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Glunz & Jensen MultiLine 950 Manual

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MultiLine 950/1250/1550
MultiLine 37/49/61
This manual is for Service Technicians only and the directions given
must not be followed by unauthorized personnel. Always read the Safety
Instruction Manual part No 21741 before starting up the equipment and
keep it with the machine for reference at all times.
Edition D - February 2000
This manual has part No 11744-B

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  • Page 1 MultiLine 950/1250/1550 MultiLine 37/49/61 This manual is for Service Technicians only and the directions given must not be followed by unauthorized personnel. Always read the Safety Instruction Manual part No 21741 before starting up the equipment and keep it with the machine for reference at all times.

  • Page 2: General Information

    Copyright © 1997 by Glunz & Jensen A/S This manual is valid for: MultiLine 950 film processors from serial nos 9385-0075 and 9395-0036 MultiLine 1250 film processors from serial nos 9386-0118 and 9396-0044 MultiLine 1550 film processors from serial no 9387-0020 and 9397-0005...
  • Page 3 FILM PROCESSOR 950/1250/1550 37/49/61 IMPORTANT! It is the responsibility of the owner and operator/s of this machine, that the installation is made in accordance with local regulations, and by engineers authorized to carry out plumbing and electrical installations. The manufacturer cannot be held responsible for any damage caused by incorrect installation of this machine.

  • Page 4: Warnings, Cautions And Notes

    950/1250/1550 FILM PROCESSOR 37/49/61 WARNINGS, CAUTIONS AND NOTES! Throughout the manual warnings, cautions, and notes are written in italics on a grey background like the example below: CAUTION! Fuses should only be changed by authorized personnel. Explanation: NOTE! The operator should observe and/or act according to the information in order to obtain the best possible function of the equipment.

  • Page 5: Table Of Contents

    FILM PROCESSOR 950/1250/1550 37/49/61 TABLE OF CONTENTS ........PAGE GENERAL INFORMATION APPROVALS .
  • Page 6 950/1250/1550 FILM PROCESSOR 37/49/61 TABLE OF CONTENTS ........PAGE FUNCTIONAL DESCRIPTION GENERAL .
  • Page 7 FILM PROCESSOR 950/1250/1550 37/49/61 TABLE OF CONTENTS ........PAGE THE CONTROL BOX GENERAL .
  • Page 8 950/1250/1550 FILM PROCESSOR 37/49/61 TABLE OF CONTENTS ........PAGE SPAREPARTS PARTS DELIVERED .

  • Page 9: Technical Specifications

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 1 TECHNICAL SPECIFICATIONS TRANSPORT SPEED NOTE! Some film processors may have other 29 - 116 cm/min. (11.4 - 45.7 in/min.) technical specifications than described in the following. See APPENDIX B for further information. DRY-TO-DRY TIME 70 - 279 sec.
  • Page 10 950/1250/1550 FILM PROCESSOR 37/49/61 TANK CAPACITIES POWER SUPPLY Model 950: 21.0 l (5.5 US gal.) • 230V AC, single phase + PE, 50-60 Hz 22.0 l (5.8 US gal.) 28 A, or Wash 18.0 l (4.8 US gal.) • 230V AC, 3 phases + PE, 50-60 Hz, 3 x 17 A, or Model 1250: 27.0 l...
  • Page 11 FILM PROCESSOR 950/1250/1550 37/49/61 Model 1550: DIMENSIONS (See Fig. 1/1) Width (W): 200 cm (78.7") Model 950: Depth (D): 125 cm (49.2") Width (W): 140 cm (55.1") Depth (D2): 26 cm (10.2") Depth (D): 125 cm (49.2") Height (H1): 113-115 cm (44.5-45.3") Depth (D2): 26 cm...
  • Page 12 950/1250/1550 FILM PROCESSOR 37/49/61 0008...

  • Page 13: Installation

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 2 INSTALLATION PREPARATIONS BEFORE NOTE! Copper or brass should not be used in INSTALLATION the drainage system as fixer containing silver might attack it. Therefore plastic or rubber is To avoid waste of your production time as well as recommended.

