifications, page Figure 5-3 Installing the anchor bolt washer Square anchor plate washer Flat washer Anchor nut Base boot Anchor bolt PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 45: Chapter 6 Stiffeners

    ▪ 12-Bolt Pattern Laminated Stiffeners with Insert ▪ 12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot ▪ 12-Bolt Pattern Laminated Stiffener to Laminated Base Stiffener with Inserts to a Base Boot PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 46: Stiffener Starting Location

    NOTE: Install the flange bolts (1) with bolt head on the inside of the bin. Figure 6-1 Top stiffener starting location M10 x 25 flange bolt with HDPE sealing washer (S-10779) Top stiffener M10 flange nut (S-10784) Sidewall sheet PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 47: Stiffener Splice Location

    NOTE: Install the flange bolts (1) with bolt head on the inside of the bin. Figure 6-2 Stiffener splice location M10 x 25 flange bolt with HDPE sealing washer (S-10779) Short splice M10 flange nut (S-10784) Long splice Top stiffener Horizontal seam in bin sidewall Bottom stiffener PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 48: Stiffener Part Number Description

    If more than one color of Red and Brown stripe is needed, they will be painted next to each other and centered on the gauge Dark Blue color. Light Blue and Pink Orange PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 49: Standard Stiffeners

    Two-ring laminated stiffener 87.938" (223 cm) CTS-4041XX Two-ring insert 87.938" (223 cm) CTS-4042XX 10 - 12 One-ring stiffener 43.938" (111 cm) CTS-4006XX 15 - 18 Two-ring stiffener 87.938" (223 cm) CTS-4074XX 8 - 14 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 50: Top Stiffeners

    Figure 6-4 Top stiffeners Description Length Available Gauges Call Out Part Number CTS-4012XX Inside top stiffener 28.938" (73.5 cm) 2, 5, 6, 8, 10, 12, 14 CTS-4016XX Outside top stiffener 28.938" (73.5 cm) 15 - 18 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 51: Stiffeners Splice

    For example: If connecting a 13 gauge stiffener to a 12 gauge stiffener, use the 12 gauge splice. If connecting an 8 gauge stiffener to a 6 gauge stiffener, use the 10 gauge splice. Table 6-3 Splice usage Splice Gauge Stiffener Gauge 10 Gauge 12 Gauge 14 Gauge PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 52: Base Stiffeners

    Base insert 98.516" (250 cm) 2, 5, 6, 8 CTS-4050XX Laminated base stiffener 98.126" (249 cm) CTS-4051XX Two-ring insert 87.938" (223 cm) 2, 5, 6, 8 - 14 CTS-4077XX Base stiffener 98.126" (249 cm) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 53: Base Boots

    (20 x 25 x 1.90 cm) stiffeners with 10 Ga. insert 8" x 10" x 1-1/2" Base boot weldment for 2+8 to 2+2 11.391" (29 cm) CTS-4049XX (20 x 25 x 3.81 cm) base stiffeners PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 54: One-Ring Top Stiffener (15-18 Ga.) To A One-Ring Stiffener (15-18 Ga.)

    One-ring top stiffener (CTS-4016XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 55: One-Ring Top Stiffener (15-18 Ga.) To A Two-Ring Stiffener (8-14 Ga.)

    Two-ring stiffener (CTS-4004XX) One-ring stiffener (CTS-4006XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 56: One-Ring Stiffener (15-18 Ga.) To A Two-Ring Stiffener (8-14 Ga.)

    Two-ring stiffener (CTS-4004XX) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 57: Two-Ring Stiffener (15-18 Ga.) To A Two-Ring Stiffener (15-18 Ga.)

    M10 flange nut (S-10784) Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 58: Two-Ring Stiffener (8-14 Ga.) To A Two-Ring Stiffener (2-6 Ga.)

    Two-ring stiffener (CTS-4074XX) Splice (CTS-4035XX) Base Stiffener (CTS-4077XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 59: Two-Ring Stiffener (8-14 Ga.) To A Base Stiffener (10-14 Ga.)

    Two-ring stiffener (CTS-4002XX) Splice (CTS-4073XX) Base Stiffener (CTS-4033XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 60: Two-Ring Stiffener (15-18 Ga.) To A Base Stiffener (10-14 Ga.)

