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GSi PNEG-222 Installation Manual

48' diameter bin cor-lok and cut-lok flooring and grandstand layout
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48' Diameter Bin
Cor-Lok and Cut-Lok Flooring
and Grandstand Layout
Installation Manual
PNEG-222
Version: 3.0
Date: 09-30-15
PNEG-222

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Summary of Contents for GSi PNEG-222

  • Page 1 48' Diameter Bin Cor-Lok and Cut-Lok Flooring and Grandstand Layout Installation Manual PNEG-222 Version: 3.0 Date: 09-30-15 PNEG-222...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 3: Table Of Contents

    Stiffener Flashing Support Instructions for Internal Universal Stiffeners ........... 40 Chapter 16 Air Flow Support Instructions ......................41 Installation of Air Flow Supports ......................41 Chapter 17 Warranty ............................47 PAGE 38 PAGE 39 FOR 20 GAUGE FLOOR SUPPORT REQUIREMENTS. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 5: Chapter 2 Safety

    Sidewall sheets stored on edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving sidewall bundles. ST-0035 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 6: Cautionary Symbols Definitions

    This symbol is used to address practices not related to NOTICE personal injury. This symbol indicates a general hazard. This symbol indicates a prohibited activity. This symbol indicates a mandatory action. ST-0005 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 7: Safety Cautions

    Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. • If you do not understand any part of this manual or need assistance, contact your dealer. ST-0002-1 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 8 Sharp Edge Hazard • This product has sharp edges, which may cause serious injury. • To avoid injury, handle sharp edges with caution and always use proper protective clothing and equipment. ST-0036-1 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 9: Safety Sign-Off Sheet

    Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety instructions. This sign-off sheet is provided for your convenience and personal record keeping. Date Employee Name Supervisor Name ST-0007 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 10: Chapter 3 Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. GSI Group, Inc. 217-226-4421 DC-969 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 11 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A GSI GROUP, INC. 217-226-4421 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 12: Chapter 4 Important Note

    Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury. If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 13: Chapter 5 Recommended Method For Full Floor Installation

    For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube. Figure 4A Ref # Description Placement with Two (2) Fans Placement with One Fan Flooring Planks Auger/Unload Equipment PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 14: Grain Systems Recommended Method For Full Floor Installation

    4. Recommended Method for Full Floor Installation Grain Systems Recommended Method for Full Floor Installation Using the GSI recommended method for full floor installation should save construction time and eliminate the problem of improper installation which could invalidate your warranty. Note the following dimensions as shown in Figure 4B.
  • Page 15 Pages 27-37 or stated in the charts on Pages 38-39. Attach the flashing to flooring and bin wall to hold plank in place. (See Page 21 for flashing installation.) PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 16 Continue until floor is complete. Figure 4D Oversplice Bolt Pattern for Small Grain Floors Ref # Description Floor Oversplice Plate Floor Planks Self-Drilling Screws Splice Seam NOTE: Dashed lines indicate items under the oversplice. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 17: Undersplice Specifications

    (A) and the screw pattern used to secure them. Figure 4E Specifications for installing the Undersplice to Floor Planks Ref # Part # Description PCL-7049 Undersplice Plate S-280 Self-Tapping Screws Denotes Split Plank Cut-Lok/Cor-Lok Floor Planks PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 18 3. Repeat for all plank locations requiring a splice. NOTE: Small grain perforated floors include an oversplice that is installed at the same time as the undersplices. Plank A Plank B Figure 4F PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 19: Installing The Undersplices And Oversplice For Small Grain Floor Planks

    Figure 4G Ref # Descritpion Ref # Descritpion Floor Oversplice (CLF-1763SG) Floor Planks Undersplice (PCL-7049) Splice Seam Self-Tapping Screw NOTE: Dashed lines indicate items under the oversplice. Side View Isometric View PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 20: Chapter 6 Grandstand Identification

    5. Grandstand Identification 20 Gauge Grandstand Identification 20 Gauge Plenum Clearance Grandstand Color Code 11-7/8" Blue 14-3/8" White 17-3/16" Yellow Figure 5A PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 21: Chapter 7 Flashing Installation

    (See Figure 6A.) This will prevent the rotating/slipping outer wheel of the sweep from catching on the flashing edges. (All GSI power sweeps and carry-in sweeps manufactured after April 2002 run clockwise.) After floor is in place, place 1-1/4" bolts through pre-punched holes in sidewall. Bolt heads should be on outside of bin.