  • Page 14: Unpacking

    950/1250/1550 FILM PROCESSOR 37/49/61 UNPACKING INSTALLATION OF ROLLERS AND GUIDES Carefully unpack the machine and check that all The rollers and guides are delivered in boxes parts are present and in good condition. The parts packed seperately for each section (DEV, FIX and included in the delivery are listed on page 8/1.
  • Page 15 FILM PROCESSOR 950/1250/1550 37/49/61 50 MM ROLLER INSTALLATION SEQUENCE (SECURE WITH CLAMP) DEVELOPER SECTION INSERT GEAR Z70 SPRAY TUBE NOTE! Some film processors may have special 10. GUIDE 11. HEAVY ROLLER configuration in the developer section. See 12. GUIDE APPENDIX B for further information. 13.
  • Page 16 950/1250/1550 FILM PROCESSOR 37/49/61 HEAVY ROLLER INSTALLATION SEQUENCE GUIDE FIXER SECTION 10. GUIDE 11. HEAVY ROLLER NOTE! Some film processors may have special 12. GUIDE configuration in the fixer section. See 13. SPRAY TUBE 14. 50 MM ROLLER APPENDIX B for further information. 15.
  • Page 17 FILM PROCESSOR 950/1250/1550 37/49/61 HEAVY ROLLER INSTALLATION SEQUENCE 10. GUIDE WASH SECTION 11. GUIDE 12. HEAVY ROLLER REMOVE GEAR Z70 13. INSERT GEAR Z24 REMOVE GEAR Z24 14. GUIDE LIGHT ROLLER 15. 50 MM ROLLER BOTTOM GUIDE 16. RUBBER ROLLER LIGHT ROLLER 17.

  • Page 18: Through-The-Wall" Installation

    950/1250/1550 FILM PROCESSOR 37/49/61 When the machine has been placed in position, the “THROUGH-THE-WALL” hole in the wall should be reduced to the exact size INSTALLATION of the machine by means of a light-tight material (See Fig. 2/2). (thickness 7 - 7.5 mm). If the processor has to be installed in a For this purpose a special “TWO-ROOM KIT”...

  • Page 19: Water Connection

    FILM PROCESSOR 950/1250/1550 37/49/61 WATER CONNECTION The water supply connection is made by means of the plastic hose and the fitting (WRG) delivered with the machine. WATER As shown in Fig. 2/3 the hose must be connected between the water tap and the water inlet solenoid GASKET valve located at the left underneath the wash NIPPLE...

  • Page 20: Drain Connections

    950/1250/1550 FILM PROCESSOR 37/49/61 DRAIN CONNECTIONS REPLENISHMENT HOSES Drain connections should be made underneath the The replenishment hoses are located underneath machine (see Fig. 2/4). The drains from the baths the machine as well. are at the righthand side. Drain hoses are delivered with the machine.

  • Page 21: Exhaust Installation For Chemical Vapours

    FILM PROCESSOR 950/1250/1550 37/49/61 NOTE! When connecting the processor to an EXHAUST INSTALLATION external exhaust system, an adjusting valve FOR CHEMICAL VAPOURS should be fitted between the processor and the The processor is equipped with a scavenger fan to exhaust system to adjust the exhaust rate to remove chemical vapours from the processor and approx.

  • Page 22: Electrical Installation

    950/1250/1550 FILM PROCESSOR 37/49/61 ELECTRICAL INSTALLATION MODIFICATION FOR TRANSFORMER TECHNICIANS ONLY MAIN POWER OUTLET If the machine is installed in countries where the TECHNICIANS ONLY voltage is above 230V the following modification If not already there, a main power outlet should be has to be made for transformer M1: installed next to the machine.
  • Page 23 FILM PROCESSOR 950/1250/1550 37/49/61 MAIN POWER CONNECTION, US-MODELS GCB: The processors for USA are shipped wired for single phase 208/220 volt operation and can be easily converted to a three phase power configuration. All plugs and receptacles for this single phase connection should be the standard National Electrical Manufacturers Association (NEMA) GCB:...