    Two-ring stiffener (CTS-4002XX) Laminated stiffener (CTS-4034XX) Insert (CTS-4037XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 61: Laminated Stiffeners (2 Ga.) With Inserts (10-12 Ga.)

    Laminated base stiffener (CTS-4034XX) Base insert (CTS-4037XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 62: Base Stiffener (10-16 Ga.) To A Base Boot

    Base stiffener (CTS-4033XX) Base Boot (CTS-4045XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 63: Laminated Base Stiffener (2 Ga.) With Insert (2+10 To 2+12 Ga.) To A Base Boot

    Standard stiffener (CTS-4002XX) Laminated stiffener (CTS-4041XX) Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 64: 12-Bolt Pattern Laminated Stiffeners With Insert

    M10 flange nut (S-10784) Completed assembly Laminated stiffener (CTS-4041XX) NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 65: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    Base boot (CTS-4049XX) Base Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 66: 12-Bolt Pattern Laminated Stiffener To Laminated Base Stiffener With Inserts To A Base Boot

    Base boot (CTS-4045XX or 4048XX) Base Insert (CTS-4042XX) Completed assembly NOTE: Two-post stiffeners shown. The bolt pattern will vary for 3-post. Only place bolts where holes in the stiffeners align with holes in the sidewall sheet. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 67: Chapter 7 Door Assemblies

    2. The door should normally be placed in line with the conveyor. An intermediate discharge well should be located near the wall to clear the grain from the area of the access door (as with any access door). 3. The door should be located between the two stiffeners. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 68: Door Assembly Instructions (Wd-6244)

    Chapter 7: Door Assemblies Door Assembly Instructions (WD-6244) Two Ring Door Layout Figure 7-1 Two ring door placement - 2 post (WD-6244) Right door sheet Standard sidewall sheet Notched door sheet Door frame Left door sheet PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 69 Figure 7-2 Installing the door frame Standard sidewall sheet Door frame Caulking Notched door sheet M10 x 40 flange bolt with sealing washer (S-10780) Left door sheet Right door sheet M10 flange nut (S-10784) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 70 Bottom inner door panel (WD-6140) 5/16" hex nut (S-396) Middle inner door panel (WD-6141) 1/4" wing nut (S-4198) Top inner door panel (WD-6139) Latch bar (WD-6039) Inner door hinge strap (WD-6053) Latch bushing (WD-6040) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 71 5/16" x 1" flange bolt with sealing washer (S-10260) Bottom inner door panel (WD-6140) 5/16" hex nut (S-396) Middle inner door panel (WD-6141) Latch bar (WD-6039) Top inner door panel (WD-6139) Bearing pin (WD-6244) Door frame PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 72 3/8" nylock nut (S-7383) Door frame Bottom inner door hinge (WD-6055) M10 x 40 flange bolt with sealing washer (S-10780) Middle inner door hinge (WD-6056) M10 flange nut (S-10784) Top inner door hinge (WD-6054) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 73 Outer cover hinge bracket (WD-225) 3/8" x 4-1/2" HHCS bolt (S-1443) Outer cover brace (WD-035) 10 5/16" hex nut (S-396) Outer cover hinge base (WD-6066) 12 3/8" hex nut (S-456) Door frame 15 Outer door cover (WD-039) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 74 5/16" x 3/4" truss head bolt (S-4302) Outer cover top latch (WD-6279) 5/16" hex nut (S-396) Bottom latch mount (WD-6280) 5/16" flange nut (S-10268) Top latch mount (WD-6281) Latch bar (WD-6039) Door frame Latch bushing (WD-6040) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 75 Hook the retaining bracket over the lower rod mount and position the door hold back against bin wall in a valley. Drill a 3/8" hole through the bin wall and bolt the door hold back to the bin. PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 76 Chapter 7: Door Assemblies Parts List Figure 7-9 Two ring door assembly (WD-6244) parts PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 77: 3/8" X 3-1/2" Hhcs Bolt (S-8407)

    Door latch rod Rubber trim seal strip S-4380 WD-1302 Door hold back bracket WD-6110 Door hold back extension Door retaining bracket WD-033 M10 x 40 flange bolt with sealing washer S-10780 M10 flange nut S-10784 PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 78: Door Assembly Instructions (Wd-6309 And Wd-6311)

