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GSi PNEG-1162CEX Owner's Manual

Ce compliant gsi grain stir-ator
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CE Compliant GSI Grain Stir-Ator
Owner's Manual
PNEG-1162CEX
Version: 5.0
Date: 10-13-20
PNEG-1162CEX

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Summary of Contents for GSi PNEG-1162CEX

  • Page 1 CE Compliant GSI Grain Stir-Ator Owner’s Manual PNEG-1162CEX Version: 5.0 Date: 10-13-20 PNEG-1162CEX...
  • Page 2 The equipment above must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of all relevant Directives or until these components have been assembled in the manner recommended in the manufacturer’s instructions PNEG-1162CEX. Signed:...

  • Page 3: Table Of Contents

    Frame End Inboard Weldment Assembly ................... 54 Frame Rail Bundle Assembly ......................55 Drive Arm Assembly ..........................56 CE Stir-Ator Triple Auger Trolley Assembly ..................57 Suspension Bar Assembly ........................58 Chapter 8 Warranty .............................. 59 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 4: Chapter 1 Safety

    Personnel operating or working around equipment must read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. ST-0001-4 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 5: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005-2 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 6: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 7 Lock-out power before resetting motor overloads. • Do not repetitively stop and start the drive in order to free a plugged condition. Jogging the drive in this manner can damage the equipment and drive components. ST-0009-3 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 8 Do not climb Stir-Ator down augers to make adjustments or repairs. Slipping can cause falling, bodily injury or both. • If an unusual amount of service work needs to be performed, consider lowering the unit onto sawhorses. ST-0010-2 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 9 ST-0047-1 Sharp Edge Hazard • This product has sharp edges, which can cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-2 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 10: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 11: Maintenance

    9. If attending to stuck augers, NEVER attempt to release the auger without isolating the Stir-Ator first. 10. Before restarting the Stir-Ator, ensure that there is no one remaining in the bin and that the bin access door is locked/closed. 11. Remember to replace all guards before restarting. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 12: Stir-Ator Electrical Safety

    12. It is also recommended that the electrical supply is protected by earth leakage protection, such as residual current device (RCD) or residual current circuit breaker (RCCB), to provide additional automatic disconnection from the power in the event of a fault. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 13: Operation

    7. Operating the Stir-Ator during bin unloading can be beneficial to the unloading process as well as prevent auger damage. 8. DO NOT OVER FILL THE GRAIN BIN. BURYING THE STIRRER WILL DAMAGE BIN AND WILL VOID THE WARRANTY. 9. DO NOT OPERATE STIR-ATOR IN AN EMPTY BIN. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 14: Chapter 2 Safety Decals

    Otomatik Makina Máquinas automáticas Aparate Automaattinen Machinery GSI Group 217-226-4421 DC-2164 Both sides of bottom motor mounting rail in trolley and both DC-2420 Decal, Warning sides of optional offset. DC-2420 GSI Group 217-226-4421 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 15 Centre Yoke Rating Plate Ambient temperature -20°C - +40°C Assembly Date 16 September 2020 Track 0.13 kW Augers 3 x 1.5 kW 400 V (AC) 8.7 FLA II3D; Ex h IIIB T125°C Dc 50 Hz PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 16: Chapter 3 Bin Loading

    136 Kg per Auger NOTE: Stir-Ators are available up to a maximum of 8-ring bin height. However for 8-ring bin height, the maximum density allowed is 800 kg/m with moisture level not exceeding 18%. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 17: Chapter 4 Installation

    4. Installation GSI RECOMMENDS THAT YOU REFER TO THE GRAIN BIN INSTALLATION/USAGE MANUAL, BEFORE INSTALLING THE STIR-ATOR, TO CHECK FOR ANY ADDITIONAL REQUIREMENTS FOR THE BIN TO CARRY THE STIRRING AUGER SYSTEM. On a new bin installation, we recommend the stirrers be installed as the bin is assembled, allowing much of the work to be carried out at ground level.

  • Page 18: Suspension Chain Installation

    (See Figure 4E on Page 19.) 2. Lock the hooks in position using the holes provided. 3. Note, if a safety switch (D) and line is to be installed (NOT SUPPLIED), recommended locations are as shown below. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 19 4. Installation Figure 4E Suspension Bar and Chain Locations Ref # Description Single/Double Auger Bar Triple Auger Bar Shut Off Chain Safety Switch Figure 4F Typical Safety Switch Installation Ref # Description Support Bar PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 20: Stirrer Assembly

