1. Manuals
  2. Brands
  3. GSi Manuals
  4. Industrial Equipment
  5. JS500
  6. Installation manual

GSi JS500 Installation Manual

Hide thumbs Also See for JS500:
Table of Contents

Advertisement

Quick Links

Download this manual
JS500 15', 18', 21', 24', 27' and 30'
Diameter Commercial
Hopper Tanks
Installation Manual
PNEG-1070-JS
Date: 02-20-14
PNEG-1070-JS

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the JS500 and is the answer not in the manual?

Questions and answers

Related Manuals for GSi JS500

Summary of Contents for GSi JS500

  • Page 1 JS500 15', 18', 21', 24', 27' and 30' Diameter Commercial Hopper Tanks Installation Manual PNEG-1070-JS Date: 02-20-14 PNEG-1070-JS...
  • Page 2 All information, illustrations, photos and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 3: Table Of Contents

    Chapter 9 Hardware .............................46 Identifying Bolt Grades ........................46 Hardware Identification Notes ......................47 2.66" Commercial Tank Bolting Requirements 2 Stiffeners per Sidewall Sheet ......... 51 Caulking Detail ............................ 52 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 4 Chapter 13 Aeration .............................73 Aeration Package (Optional) ......................73 Chapter 14 Ladders .............................77 Ladder Support Detail ........................77 Chapter 15 Hoisting .............................79 Hoist Instructions ..........................79 Chapter 16 Warranty ............................83 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 5: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 6: Chapter 2 Safety

    CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 7: General Safety Statement

    Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 8: Safety Instructions

    Keep hands, feet, and clothing away from rotating parts. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any Maintain Equipment built-up grease, oil, and debris. and Work Area PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 9 Wear a hard hat to help protect your head. Hard Hat Wear appropriate fall protection equipment when working at elevations greater than six feet (6'). Fall Protection PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 10: Safety Sign-Off Sheet

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 11: Proper Storage Of Grain Bin/Silo Materials Prior To Construction

    If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 12: Chapter 3 Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 13 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A GSI GROUP, INC. 217-226-4421 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 14 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A GSI GROUP, INC. 217-226-4421 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 15 ® Sidewall and stiffener gauge sheets are not included in this manual. They may be obtained by calling GSI if they are not attached to the front of this manual. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 16: Chapter 4 Foundation

    4. Foundation 12' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4A PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 17: 12' Diameter Commercial Hopper Tank Foundation For 13-17 Rings

    4. Foundation 12' Diameter Commercial Hopper Tank Foundation for 13-17 Rings Figure 4B PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 18: 15' Diameter Commercial Hopper Tank Foundation Up To 12 Rings

    4. Foundation 15' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4C PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 19: 15' Diameter Commercial Hopper Tank Foundation For 13-17 Rings

    4. Foundation 15' Diameter Commercial Hopper Tank Foundation for 13-17 Rings Figure 4D PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 20: 18' Diameter Commercial Hopper Tank Foundation Up To 12 Rings

    4. Foundation 18' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4E PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 21: 18' Diameter Commercial Hopper Tank Foundation For 13-19 Rings

    4. Foundation 18' Diameter Commercial Hopper Tank Foundation for 13-19 Rings Figure 4F PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 22: 21' Diameter Commercial Hopper Tank Foundation Up To 12 Rings

    4. Foundation 21' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4G PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 23: 21' Diameter Commercial Hopper Tank Foundation For 13-19 Rings

    4. Foundation 21' Diameter Commercial Hopper Tank Foundation for 13-19 Rings Figure 4H PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 24: 24' Diameter Commercial Hopper Tank Foundation Up To 12 Rings

    4. Foundation 24' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4I PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 25: 24' Diameter Commercial Hopper Tank Foundation For 13-19 Rings

    4. Foundation 24' Diameter Commercial Hopper Tank Foundation for 13-19 Rings Figure 4J PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 26: 27' Diameter Commercial Hopper Tank Foundation Up To 12 Rings

    4. Foundation 27' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4K PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 27: 27' Diameter Commercial Hopper Tank Foundation For 13-19 Rings

    4. Foundation 27' Diameter Commercial Hopper Tank Foundation for 13-19 Rings Figure 4L PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 28: 30' Diameter Commercial Hopper Tank Foundation Up To 12 Rings

    4. Foundation 30' Diameter Commercial Hopper Tank Foundation up to 12 Rings Figure 4M PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 29: 30' Diameter Commercial Hopper Tank Foundation For 13-19 Rings

    4. Foundation 30' Diameter Commercial Hopper Tank Foundation for 13-19 Rings Figure 4N PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 30: Cht Column Heights