  • Page 24: Timer

    950/1250/1550 FILM PROCESSOR 37/49/61 TIMER TIMER RELAY If you wish to connect the processor to an external (NORMALLY OPEN) timer it is possible to do so by means of the special cable delivered with the installation kit (see chapter The purpose of the timer is to start up the processor e.g.

  • Page 25: Functional Description

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 3 FUNCTIONAL DESCRIPTION GENERAL The processor can also be equipped with a daylight slot (E) and a rewash slot (H) which make it The processor contains 4 major sections (see fig. possible to use the processor outside the darkroom 3/1): Developer (F), fixer (G), wash (J), and dryer when installed as a “Through-the-wall”...

  • Page 26: Developer/Fixer Sections

    950/1250/1550 FILM PROCESSOR 37/49/61 DEVELOPER/FIXER SECTIONS WASH SECTION The developer (DEV) section (F) develops the latent The wash section (J) washes off residual chemicals from the film material. image created during exposure and the fixer (FIX) The wash section is connected to an external water section (G) stops the developing process and dissolves unexposed silver halide.

  • Page 27: Replenishment System

    FILM PROCESSOR 950/1250/1550 37/49/61 REPLENISHMENT SYSTEM TRANSPORT SYSTEM Two oscillating pumps (R) connected to two The transport system consists of a main drive-motor connected to a worm gear drive external replenishment containers (V) automatically system. The drive system turns the rollers in each add developer and fixer to the tanks to compensate section and the film guides and crossovers directs for chemicals used during actual film processing.
  • Page 28 950/1250/1550 FILM PROCESSOR 37/49/61 T 3546 0008...

  • Page 29: Main Components

    FILM PROCESSOR 950/1250/1550 37/49/61 MAIN COMPONENTS (See illustration opposite) DAYLIGHT CASSETTE ELECTRONICS DRAWER (1) The electronics drawer holds the main control electronics and the fuses for all functions (see description later in this chapter). The drawer is fitted with a cover inside to protect the electronics. MAIN SWITCH (2) SHELF Switches the power to the machine ON/OFF.
  • Page 30 950/1250/1550 FILM PROCESSOR 37/49/61 T 3546 0008...
  • Page 31 FILM PROCESSOR 950/1250/1550 37/49/61 ROLL FILM TRAY (8) This tray is very useful when processing roll film material. Simply place the roll in the tray and enter the film into the processor. OPEN See description in chapter 4 - “PROCESSING FROM THE ROLL FILM TRAY”.
  • Page 32 950/1250/1550 FILM PROCESSOR 37/49/61 T 3546 0008...
  • Page 33 FILM PROCESSOR 950/1250/1550 37/49/61 FIXER SECTION (14) DAYLIGHT AND REWASH LAMPS (18) See description in “FIXER SECTION” earlier in this The daylight and rewash lamps are not included chapter. with the standard processor. The fixer section roller configuration is described in The lamps are lit when daylight or rewash slots are chapter 6 - “CLEANING AND MAINTENANCE”.
  • Page 34 950/1250/1550 FILM PROCESSOR 37/49/61 T 2503 3.10 0015...

  • Page 35: Electronic Control

    FILM PROCESSOR 950/1250/1550 37/49/61 ELECTRONIC CONTROL FUSES All fuses (4) for the heaters, pumps and motors etc. MAINBOARD PCB GCB are placed on the PCB GCB through the drawer The processor is electronically controlled by the cover. The fuses F101 through F106 are placed on Mainboard PCB GCB placed in the electronics a PCB at the bottom of the box.
  • Page 36 950/1250/1550 FILM PROCESSOR 37/49/61 START Main switch ON-button/ Timer on PROCESS Continuous (PAR 07 = 01) OFF-button/ Timer off ON-button/ Timer on OFF-button/ Timer off Input sensor Daylight switch Rewash switch PROCESS STAND-BY Automatic (PAR 07 = 00) Timeout T 2212 3.12 0008...

