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dosatron D25F Troubleshooting Manual
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- Troubleshooting
video.
Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron.
D25F Troubleshooting - Part 1
This D25F Troubleshooting will cover: The Medicator is not drawing the concentrate,
but is
clicking.
800-523-8499
www.dosatronusa.com
NOTE: To service your D25F Medicator you will need a strap
wrench (Part #TOOL01) and a small tip Phillips head screwdriver.
Step 1: If your Medicator is clicking, but not drawing concentrate,
it could be as simple as the strainer is plugged with debris. Take
a look at the strainer. If it is clogged, clean it out and re-test your
Dosatron.
Step 2: If there is still no suction, turn the water on. If the
Medicator is clicking, unscrew and remove the suction hose nut.
Step 3: Then, remove the hose.
Page 1

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Questions and answers

Thomas J Chirdon
April 17, 2025

As water flow is decreased clicking slows at a point clicking stops completely, flow still higher than minimum flow rating

1 comments:
Mr. Anderson
May 9, 2025

If the Dosatron D25F stops clicking completely even when the water flow is above the minimum flow rating, possible causes include:

1. The piston inside the motor is stuck or damaged.
2. Internal seals or components are worn or blocked.
3. There is an obstruction in the water path preventing movement.
4. The unit may need cleaning or maintenance.

These issues can prevent the internal mechanism from cycling, which stops the clicking sound.

This answer is automatically generated

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Summary of Contents for dosatron D25F

  • Page 1 D25F - Troubleshooting www.dosatronusa.com video. Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 1 This D25F Troubleshooting will cover: The Medicator is not drawing the concentrate, but is clicking.
  • Page 2 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 1 Step 4: Check to see if you feel suction on your finger. Step 5: If you feel suction, just cut a half inch off the top of the hose and reattach.
  • Page 3 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 1 Step 7: Using a strap wrench (Part #: TOOL01), loosen the lid. Step 8: Unscrew to remove. Step 9: Grasp the white valve support and pull the piston straight out of the body.
  • Page 4 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 1 Step 10: Take a close look at the plunger seal for nicks, scratches, or wear. If you see damage or don’t remember the last time you changed the seal, just replace it now.
  • Page 5 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 1 D25F Troubleshooting - Part 1 Step 13: Carefully, insert the piston into the body. Step 14: Replace the lid, hand tight. Your Medicator should now be drawing the concentrate.
  • Page 6 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 2 This D25F Troubleshooting will cover: The Medicator is pushing water down into your stock solution tank, but is clicking.
  • Page 7 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 2 Step 4: Remove the check valve seal (Part #: J051). Step 5: Then carefully pry the check valve assembly down and out of the stem.
  • Page 8 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 2 Step 7: To reassemble, press the new check valve assembly into the stem as far as it will go.
  • Page 9 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 2 Step 10: Thread the suction hose nut onto the hose. Step 11: Slide it onto the barb. Step 12: Hand tighten the nut. This should stop the water from dripping back into the stock tank.
  • Page 10 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 This D25F Troubleshooting will cover: The Medicator is not clicking. Step 1: If the Medicator isn’t clicking, unscrew and remove the lid.
  • Page 11 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 Step 4: Press the pushrod down. Step 5: Check the two actuator springs (Part #: M238) on the bottom.
  • Page 12 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 Step 7: To replace the piston shell, use a small tip Phillips screwdriver and remove the valve support screw and plastic retainer.
  • Page 13 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 Step 10: Next, remove the four screws in the center of the piston shell to release the actuator assembly.
  • Page 14 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 Step 13: Then, position the actuator assembly in the shell as shown and hold firmly. Step 14: Now re-install the four screws and hand tighten them in a star pattern.
  • Page 15 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 Step 16: If there is no movement, reinstall the valve support by sliding it onto the inlet valve.
  • Page 16 800-523-8499 www.dosatronusa.com Proper protection, such as gloves, eye wear, and aprons, are recommended when disassembling a Dosatron. D25F Troubleshooting - Part 3 Step 19: Insert the piston back into the blue body. Step 20: Hand tighten the lid. Your Medicator should now be clicking and drawing concentrate.

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