    The center of the door must be positioned Right notch door sheet directly above the vertical seam. The center of the door must be positioned Left short door sheet (2-post) directly below the vertical seam. PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 79 Top inner door assembly (NCWT0193) Left notch door sheet Bottom inner door assembly (NCWT0195) Right notch door sheet Door frame weldment Left short door sheet Outer cover assembly Right short door sheet Sidewall sheet PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 80 Figure 7-13 Two ring door installation - 3 Post Top inner door assembly (NCWT0193) Sidewall sheet Bottom inner door assembly (NCWT0195) Left notch door sheet Right notch door sheet Door frame weldment Outer cover assembly Short door sheet (3-post) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 81: Door Frame

    (54) will be applied on the outside for the top of the door frame (46) and on the inside for the bottom of the door frame (46) as shown below. Figure 7-14 Caulking for door frame - 2 Post Rope caulk Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 82 Chapter 7: Door Assemblies Figure 7-15 Caulking for door frame - 3 Post Rope caulk Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 83: M10 X 40 Flange Bolt With Sealing Washer (S-10780)

    NOTE: Install the bolt heads (1) to the outside of the bin. Figure 7-16 Installing the door weldment to the sidewall M10 x 40 flange bolt with sealing washer (S-10780) Sidewall sheet M10 flange nut (S-10784) Left notch door sheet Rope caulk Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 84 NOTE: Do not fully tighten bearing pins (26) until the inside doors are installed and adjusted. Figure 7-17 Installing the bearing pins 5/16" x 2" HHCS bolt (S-7877) Bearing pins (WD-6224) 5/16" lock nut (S-5220) Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 85 1/2" x 1-1/4" flange bolt (S-9062) 1/2" flange nut (S-10253) 1/2" x 2-1/4" HHCS bolt (S-7894) 1/2" lock washer (S-236) 1/2" flat washer (S-2120) Latch bar holder (WD-6234) 1/2" hex nut (S-3729) Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 86 5/16" flange nut (S-3611) Hinge strap (NCWT0202) 5/16" flat washer (S-845) Latch bar (NCWT0299) Top inner door panel (NCWT0193) Latch bushing (WD-6040) Bottom inner door panel (NCWT0195) Latch bar assembly Inside panel left latch (WD-6038) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 87 Latch bar holder (WD-6234) (S-10260) 3/8" x 6" HHCS bolt (S-7248) Hinge strap (NCWT0202) 5/16" flange nut (S-3611) Cover hinge weldment (NCWT0200) 3/8" lock nut (S-8235) Foam seal (S-8610) Bearing pins (WD-6224) Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 88 5/16" x 1" flange bolt with sealing washer Reinforcement channel (NCWT0204) (S-10260) 5/16" x 1-1/2" flange bolt (S-10185) Door latch rod (WD-6284) 5/16" flange nut (S-10268) Cover hinge bracket (NCWT0170) Hold-back plate (NCWT0699) Handle mounting bracket (WD-6287) Outer door cover (NCWT0203) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 89 Figure 7-22 Installing the outer door cover angles 5/16" x 1" MS screw with sealing washer Foam seal (S-8610) (S-10267) 5/16" flange nut (S-3611) Outer door cover angle (NCWT0205) 5/16" flat washer (S-845) Door frame weldment PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 90 5/16" x 1" MS screw with sealing washer Outer door cover angle (NCWT0205) (S-10267) 5/16" flange nut (S-10268) Door latch mounting bracket (WD-6286) 5/16" flat washer (S-845) Door frame weldment Cover hinge weldment (NCWT0200) Tube caulking Foam seal (S-8610) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 91 Outer door cover angle (NCWT0205) 5/16" x 3/4" carriage bolt Door latch mounting bracket (WD-6286) 5/16" flange nut (S-10268) Bottom outer door latch (WD-6278) Top outer door latch (WD-6279) Latch bar (NCWT0229) Latch bushing (WD-6040) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 92 Figure 7-25 Installing the outer door cover to the door frame weldment 3/8" x 4-1/2" HHCS bolt (S-1443) Cover hinge bracket (NCWT0170) 3/8" lock nut (S-8235) Drain holes Cover hinge weldment (NCWT0200) Door frame weldment Foam seal (S-8610) Tube caulking PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 93 Figure 7-26 Aligning the latches with the latch rod Top outer door latch (WD-6279) Bottom outer door latch (WD-6278) Door latch rod (WD-6284) Latch bar (NCWT0229) Handle mounting bracket (WD-6287) Outer cover assembly Outer door cover angle (NCWT0205) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 94 Holder bracket (WD-1302) 5/16" x 1-1/2" flange bolt (S-10185) Adjustment bracket (NCWT0717) Hold-back plate (NCWT0699) Latch bracket (NCWT0716) Outer cover assembly Latch assembly 5/16" sealing washer (S-1463) 3/8" field drill hole 5/16" hex nut (S-396) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 95 Chapter 7: Door Assemblies Parts List Figure 7-28 Two ring door assembly (WD-6309) parts PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 96 Chapter 7: Door Assemblies Figure 7-29 Two ring door assembly (WD-6311) parts PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 97 Door latch mounting bracket WD-6286 WD-6278 Bottom outer door latch NCWT0229 Latch bar Door frame weldment (2-post) WD-6309 Door frame weldment (3-post) WD-6311 S-396 5/16" hex nut WD-1302 Holder bracket Adjustment bracket NCWT0717 NCWT0716 Latch bracket PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 98: Bin Step (Optional)