  • Page 37: Operating Modes

    FILM PROCESSOR 950/1250/1550 37/49/61 OPERATING MODES “PROCES” MODE Processing is made in one of two modes: The processor can be in one of 3 modes Automatic or Continuous. (see illustration opposite): “OFF” mode, “STAND-BY” mode and “PROCES” The processor is running in Automatic mode mode.
  • Page 38 950/1250/1550 FILM PROCESSOR 37/49/61 FIXER UNIT FORWARD FLOW FIXER UNIT RETURN FLOW T 3858 UNIT RETURN FLOW UNIT FORWARD FLOW 3.14 0008...

  • Page 39: Ecology Equipment

    FILM PROCESSOR 950/1250/1550 37/49/61 ECOLOGY EQUIPMENT INSTALLATION The installation of the ecology units to the The processor is prepared for connections to processor is described in the respective manuals. ecology units for the DEV and FIX (see illustration opposite). Ask your local dealer for more information about the ecological units.

  • Page 40: Fuses

    950/1250/1550 FILM PROCESSOR 37/49/61 FUSES The fuses below are located on the Mainboard PCB GCB Fuse Fuse for... Type/Dimension Part No Heater, fixer bath 7A, 6.3 x 32 mm, fast 16379 Heater, developer bath 7A, 6.3 x 32 mm, fast 16379 Blowers, dryer section 1A, 6.3 x 32 mm, fast...
  • Page 41 FILM PROCESSOR 950/1250/1550 37/49/61 The fuses below are located in the electronics box under a transparent lid. The fuses F102 - F104 - F106 are used for USA only (for installations without neutral wire). Fuses: F102, F104 and F106 are only for use at Installations without neutral...
  • Page 42 950/1250/1550 FILM PROCESSOR 37/49/61 3.18 0008...

  • Page 43: Electrical Diagram

    FILM PROCESSOR 950/1250/1550 37/49/61 ELECTRICAL DIAGRAM The electrical diagrams for the processors are behind the appendices. 0008 3.19...
  • Page 44 950/1250/1550 FILM PROCESSOR 37/49/61 3.20 0008...

  • Page 45: Operating Procedures

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 4 OPERATING PROCEDURES On the following pages the different operating procedures as well as the various adjusting procedures are described. 0008...
  • Page 46 950/1250/1550 FILM PROCESSOR 37/49/61 T 3547 0008...

  • Page 47: Initial Start-Up

    FILM PROCESSOR 950/1250/1550 37/49/61 INITIAL START-UP • Turn the MAIN SWITCH (F) on. • Push the ON-button (1). The indicator lamp (8) (See also illustration opposite). for the latest employed program will light up. • Remove top cover, dryer cover and oxidation If the ON-button is pushed immediatly after the lids.
  • Page 48 950/1250/1550 FILM PROCESSOR 37/49/61 T 3547 0008...

  • Page 49: Setting Of The Programs

    FILM PROCESSOR 950/1250/1550 37/49/61 SETTING OF THE PROGRAMS • Push the ON-button (1) and verify that the built-in lamp is lit. The electronics holds 4 programs (1, 2, 3 and 4) in If the ON-button is pushed immediatly after the which you can set 4 different developing speeds machine is turned on by the MAIN SWITCH, it and replenishment rates for different types of...
  • Page 50 950/1250/1550 FILM PROCESSOR 37/49/61 T 3547 0008...

  • Page 51: Processing From The Feed Table

    FILM PROCESSOR 950/1250/1550 37/49/61 PROCESSING FROM PROCESSING FROM THE FEED TABLE THE ROLL FILM TRAY (See illustration opposite). (See illustration opposite). • Select the program suitable for the processing • Select the program suitable for the processing material by means of the PROGRAM material by means of the PROGRAM SELECTION- button (7).
  • Page 52 950/1250/1550 FILM PROCESSOR 37/49/61 T 3547 0008...