    16' - 11-5/8" 5.17 12'-5" 3.79 19' - 6-3/4" 5.96 13' - 10-7/8" 4.24 12' - 2-7/8" 3.73 15' - 4-3/8" 4.68 13' - 4-7/8" 4.09 16' - 10-1/4" 5.14 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 31: Substructure Parts

    CHT-1370 (1) CHT-1483 (1) CHT-1369 (1) **NOTE: The 3/8" x 1" bin bolts (with sealing washer) for attachment hopper panels to the compression element are included in the sidewall hardware. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 32: Typical Ncht Column

    4. Foundation Typical NCHT Column Figure 4P PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 33: Chapter 5 15'-24' Hopper Assembly

    21' (6.40 m) Diameter hopper tanks have 14 columns. 24' (7.32 m) Diameter hopper tanks have 16 columns. Figure 5A Ref # Part # Description HT-635 Square Washer for 3/4" Anchor Bolt CHT-1160 Shim Plate Column Weldment PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 34 5C. Do not tighten bolts until hopper panels are installed to allow alignment. Figure 5C Ref # Description Ref # Description Sealer Strip Support Clip Horizontal Compression Angle Support Column Vertical Compression Angle PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 35 S-7489 3/8" Nut Outside Splice Plate Start at the bottom of the hopper and tighten all bolts, including anchor bolts, discharge collar, hopper panels, splice plates and compression angle segments. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 36 Ref # Description Hopper Panels Right and Left Discharge Collar Weldment Roller Gate Assembly 5-1/2" Height NOTE: Top extension plate may have to be loosened prior to discharge collar connection. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 37 Figure 5K Detail C - “X” Bracing Rods S-866 * 3/4" Washer CHT-1490 Crescent Washer Support Column “X” Bracing Rod * NOTE: 15' - 60° Rods use 7/8" nut and washer. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 38: 18'-21' (5.49 M-6.40 M) 60° "X" Bracing Detail

    Figure 5O Detail F Ref # Ref # Description S-234 3/4" Nut S-866 3/4" Washer CHT-1490 Crescent Washer Support Column “X” Bracing Rod Figure 5N Detail E - “X” Bracing Rods PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 39: Chapter 6 27'-30' Hopper Assembly

    Figure 6A Column Shim Plate Detail (Use when Necessary) Ref # Part # Description HT-635 Square Washer for 3/4" Anchor Bolt CHT-1160 Shim Plate Column Weldment PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 40 Splice Plate 5/8"-11 x 2" Hardware Outside Vertical Compression Angle S-4109 Support Clip 5/8"-11 x 1-1/2" Hardware Inside Vertical Compression Angle Sealer Strip Support Column Compression Angle Weldment Horizontal Channel Fastened Under Support Clip PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 41 Figure 6G Caulking and Lap (Viewed from Inside of Bin) S-4329 5/8" x 2" Bolt S-4492 1/2" x 1" Hardware Ref # Description S-3729 1/2" Nut Top Hopper Panels Top Panels Bottom Hopper Panels Caulking Bottom Panels PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 42 Figure 6J Detail M Ref # Part # Description S -234 3/4" Nut Figure 6I Detail L - “X” Bracing Rods S-866 3/4" Washer CHT-1490 Crescent Washer Support Column “X” Bracing Rod PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 43: Chapter 7 Sidewall Assembly

    NOTE: The decal sheets are located in the second ring from the top, evenly spaced around the diameter of the bin. Figure 7B 2 Post - Two (2) rows of stiffeners used on each sidewall sheet. NOTE: Dashed lines represent stiffener locations. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 44: Chapter 8 Lifting Jack

    If in doubt, use one jack on every other stiffener (one per sheet). Be sure to use heavy duty jacks for commercial installations. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 45: Color Code Chart

    NOTE: Some colors are different than those used for stiffener sheets. Sidewall Gauge Color Code White Black/Yellow Orange Pink/Light Blue Blue Brown/Red Green Yellow/Blue Black Pink Light Blue Blue/Orange Yellow PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 46: Chapter 9 Hardware

    CAUTION Grade 2 Bolts 1. Grade 2 bolts are designated with a plain head and are NOT used in GSI grain bins/silos. Grade 5 Bolts 2. Grade 5 bolts are designated by three (3) slash marks on the head. All 5/16" diameter bolts are to be grade 5 or higher.