    Figure 7-30 Installing the door auger hood Bin door step (WD-1984) 5/16" x 1" hex head bolt Center bin step under door 5/16" nut Right side support (WD-041-2) Field drill holes in the sidewall sheet Left side support (WD-041-1) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 99: Chapter 8 Roof Assembly

    NOTE: The center support is a simple structure composed of a sturdy cross arm attached to a pole and supported by a platform or scaffolding. 4. Position the center support directly in the center of the bin. 5. Attach the eave clips to the inside of the bin wall. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 100: Installing The Eave Clip And Intermediate Eave Angle

    5/16" x 1" flange bolt with sealing washer (S-10260) Intermediate eave angle (CTR-1183) 5/16" flange nut (S-3611) Sidewall sheet Eave clip (R-007-1) After You Finish Repeat this process to install the remaining eave clips and intermediate eave angles. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 101: Assembling The Center Collar

    5/16" x 1" flange bolt with sealing washer (S-10260) Center collar (CRP-4608) 5/16" flange nut (S-3611) Lower set of center collar holes Table 8-1 Center collar color codes Bin Diameter Center collar color code PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 102: Assembling The Intermediate Center Collar

    5/16" x 1" flange bolt with sealing washer (S-10260) 10 Lower set of center collar holes 5/16" flange nut (S-3611) 30 Intermediate center collar (CTR-0796) Table 8-2 Intermediate center collar color codes Bin Diameter Intermediate center collar color code Green PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 103: Center Collar Placement

    Bin diameter Table 8-3 Height measurement for placing the intermediate center collar Height measured from the bottom of the sidewall to the top of the Bin Diameter intermediate center collar (11) 16' – 4" PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 104: Installing The Roof Panels

    Figure 8-5 Installing the roof panels 5/16" x 1" flange bolt with sealing washer (S-10260) Roof panel (CTR-0390) 5/16" flange nut (S-3611) Exposed gap Eave clip (R-007-1) Intermediate center collar (CTR-0796) Intermediate eave angle (CTR-1183) Foam sealant (S-10363) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 105 5/16" x 1" flange bolt with sealing washer (S-10260) 17 Exposed gap 5/16" flange nut (S-3611) 18 Upper rib Eave clip (R-007-1) 19 Lower rib Intermediate eave angle (CTR-1183) 30 Intermediate center collar (CTR-0796) 16 Roof panel (CTR-0390) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 106 Figure 8-7 Assembling the roof channels and the purlin clips 20 Roof channel (CRP-7288) 34 Roof channel splice (CRP-6258) 28 3/8" x 1" flange bolt (S-7485) 36 Purlin clip (CRP-6257) 29 3/8" flange nut (S-9426) 37 Inner splice plate (CRP-7289) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 107 21 Roof step 40 Upper purlin (CRP-6256) 28 3/8" x 1" flange bolt (S-7485) Roof panel (16) information Roof channel (20) Number of Diameter Rib length Part number Roof rib holes panels CRP-7288 CTR-0390 301-3/4" PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 108: Installing The Roof Flashing