  • Page 53: Processing Pts-Cassettes From The Daylight Cassette

    FILM PROCESSOR 950/1250/1550 37/49/61 PROCESSING PTS CASSETTES • Close the cassette cover (9) and do not open FROM THE DAYLIGHT CASSETTE until the WAIT-lamp (6) turns off! • When the WAIT-lamp turns off, the machine is (See illustration opposite and Fig. 4/1 below). ready to process another cassette.
  • Page 54 950/1250/1550 FILM PROCESSOR 37/49/61 T 3547 4.10 0008...

  • Page 55: Processing From The Daylight Slot

    FILM PROCESSOR 950/1250/1550 37/49/61 PROCESSING FROM THE DAYLIGHT SLOT USING THE REWASH SLOT The daylight slot is not part of the standard The rewash slot is not part of the standard delivery. delivery. (See illustration opposite). (See illustration opposite). • Verify that the processor is not busy (DAYLIGHT- •...
  • Page 56 950/1250/1550 FILM PROCESSOR 37/49/61 24-50 T 2187 4.12 0008...

  • Page 57: Making Adjustments

    FILM PROCESSOR 950/1250/1550 37/49/61 ADJUSTMENTS MAKING ADJUSTMENTS (See illustration opposite). NOTE! ADJUSTMENTS SHOULD ONLY BE CARRIED OUT BY AUTHORIZED PERSONNEL • Pull out the electronics drawer until it locks. • Use the red selection buttons (2) (PAR) to choose It is possible to adjust the settings of the speed, the parameter in which you want to change the temperature and replenishment values.
  • Page 58 950/1250/1550 FILM PROCESSOR 37/49/61 T 3547 4.14 0008...

  • Page 59: Shut-Down Procedure

    FILM PROCESSOR 950/1250/1550 37/49/61 SHUT-DOWN PROCEDURE (See illustration opposite). NOTE! If the processor will not be operated for 6 hours or more, the wash tank should be • Push the OFF-button (2). The processor will drained. This prevents growth of algea and switch to “OFF”...
  • Page 60 950/1250/1550 FILM PROCESSOR 37/49/61 4.16 0008...

  • Page 61: The Control Box

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 5 THE CONTROL BOX GENERAL FEATURES The Control Box has the following features: The operation of the processor is handled by the • ON-button (lamp built-in). Control Box (Fig. 5/1). The Control Box is fitted on •...
  • Page 62 950/1250/1550 FILM PROCESSOR 37/49/61 T 2123 0008...

  • Page 63: Functional Description

    FILM PROCESSOR 950/1250/1550 37/49/61 FUNCTIONAL DESCRIPTION LOW LEVEL/REPLENISHMENT LAMP (5) If low level is detected in the DEV or FIX section the lamp flashes. In this case the WAIT-lamp (6) is also ON-BUTTON (1) Starts the machine provided the MAIN-switch is set lit.
  • Page 64 950/1250/1550 FILM PROCESSOR 37/49/61 T 2123 0008...
  • Page 65 FILM PROCESSOR 950/1250/1550 37/49/61 PROGRAM SELECTION BUTTON (7) PROGRAM INDICATOR LAMPS (8) The electronics facilitates programming of 4 See explanation for PROGRAM SELECTION-button different programs with different developing times (7). When the machine is turned on by the and DEV and FIX replenishment rates. The built-in ON-button (1) the lamp for the latest employed lamp is lit when the machine is switched on by the program will be lit.

  • Page 66: Daylight And Rewash Lamps

    950/1250/1550 FILM PROCESSOR 37/49/61 The daylight lamp (D) will turn off, when film has DAYLIGHT AND REWASH LAMPS passed halfway through the fixer section. (See Fig. 5/2). The DAYLIGHT and REWASH lamps are not part of Only the REWASH-lamp is lit: the standard equipment.