    2. Fit the outboard frame end (B) using six (6) flange bolts, nuts and lock washers. Ensure the bolt heads are inside the rails. Ensure the marking 1-1/2" is uppermost when fitting the frame end (B). (See Figure 4H.) Figure 4H Fit Outboard Frame Ends Ref # Description Outboard Frame End PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 21 This is done by removing the cotter pin and pulling the rod out and reinserting it in the bottom holes. Refer to Figure 4J below and Figure 4K on Page 22. Figure 4J Auger Trolley Ref # Description Hold-Down Rod Holes PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 22 (one below, one above the trolley) provided. (See Figure 4M on Page 23.) Towards bin wall Figure 4L Mount Trolley on Frame Rails Ref # Description Auger Trolley Drive Arm Auger Trolley Drive Post PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 23 7. Now bolt the inboard (I) (bin center) frame end onto the rails (A), using the flange bolts (D) provided. (See Figure 4N.) Figure 4N Fit Inboard (Bin Center) Frame End Ref # Description Rails Flange Bolts Inboard Frame End PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 24 9. The yoke assembly (J) is attached to the frame rails by placing the pivot tube into the center frame support. Secure by placing a cotter pin through the tube. (See Figure 4P below and Figure 4Q on Page 25.) Figure 4P Center Yoke Assembly Ref # Description Yoke Assembly PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 25 (O) and hex nuts (P). Bolt heads must be inside the rails to prevent interference with the trolley. (See Figure 4R below and Figure 4S on Page 26.) Figure 4R End Yoke Ref # Description Rail End Yoke PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 26 3/8" Lock Washers Hex Nuts 11. Attach the end yoke (M) to the main tube (Q) as shown in Figure Figure 4T Fit End Yoke to Tube Ref # Description End Yoke Main Tube PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 27 (U) as shown in Figure 4U and Figure Figure 4U Slip Ring Unit Figure 4V Fit Slip Ring Unit Ref # Description Ref # Description Slip Ring Unit 1/2" x 3" Bolt Lock Nut Roll Pin PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 28 14. Attach the slip ring (R) top shaft support bracket (W), as shown in Figure Figure 4X Fix Top Shaft Bracket Ref # Description Slip ring Bracket 1/2" Grade 8 bolt, lock nut and washer PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 29 4Z. Use two (2) 1/4" x 5/8" flange whiz lock screws and nuts (AB). Check the plate (AC) is the correct way up, as shown. Figure 4Z Fix Cable Support Arm Ref # Description Support Arm Bolt and Nut (2) Mount Plate PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 30 The unit is now ready for initial wiring. It is important that this is done before attaching the drive arm to the drive wire so that the cable lengths can be checked to ensure the trolley can move freely. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 31: Trolley Drive Assembly

    2. Connect trolley drive arm to cable connector using one 1/2" SAE flat washer and 5/32" x 1" cotter pin. (See Figure 4AD.) BE SURE CABLE CONNECTOR IS AS SHOWN IN PHOTO. If assembled incorrectly, connector will not go around cable pulleys. Figure 4AE Correct Connector Alignment Figure 4AD Drive Wire Attachment PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 32: Center Suspension Assembly

    2. Slide the attachment link (B) over the suspension bar (A) and fix it to the upper shaft bracket on the slip ring, using a grade 8, 1/2" x 2" bolt, lock nut and washer. (See Figure 4AG.) Figure 4AG Attach Suspension Bar Ref # Description Double Auger Suspension Bar Attachment Link PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 33: Lifting Stirrer Into Position

    Bin Diameter Height Difference between Center and Side Up to 18' (5.5 m) 25 mm Up to 27' (8.2 m) 40 mm Up to 36' (11.0 m) 55 mm Over 36' (11.0 m) 70 mm PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 34: Connection To Power Supply

    Once the auger is installed into a grain bin, the bin becomes a hazardous environment. No-one must ever be in the bin when the auger is operating. GSI recommends the installation of safety switches on the personnel door so that whenever the door is opened all equipment stops automatically and cannot be restarted without the door first being closed and the operator restarting at the main control panel.
  • Page 35 8. Drill a 8 mm diameter hole about 8 mm deep into the auger shaft, 38 mm from the top. (See Figure 4AJ.) Figure 4AJ Auger Shaft Drilling Ref # Description Clamp Spring Pin 8 mm Hole PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 36 Place Caution Decals 1. Place the warning and caution decals provided as shown on Pages 14 and PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 37: Chapter 5 Electrical Installation

    Failure to do so will result in premature motor failure. Refer to the control diagrams on Pages 39-41 for the recommended control wiring. The time should be set for a maximum 30 seconds run time and minimum 2 minutes wait. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 38: Tilt Switch

    Auger 3 L2 400V Auger 3 L3 400V PE (Earth) 400V PE (Earth) 400V Track L1 400V Track L2 400V Track L3 400V TILT1 COM 400V TILT1 N.C. and TILT2 COM 400V TILT2 N.O. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 39: Cex Stir-Ator Control

    5. Electrical Installation CEX Stir-Ator Control Figure 5A CEX Stir-Ator Control Panel PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 40: Wiring For Cex Stir-Ator Control Panel

    5. Electrical Installation Wiring for CEX Stir-Ator Control Panel Figure 5B Wiring Diagram for CEX Stir-Ator Control Panel PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 41: Main Electrical Closet Wiring For Stir-Ator

    5. Electrical Installation Main Electrical Closet Wiring for Stir-Ator Figure 5C Main Electrical Closet Wiring for Stir-Ator PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 42: Running Cables On Stir-Ator