    Figure 8-9 Installing the roof flashing 5/16" x 1" flange bolt with sealing washer (S-10260) Rope caulk 5/16" flange nut (S-3611) Roof flashing (CRP-4686) Caulking (S-4458) Intermediate center collar (CTR-0796) Center collar (CRP-4608) Reinforcement angle (CRP-6188) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 109: Installing The Peak Cap

    4. After tightening, it may be necessary to spread the slide rods (26) slightly to make them parallel. Maintain 10" gap between the slide rods (26). After You Finish Tighten all the roof panel hardware to the recommended torque specifications. See Bolt Torque Specifica- tions, page 26 PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 110 NOTES PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 111: Chapter 9 Bin Accessories

    ▪ Installing the Wind Rings ▪ Temperature Cable Support Package Instructions for Eave Heights of 40' - 5" (12.32 m) or Less (Optional) ▪ Assembling the Weather Cover for Roller Valve ▪ Transition Assembly ▪ Seal Kit (Optional) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 112: Installing The Manway Cover

    (not shown) are present on the underside of the manway cover (21). If not, contact GSI for the decals and install to the underside of the manway cover (21). NOTE: Suffocation/flighting and entrapment hazard decals replacement part numbers: •...
  • Page 113 #10-24 x 5/8" long bolt (S-2009) Manway cover (ACD-4504) 5/16" flange nut (S-3611) Latch (ACD-4514) #10-24 lock nut (S-2010) Manway roof panel (CTR-0756) Hinge base (ACD-4506) Manway seal strip (CRP-4998) Hinge leaf (ACD-4505) Moisture diverter (CRP-4999) Handle (ACD-4513) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 114: Roof Ring Locations

    Number of pipes Roof ring location Roof ring color part number ring location per ring from eave end code Fluorescent Green / 48 (T) CRP-6158 Hole Brown Fluorescent Green / 48 (B) CRP-6189 Hole Pink PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 115: Installing The Roof Ring

    NOTE: Do not tighten the hardware until all the roof ring sections (49) have been installed. Figure 9-3 Installing the roof ring clips 5/16" x 1" flange bolt with sealing washer (S-10260) Roof ring section 5/16" flange nut (S-3611) Sealing washer (S-10303) Roof ring clip (R-997) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 116 1/4" diameter bolt is an effective way to prevent the bolt from dislodging during certain wind and pressure conditions. Figure 9-4 Installing the threaded stud and stud nuts Stud nut (S-8926) Roof ring section Threaded stud (S-8765) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 117: Assembling The Inside Ladder

    3. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page Figure 9-5 Assembling the inside ladder sections 5/16" x 1" flange bolt with sealing washer (S-10260) Splice plate (LDR-4317) 5/16" flange nut (S-3611) Ladder section PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 118: Installing The Inside Ladder

    4. Field drill 3/8" holes (52) in the sidewall using the bottom hole in each starter brackets (27 and 30) as guides. Install 5/16" x 1" flange bolts (3) and 5/16" flange nuts (7) to the bottom holes. Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 119 9. Install a 5/16" x 1" carriage bolt (4) to a standoff wedge (31) and insert the standoff wedge (31) into the outside of the ladder (51) channel. 10.Connect the standoff wedge (31) to the standoff bracket (28) by installing a 5/16" flange nut (7), but do not tighten, allowing for adjustment. PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 120 30) as guides. Install 5/16" x 1" flange bolts (3) and 5/16" flange nuts (7), securing the ladder (51) to the starter brackets (27 and 30). 12.Tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 121: Installing The Inside Ladder Bottom Bracket

    Bolt Torque Specifications, page Figure 9-8 Installing the ladder bottom brackets Ladder assembly 5/16" x 1" flange bolt with sealing washer (S-10260) 5/16" flange nut (S-3611) 3/8" field drilled hole location Ladder bottom bracket (LDR-5133) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 122: Guidelines For Installing A Sidedraw System

    90° apart. Installation of multiple systems requires approval of GSI. • Sidedraw systems are intended for use with dry, flowable grain. Sidedraws are not to be used for poorly flowing products. This is not unique to GSI bins and flume systems, but is a general rule for such systems.
  • Page 123 Chapter 9: Bin Accessories Figure 9-9 Installing the sidedraw Required spacing between chute bolt holes (8") Stiffeners Sidewall sheet horizontal seam from base 44" typical bolt hole in the top chute Starting dimension for first chute PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 124: Locating The Chutes