  • Page 67: Cleaning And Maintenance

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 6 CLEANING AND MAINTENANCE GENERAL The major clean-up procedure can be performed in 2 to 4 hours depending on the condition of the Performing maintenance on a scheduled basis machine and on the proficiency of the person reduces the possibility of equipment failure and the cleaning it.
  • Page 68 950/1250/1550 FILM PROCESSOR 37/49/61 DIRECTION TRAVEL WASH T 3533 PART NO PART NO MODEL 950/1250/1550 MODEL 950/1250/1550 POS. QTY. POS. QTY. DESCRIPTION DESCRIPTION 33525/33526/33527 33383/33384/33385 PUR, D30 RUBBER, D30 HEAVY, SHORT TAP SHORT TAP 1 pc. 4 pcs. 24597/24598/24599 + 3497/3498/3499 33908/33908/33908 PUR/TEFLON, D30...

  • Page 69: Rollers And Gears

    FILM PROCESSOR 950/1250/1550 37/49/61 ROLLERS AND GEARS GEARS As there are both right-handed and left-handed When rollers and/or gears have been removed from gears it is very important for the correct function of the sections for cleaning or servicing purposes it is the processor that each gear is placed correctly.
  • Page 70 950/1250/1550 FILM PROCESSOR 37/49/61 T 3548 0008...

  • Page 71: Cleaning

    FILM PROCESSOR 950/1250/1550 37/49/61 CLEANING GENERAL WEEKLY CLEANING When using water for cleaning purposes, use warm • Carefully lift the rollers out of the developer tank water 35 - 40°C (95 - 104°F). (4) and rinse them with water. Be sure to rinse off possible crystallization on film guides.
  • Page 72 950/1250/1550 FILM PROCESSOR 37/49/61 T 3548 0008...

  • Page 73: Monthly Cleaning

    FILM PROCESSOR 950/1250/1550 37/49/61 MONTHLY CLEANING CLEANING OF VALVES IN THE REPLENISHMENT PUMPS • Carefully lift the rollers out of the fixer section (3) and rinse it with water. Be sure to rinse off SERVICE TECHNICIANS ONLY possible crystallization on film guides. If a replenishment pump ceases to function •...

  • Page 74: Cleaning Of Circulation Pump

    950/1250/1550 FILM PROCESSOR 37/49/61 CLEANING OF THE CIRCULATION • Dismount the covers (4) and pull out the PUMP impellers (3) and the impeller housings (1). • Clean the inside of the covers, the impellers and SERVICE TECHNICIANS ONLY the impeller housings in warm water. If the circulation pump ceases to function properly •...

  • Page 75: Maintenance

    FILM PROCESSOR 950/1250/1550 37/49/61 MAINTENANCE REPLACING A FUSE REPLACING THE RELAY AUTHORIZED PERSONNEL ONLY SERVICE TECHNICIANS ONLY All fuses for the heaters, pumps and motors etc. The relay is placed underneath the cover in the are placed on the PCB GCB, except for the dryer electronics drawer.

  • Page 76: Check Of Developer Replenishment

    950/1250/1550 FILM PROCESSOR 37/49/61 CHECK OF DEVELOPER CHECK OF FIXER REPLENISHMENT While the processor is working at its normal REPLENISHMENT The effectivity of the developer can either be temperature and speed, feed an unexposed film checked with a testing strip (ask your dealer of into the processor.

  • Page 77: Trouble Shooting

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 7 TROUBLE SHOOTING GENERAL CONDITIONS BEFORE STARTING TROUBLE SHOOTING If the machine does not work according to the description in this book or does not process the The machine must be switched on by the MAIN material correctly, the following pages are meant as SWITCH and the ON-button on the Control Box.