  • Page 47: Hardware Identification Notes

    2. The color of the bucket lid is black. Side View 1.550" (3.94 cm) 1.250" (3.18 cm) Top View Grade 8 Grade 8.2 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 48 NOTE: Do not use in flanges where the splice plate bolts to the stiffeners. Sealing washers should not be used for these connections. Side View Top View 1.850" (4.70 cm) Grade 8 1.500" (3.81 cm) Grade 8.2 PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 49 (S-845) is used where the base angle attaches to the sheet and some are used the main eave clips. The 3/8" steel flat washers (S-248) are used at the stiffener splices and some are used in the roof rafter splices. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 50 Light Brown 7/16" Special recessed nut S-10251 NA In Box 7/16" Un-serrated flange nut S-10252 NA In Box 1/2" x 1-3/4" Flange bolt S-10253 NA In Box 1/2" Un-serrated flange nut PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 51: Commercial Tank Bolting Requirements 2 Stiffeners Per Sidewall Sheet

    D. Use 5/16" bolts and nuts when joining 14 gauge to 13 gauge on horizontal seams. Figure 9A 18 Gauge Sidewall Sheet Ref # Description Ref # Description Overlap Seam Horizontal Seam Vertical Seam Stiffener to Sidewall Standard Stiffened Punched PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 52: Caulking Detail

    Figure 9C As Viewed from Inside of Bin (Externally stiffened reverse-rolled sheets shown.) Ref # Description Quad Punch Caulking Detail Triple Punch Caulking Detail Double Punch Caulking Detail Laminated Sheet Detail (Caulking not shown.) PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 53: Chapter 10 Stiffeners

    3/8" Flange Nuts S-7488 3/8" x 1-1/2" Flange Bolts SS-7053 Splice to Sidewall S-9426 3/8" Flange Nuts S-7488 3/8" x 1-1/2" Flange Bolts Laminated Stiffener to Sidewall S-9426 3/8" Flange Nuts PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 54: Commercial Stiffeners For 2.66" Corrugation

    11-3/4" (29.85 cm) SS-7064 Offset 1 Ring Stiffener 38.969" (98.981 cm) SS-6966 Laminated Back Plate 22" (55.88 cm) SS-7053 8 Gauge Splice 14" (35.56 cm) SS-7066 1 Ring Top 12.469" (31.671 cm) PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 55: 2.66'' Corrugation Commercial Stiffener Splice Details

    3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) Offset Joint Connection Detail Standard Offset Stiffener Splice Plate Joint (Top View) Use 3/8" x 1" Bolt and Flange Nut NOTE: See Pages 56-59 for further details. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 56 14 Gauge and 15 Gauge to 14 Gauge and 15 Gauge Offset Connection Detail 14 Gauge and 15 Gauge to 13 Gauge and 12 Gauge Offset Connection Detail Bolt hole not used in 14 gauge and 15 gauge. Do not drill. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 57: 10 Gauge And 11 Gauge Stiffener Bearing Splice

    Splice Plate 8 Gauge (SS-7053) 10 Gauge or 11 Gauge Standard Stiffener 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) Bolt holes in splice plate not used. Do not drill. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 58: Gauge, 6 Gauge, 8 Gauge And 9 Gauge Stiffener Bearing Splice

    5 Gauge, 6 Gauge, 8 Gauge and 9 Gauge Standard Stiffener 3/8" Diameter Hex Flanged Head Bolt (No Sealing Washer) NOTE: Install bolts in all bolt hole locations on stiffener splices. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 59: Laminated Stiffener Splice 2.66" Corrugation

    Use 3/8" x 1-1/2" Bin Bolt Bolting detail for Laminated to Laminated Stiffener Connection 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (30) NOTE: Install bolts in all bolt hole locations on stiffener splices. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 60 Use 3/8" x 1-1/2" Flange Bolt and 3/8" Flange Nut Bolting Detail for Laminated to Laminated Stiffener Connection 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (30) NOTE: Install bolts in all bolt hole locations on stiffener splices. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 61: Laminated To Universal Stiffener Splice 2.66" Corrugation

    Description Bolting Detail for Laminated to Universal Stiffener Connection 3/8" x 1-1/2" Flange Bolts and 3/8" Flange Nuts (20) NOTE: Install bolts in all bolt hole locations on stiffener splices. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 62: Stiffener To Sidewall Connections 3 Post Tanks

    2 Ring Offset Stiffener 2 Ring Standard Stiffener Horizontal Seam Clearance Holes NOTE: Some locations in the lower regions of the tank utilize close punched sheets where the stiffener will attach more frequently. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 63: Non-Laminated Stiffener To Sidewall Detail

    Non-Laminated Stiffener to Sidewall Detail Figure 10J Non-Laminated Stiffener to Sidewall Detail Ref # Description 3/8" Bin Bolt with a Steel Backed Neoprene Washer 3/8" Nut (S-7489) Non-Laminated Stiffener Outside of Bin PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 64: Laminated Stiffener To Sidewall Detail

    10. Stiffeners Laminated Stiffener to Sidewall Detail Figure 10K Laminated Stiffener to Sidewall Detail Ref # Description 3/8" Bin Bolt with a Steel Backed Neoprene Washer 3/8" Flange Nut Laminated Stiffener PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 65: Universal Stiffener Starting Location 2.66" Reverse Corrugation Outside Stiffener Only