    Distance between chute bolt holes Table 9-2 Sidedraw chute installation Number of rings Starting dimension Number of chutes Horizontal location for first chute 62" Middle of Sheet 42" Middle of Sheet 54" Middle of Sheet PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 125: Locating The Discharge Opening

    3. Cut an opening where marked, making sure that corners have a minimum of 1-1/2" radius. NOTE: Center of discharge opening should be located approximately 14" down from the top of the sidewall sheet (63). Figure 9-11 Locating the discharge opening ring sidewall sheet from the base PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 126: Sidewall Overlap For Sidedraw Weldment

    (66). Figure 9-12 Sidewall overlap Top of 5 sidewall sheet Sidedraw weldment plate ring sidewall sheet (must be field cut) ring from the base ring from the base Chute horizontal seam from the base PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 127: Caulking For The Sidedraw Weldment

    3. Use 3/8" bolts and nuts provided to assemble the sidedraw weldment (66) with the sidewall sheet (54). Figure 9-13 Caulking for the sidedraw wldment Sidewall sheet Field cut hole Sidedraw weldment Use as template to field drill holes Caulking PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 128: Wind Ring Quantities

    Refer to the below table for the standard and sidewall wind ring quantities based on the bin diameter. Table 9-3 Standard and sidedraw wind ring quantities 2-Post 3-Post Standard wind Sidedraw wind Standard wind Sidedraw wind Rings/Diameter ring quantities ring quantities ring quantities ring quantities PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 129: Installing The Wind Rings

    (71) in the last wind ring section (41) using the wind ring coupling collar (43) as a guide. 8. Install the remaining 7/16" x 3-1/4" flange bolts (1) and 7/16" hex nuts (9) and tighten all the hardware to the recommended torque specifications. See Bolt Torque Specifications, page PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 130 (part number will vary) Wind ring section (CTS-1004-XX or CTS-1002–XX) Flange nut (part number will vary) C-clamp (SS-7248) Wind ring bracket (CTS-1005) Figure 9-16 Dimensions for OSHA compliant ladder rung placement (-XX) denotes the bin diameter. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 131: Temperature Cable Support Package Instructions For Eave Heights Of 40' - 5" (12.32 M) Or Less (Optional)

    NOTE: Locate the reinforcement angle along the roof channel (44) in the location specified by temperature cable manufacturer. Figure 9-17 Assembling the roof channels 3/8" x 1" flange bolt (S-7485) Temperature cable Z reinforcement (CRP-6262) 3/8" hex nut (S-456) Splice plate (inverted) (CRP-6258) Roof channel (CRP-7288) PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 132 Install according to the temperature cable manufacturer’s recommendations. For a greater radius, the recommendation shown in this manual for temperature cable installation must be used (using field cut, hot rolled sections), however a rafter support package must still be used. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 133: Assembling The Weather Cover For Roller Valve

    4. Use 1/4" self-drilling screws (13) to install the weather cover plate (40) to the gate (62). Figure 9-19 Installing the weather cover 5/16" x 1" flange bolt with sealing washer (S-10260) Universal weather cover plate (CHT-1351) 5/16" flange nut (S-3611) Gate 1/4" self-drilling screw (S-6497) Chain wheel (typical) PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 134: Transition Assembly

    NOTE: Make sure to trim the bottom edge of transition collar (78) to provide clear access for stiffener (53). 8. Place stiffener (53) through the transition and attach it to the sidewall (54). NOTE: Ensure to locate the stiffener anchor on anchor bolt. PNEG-5348 48' Diameter EVO-50 6K Bins...
  • Page 135 NOTE: If optional transition seal kit is not available, then make a plate to seal around the stiffener at the top and bottom of the housing to minimize air loss. Make sure to caulk around the plate before fastening to transition housing. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 136: Seal Kit (Optional)

    5. The cover plates will need to be trimmed to fit properly on the bottom. Figure 9-21 Installing the seal kit Caulk (on bottom of the plate) Cover plate (B) Cover plate (A) NOTE: Trim the cover plate “A” (79) to fit to the boot. PNEG-5348 48' Diameter EVO-50 6K Bins...

  • Page 137: Limited Warranty - N.a. Grain Products

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 138 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2022 by The GSI Group, LLC Printed in the USA CN #364506...

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