  • Page 22: Chapter 8 Grandstand Layout At Center Well For Recirculating System

    7. Grandstand Layout at Center Well for Recirculating System Figure 7A Ref # Description See appropriate layout for spacing. Approximate location for additional supports around center well. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 23: Chapter 9 Well Installation Cut Detail

    Additional Grandstands Add entire cut pieces back in here with additional grandstands per plank as shown. Cut these pieces for well installation. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 24: Chapter 10 48' Cor-Lok/Cut-Lok Plank Order

    9. 48' Cor-Lok/Cut-Lok Plank Order Figure 9A PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 25: Chapter 11 Plank Lengths

    24'-4" 292'' 22'-4" 268'' 24'-5" 293'' 22'-5" 269'' 24' - 5-1/2" 293-1/2'' 22' - 5-1/2" 269-1/2'' 24'-6" 294'' 22'-6" 270'' 24'-7" 295'' 22'-7" 271'' 24'-7" 295'' 22'-7" 271'' 24'-7" 295'' 22'-7" 271'' PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 26: Optional 48' 3' Offset Splice Plank Length

    26'-3" 315" 20'-3" 243" 26'-4" 316" 20'-4" 244" 26'-5" 317" 20'-5" 245" 26'-6" 318" 20'-6" 246" 26'-6" 318" 20'-6" 246" 26'-7" 319" 20'-7" 247" 26'-7" 319" 20'-7" 247" 26'-7" 319" 20'-7" 247" PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 27: Chapter 12 48' Grandstand Layout For Recirculating System

    11. 48' Grandstand Layout for Recirculating System 48' 20 Gauge Grandstand Layout for Recirculating System Cut-Lok or 18 Gauge Cor-Lok Floors 2.66" Corrugated Bins 8 Rings Maximum and 4.00" Corrugated Bins 6 Rings Maximum Figure 11A PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 28: Chapter 13 48' Grandstand Layouts, 33' Maximum Wall Height

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66'' Corrugated Bins 5 Rings and 4.00" Corrugated Bins 4 Rings Figure 12A PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 29: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings Figure 12B PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 30: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings And 4.00" Corrugated Bins 5 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings and 4.00" Corrugated Bins 5 Rings Figure 12C PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 31: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 8 Rings And 4.00" Corrugated Bins 6 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 8 Rings and 4.00" Corrugated Bins 6 Rings Figure 12D PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 32: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9 Rings Figure 12E PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 33: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 4.00" Corrugated Bins 7 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 4.00" Corrugated Bins 7 Rings Figure 12F PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 34: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 10 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 10 Rings Figure 12G PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 35: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 11 Rings And 4.00" Corrugated Bins 8 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 11 Rings and 4.00" Corrugated Bins 8 Rings Figure 12H PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 36: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings Figure 12I PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 37: 48' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 4.00" Corrugated Bins 9 Rings

    12. 48' Grandstand Layouts, 33' Maximum Wall Height 48' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 4.00" Corrugated Bins 9 Rings Figure 12J PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 38: Chapter 14 20 Gauge Floor Support Requirements

    How to read the chart: For example, a 12' diameter bin with 7 rings would have spacing of 54/27 (the top numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom number). PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 39: 20 Gauge Grandstand Chart - 4.00" Corrugation

    How to read the chart: For example, a 12' diameter bin with 5 rings would have spacing of 54/27 (the top numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom number). PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 40: Chapter 15 Flashing Support At Stiffeners

    4. Paint all welds with good quality zinc rich paint. 5. Stiffener flashing supports (SS-6984) (A) must be ordered separately from the standard floor and flashing. Figure 14A Ref # Description Stiffener Flashing Support (SS-6984) Sidewall Stiffener Top of Floor PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 41: Chapter 16 Air Flow Support Instructions

    Double supports are used at the sump and along the sides of the discharge auger for spacing of 16" or less and for recirculating bin equipment. c. Full supports may have to be overlapped or angled to provide support at walls and to maintain spacing and flashing requirements. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 42 15. Air Flow Support Instructions The following Figure 15A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps. 24"-30" Spacing 16"-24" Spacing Under 16" spacing Figure 15A PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 43 5. Contact a representative for air flow supports required for larger bins and deeper grain depths. 6. * Increase the number of supports by 5% when used with 6-3/4" wide mfs floor planks. PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 44 15. Air Flow Support Instructions Example showing 30" spacing Example showing 24" spacing with supports doubled (12" spacing) in the center for recirculating equipment. Figure 15B PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 45 Grain 49' 6" 55' 8" 61' 10" Depth at Spacing Bin Wall (in.) Full Double Single Full Double Single Full Double Single (ft.) 24" 20" 20" 20" 16" 13" 12" 10" 1050 PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...
  • Page 46 Double Single Full Double Single 30" * 286 26" * 286 24" ** 344 20" 16" 13" 12" 10" 24" and 12" (for Grain Flow) * Use 24" Spacing ** Use 20" Spacing PNEG-222 48' Diameter Bin Cor-Lok and Cut-Lok Flooring...

  • Page 47: Chapter 17 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 48 Authorities having jurisdiction should be consulted before installations are made. 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com GSI is a worldwide brand of AGCO Corporation. Copyright © 2015 by The GSI Group, LLC Printed in the USA CN-319827...

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