  • Page 78: Problems With The Processor

    950/1250/1550 FILM PROCESSOR 37/49/61 PROBLEMS WITH THE PROCESSOR SYMPTOM PROBABLE CAUSE REMEDY MACHINE WILL NOT TURN ON. One or both interlock switches Put back top cover and/or dryer deactivated. cover. Power cable not connected to Connect cable. mains. MAIN SWITCH off. Turn MAIN SWITCH on.
  • Page 79 FILM PROCESSOR 950/1250/1550 37/49/61 PROBLEMS WITH THE PROCESSOR SYMPTOM PROBABLE CAUSE REMEDY NO WASH WATER. External water supply valve closed Open external water supply valve. Water solenoid valve defective or Replace defective valve or rinse filter in valve clogged. filter (see chapter 6). DRYER BLOWER WORKS, Parameter for dryer heating set Set PAR 12 to correct temperature...
  • Page 80 950/1250/1550 FILM PROCESSOR 37/49/61 PROBLEMS WITH THE PROCESSOR SYMPTOM PROBABLE CAUSE REMEDY DEVELOPER OVERHEATS. Parameter for DEV heating set too Lower PAR 10 to correct value high. (see APPENDIX A). *Temperature sensor defective. Replace defective sensor. *Electronics defective. Call Service Technician. FIXER IS NOT HEATED.

  • Page 81: Problems With Processed Material

    FILM PROCESSOR 950/1250/1550 37/49/61 PROBLEMS WITH PROCESSED MATERIAL SYMPTOM PROBABLE CAUSE REMEDY FILM IS NOT COMPLETELY DRY. Dryer temperature set too low. Set value in PAR 12 a little higher. Fixer needs hardener. Add hardener to the fixer. Dryer section malfunctioning. See page 7/3.
  • Page 82 950/1250/1550 FILM PROCESSOR 37/49/61 PROBLEMS WITH PROCESSED MATERIAL SYMPTOM PROBABLE CAUSE REMEDY FILM HAS A TENDENCY TO Rollers or guides out of position Check rollers and guides for STICK IN THE WET OR DRY or dirty. correct position (see chapter 6). SECTION.