    3/8" x 1-1/2" hex flanged head bolts. Flanged nuts are used on the nut side of all stiffened joint connections. (See Figure 10L.) Figure 10L Ref # Description Odd Ring Bins 2 Ring Offset Stiffener (SS-7065 or SS-6982) 1 Ring Offset Stiffener (SS-7064) Even Ring Bins Horizontal Seam PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 66: Wind Ring Requirements

    (Refer to hardware requirements chapter on Page 46.) To determine the location of the wind rings or if additional wind rings will be needed for sidedraw systems, see wind ring requirements for sidedraw systems. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 67 (See Figure 10O on Page 68.) 8. Install the remaining flange bolts (F) and hex nuts (G) and tighten all hardware to the recommended torque specifications. See bolt torque specifications on Page PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 68 Flange Bolt 3/8"-16 x 1" JS Grade 8 or Grade 8.2 SS-7248 C-Clamp S-9426 Flange Nut 3/8"-16 JS CTS-1006 Wind Ring Coupling Collar Field Drilled Hole Location NOTE: (-XX) denotes the bin diameter. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 69: Stiffener Shim Plate Detail (Use When Necessary)

    5/8" x 2-3/4" bolts (two (2) per stiffener). Place a washer on the top side of the stiffener base plate. Figure 10P Ref # Part # Description CHT-1160 Shim Plate HT-635 Square Washer for 3/4" Anchor Bolt Column Weldment Base Stiffener Weldment PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 70: Chapter 11 Flashing Instructions (Optional)

    S-7483 5/16" x 1-1/4" Bin Bolt S-7483 5/16" x 1-1/4" Bin Bolt Sidewall Sheet Sidewall Sheet NOTE: Only difference between normal hardware configuration and vertical seam hardware configuration is washer. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 71 Attach flashing here to drill holes. Attach flashing to span vertical seam at both left and right hand holes. Drill flashing holes from outside of bin through vertical seam holes. Drill holes through flashing. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 72: Chapter 12 Doors

    ** 3/8" Washers (Use as Needed) 3/8" x 1" Bolt Assembled Side Detail 5/16" x 1" Bolt ** The quantity of 3/8" washers needed may vary depending on the sidewall gauges. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 73: Chapter 13 Aeration

    Step 9: Touch up any welded areas with a rust inhibitive type paint. NOTE: When two (2) tubes are installed, second tube is to be installed 180° from first tube. PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 74 Reinforcement plate (24" x 36") bolt and full weld to hopper. (Field drill and replace all seam bolts.) Perforated End Cap/Heavy Duty “X” Brace Hold-Down (Typical) Corrugated, Perforated Tube (18" Diameter Standard) Bin Hopper PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 75 Figure 13C Typical Profile Ref # Description Torpedo Head Hold-Down Saddle ‘Tee’ Perforated End Cap/Heavy Duty “X” Brace 18" Angle ring (F-895) not included in package (bolt or weld to saddle ‘tee’). PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 76 Screw or Weld to Tube (Screws: #14 x 1" Self-Drilling Tek Screws - Not Provided) Weld to Hopper of Bolt with 9/16" Bolts (Field Drill and Replace All Seam Bolts) PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 77: Chapter 14 Ladders

    32" Typ. Support Column Support Channel (CHT-1594) Ladder Bracket (CHT-1233) Ladder Standoff Bracket (LDR-4314) Field Drill 3/8" Hole or Weld to Column 5/16" x 1-1/4" Hardware 5/16" x 1" Hardware PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 78 14. Ladders Ladder Support Detail (Continued) Tank Diameter Hopper Slope # of Support Channels Hopper Ladder Brackets PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 79: Chapter 15 Hoisting

    Use of temporary bracing across the peak collar may be needed to guide the cable. This should be made easily removable. Recommended Minimum Recommended Number Number of Lift Brackets of Horizontal Brackets Diameter # of Brackets Diameter # of Braces PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 80 15. Hoisting Hoist Instructions (Continued) Figure 15A Ref # Description Stiffener Lift Bracket Every Other Stiffener Figure 15B PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 81 3" x 3" x 3/8" Angle Iron Welded to Hub (Four (4) Places) Sidewall Support Angle Sidewall Sheet Sidewall Stiffener Lifting Bracket 3" x 3" x 3/8" Angle Extra Nut or Sidewall Spacer 3/8" Grade 8 Bolts PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...
  • Page 82 After lifting the tank, clean all dirt and debris from the base of the tank. Figure 15D Tank on Support Columns Ref # Description Sidewall Base Stiffener Sidewall Compression Angle Ring Support Column Weldment PNEG-1070-JS JS500 15', 18', 21', 24', 27' and 30' CHT’s...

  • Page 83: Chapter 16 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 84 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2014 by GSI Group Printed in the USA CN-310240...

Table of Contents