    43-44. Cables must be routed to ensure there is no risk of entanglement with the augers during stirring. Ref # Description 19 Core HO7 Cable Figure 5D Cable Route in Center Yoke Figure 5E PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 43 5. Electrical Installation Figure 5F Ref # Description Beam Box Figure 5G Ref # Description 4 Core H07 Cable Auger Motor Cable Gland PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 44: Commisioning

    2. Rotation checks (This must be done BEFORE auger shafts are fitted.) 3. Set-up tilt switch position. (See Page 45.) 4. Motor current checks (carried out in a full bin). 5. Tilt switch operation check (carried out in full bin). PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 45: Setting Up Tilt Switch Operation

    To prevent damage in transit, the pendulum in the switch is locked with packing. These must be removed before switch commissioning. (See Figure 5K.) Make sure the pendulum can move freely. Figure 5K Tilt Switch Ref # Description Remove Packing Pendulum PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 46 7. Rotate the auger slowly back towards vertical and note that the switch should re-close at approximately 1° before vertical. 8. Rotate the auger back and forth to check adjustment. 9. Replace cover on the tilt switch enclosure. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 47: Chapter 6 Start-Up

    6. Exit the bin; remove wooden planks; and restart the auger. TO HELP PREVENT AUGER COMPACTION, WE RECOMMEND THAT DURING THE STORAGE PERIOD THE AUGERS BE STARTED AND RUN FOR 15 MINUTES EVERY WEEK. THIS WILL KEEP THE AUGERS POLISHED AND HELP PREVENT COMPACTION. PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 48 NOTES PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 49: Chapter 7 Parts List

    4. Frame Rail Bundle Assembly - (See Page 55.) 5. Drive Arm Assembly - (See Page 56.) 6. CE Stir-Ator Triple Auger Trolley Assembly - (See Page 57.) 7. Suspension Bar Assembly - (See Page 58.) PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 50: Metric Stir-Ator Assembly

    7. Parts List Metric Stir-Ator Assembly PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 51 Track Drive Shaft And Key, NMRV K0807080M Key, 08 W x 07 T x 80 L 106B139M Plate, Motovario 40 mm S-FBM08025 Bolt, Flange Head M8 x 25 ZN 8.8 WK605I Standard Woodruff Key, #605, Imperial PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 52: Ce Stir-Ator Yoke Assembly

    7. Parts List CE Stir-Ator Yoke Assembly PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...
  • Page 53 Bolt, HHCS M10 x 40 ZN Class 8.8 106A054M Slip Ring Seal CAP-ST030030M Square Tube Cover - 30 x 30 S-SHCSM06045 Bolt, SHCS M6 x 45, Full Threaded Din 912 S-FNM06 Flange Nut, M6 ZN 8.8 GB/T6177.1 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 54: Frame End Inboard Weldment Assembly

    7. Parts List Frame End Inboard Weldment Assembly Frame End Inboard Weldment Assembly Parts List Ref # Part # Description 106C043M Plate Frame End, Inboard 106C044M Plate Frame End, Inboard 106C045M Tube Frame End, Inboard PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 55: Frame Rail Bundle Assembly

    Frame Rail Bundle Assembly Parts List Ref # Part # Description 106C058-3000M Right Frame Rail 106C059-3000M Left Frame Rail S-BM10040 Bolt, HHCS M10 x 40 ZN Class 8.8 S-FNM10 Flange Nut, M10 ZN 8.8 GB/T6177.1 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 56: Drive Arm Assembly

    Part # Description 106B102-CEXM Drive Arm Post DMC20054M Bushing - Drive Arm - Non-Coated 106B103M Drive Arm S-BHSM12050 DIN9427, Bolt, BHCS M12 x 50 S-SNM12 DIN980, Nut, Stover M12 ZN 106L004 Decal - Drive Arm PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 57: Ce Stir-Ator Triple Auger Trolley Assembly

    Flange Nut, M10 ZN 8.8 GB/T6177.1 106B139M Plate, Motovario 40 mm S-FBM08025 Flange Bolt Head M8 x 25 ZN 8.8 K0807080M Key, 08W x 07T x 80L S-SHCSM06045 Bolt, SHCS M6 x 45, Full Threaded DIN 912 PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 58: Suspension Bar Assembly

    7. Parts List Suspension Bar Assembly Suspension Bar Assembly Parts List Ref # Part # Description 105A0051M Suspension Bar - Tee Section 105A0052-RDM Suspension Bar - Cross Section PNEG-1162CEX CE Compliant GSI Grain Stir-Ator...

  • Page 59: Chapter 8 Warranty

    12 months from the date of shipment (or, if shipped by vessel, 14 months from the date of arrival at the port of discharge). If, in GSI’s sole judgment, a product is found to have a defect in materials and/or workmanship, GSI will, at its own option and expense, repair or replace the product or refund the purchase price.
  • Page 60 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2020 by The GSI Group, LLC Printed in the Europe CN-361517...

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