  • Page 83: Spareparts

    FILM PROCESSOR 950/1250/1550 37/49/61 CHAPTER 8 SPAREPARTS PARTS DELIVERED ORDERING SPAREPARTS In APPENDIX B is a list of the parts delivered with NOTE ! If a certain sparepart is not specified in the machine as well as a list of the Installation Kit this chapter, please see the APPENDIX B and the Spareparts Kit.
  • Page 84 950/1250/1550 FILM PROCESSOR 37/49/61 COMPLETE MACHINE 0008...
  • Page 85 FILM PROCESSOR 950/1250/1550 37/49/61 COMPLETE MACHINE Pos. 1250 1550 Specifications SEE APPENDIX B SEE APPENDIX B 22007 22007 22007 HANDLE, R. DAYL/REW. IF DL/RW 20213 20213 20213 HANDLE D10X96 IF DL/RW 22027 22027 22027 HANDLE, L. DAYL/REW. IF DL/RW SEE APPENDIX B 44017 44017 44017...
  • Page 86 950/1250/1550 FILM PROCESSOR 37/49/61 FEED TABLE 0008...
  • Page 87 FILM PROCESSOR 950/1250/1550 37/49/61 FEED TABLE Pos. 1250 1550 Specifications SEE APPENDIX B SEE APPENDIX B SEE APPENDIX B 27714 27714 27714 PCB GTB 04 SEE APPENDIX B 25082 25082 25082 SPACER 10XM4 TP DI 651 21014 11594 11582 TRAY, FEED 0008...
  • Page 88 950/1250/1550 FILM PROCESSOR 37/49/61 DAYLIGHT CASSETTE (OPTION) 0008...
  • Page 89 FILM PROCESSOR 950/1250/1550 37/49/61 DAYLIGHT CASSETTE (OPTION) Pos. 1250 1550 Specification SEE APPENDIX B 28593 28594 28595 TABLE, ADJUSTABLE, CASSETTE 33525 33526 33527 ROLLER, PUR D30 H, SHT 20639 20639 20639 BRACKET, HINGE, CASS. 45X40X4 28039 28039 28039 SPRING, GAS, COMPLETE 34377 34377 34377...
  • Page 90 950/1250/1550 FILM PROCESSOR 37/49/61 T840 STAND 0008...
  • Page 91 FILM PROCESSOR 950/1250/1550 37/49/61 STAND Pos. 1250 1550 Specifications 25153 25153 25153 STOPPER D104 SEE APPENDIX B 15897 15897 15897 SPACER D4.2X6X2 15284 15284 15284 SCREW D6.3X16 HE CO T ELZ 15263 15263 15263 SCREW M6X30 HE ELZ 15262 15262 15262 NUT, CYLINDER, M6/D19X20 ELZ SEE APPENDIX B...
  • Page 92 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION 8.10 0008...
  • Page 93 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION Pos. 1250 1550 Specifications 30464 30463 30465 GUIDE, EXIT, WASH 8372 8372 8372 SPRING, CONICAL D10X32.5 28494 28495 28496 GUIDE, FINGER, REWASH IF DL/RW 28488 28489 28490 GUIDE, FINGER, CROSSOVER 33522 33523 33524 COVER, FIX 28541 28542 28543...
  • Page 94 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION 8.12 0008...
  • Page 95 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION Pos. 1250 1550 Specifications 6064 6064 6064 CIRCLIP D10 18965 18965 18965 GEAR, WORM, RIGHT W/CLIP 18966 18966 18966 GEAR, WORM, LEFT W/CLIP IF DL/RW 5916 5916 5916 LAMP 24V PM RED 16864 16864 16864 SWITCH, LID, 2 CONT.
  • Page 96 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION 8.14 0008...
  • Page 97 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION Pos. 1250 1550 Specifications 14841 14841 14841 SPACER, GUIDE 44077 44077 44077 SPRING, ROLLER, SUPPORT Not illustrated DEVELOPER FILTER. SEE SEPARATE MANUAL 0008 8.15...
  • Page 98 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION, DEVELOPER 8.16 0008...
  • Page 99 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION, DEVELOPER Pos. 1250 1550 Specifications SEE APPENDIX B SEE APPENDIX B 4247 4247 4247 BEARING D10.2/12X15 24613 24613 24613 ROLLER, PVC, ROLLER, EN. 24597 24598 24599 SHAFT, ROLLER D16 24602 24602 24602 STOP RING, ROLLER D22/10X12 33383 33384 33385...
  • Page 100 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION, DEVELOPER 8.18 0008...
  • Page 101 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION, DEVELOPER Pos. 1250 1550 Specifications 4695 4695 4695 BUSHING, GEAR D6/10X16.7 34207 34207 34207 GEAR, L. Z70 D10/71.7X16.5 M=1 SEE APPENDIX B SEE APPENDIX B 0008 8.19...
  • Page 102 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION, FIXER 8.20 0008...
  • Page 103 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION, FIX Pos. 1250 1550 Specifications SEE APPENDIX B 4247 4247 4247 BEARING D10.2/12X15 28299 28299 28299 GEAR, R. Z50 W/SCREW 4146 4146 4146 BEARING, OVAL D10/14X10 SEE APPENDIX B 28297 28297 28297 GEAR, L. Z30 W/SCREW 4123 4123 4123...
  • Page 104 950/1250/1550 FILM PROCESSOR 37/49/61 TANK SECTION, WASH 8.22 0008...
  • Page 105 FILM PROCESSOR 950/1250/1550 37/49/61 TANK SECTION, WASH Pos. 1250 1550 Specifications 33525 33526 33527 ROLLER, PUR, HEAVY, SHORT TAP D30 33383 33384 33385 ROLLER, RUBBER, SHORT TAP D30.05 4247 4247 4247 BEARING D10.2/12X15 28297 28297 28297 GEAR, L. Z30 W/SCREW 4123 4123 4123...
  • Page 106 950/1250/1550 FILM PROCESSOR 37/49/61 DRYER RACK 8.24 0008...
  • Page 107 FILM PROCESSOR 950/1250/1550 37/49/61 DRYER RACK Pos. 1250 1550 Specifications 34228 34210 34229 TUBE, SPACER 15739 15739 15739 BEARING W/COLLAR D10/12X6 18965 18965 18965 GEAR, WORM, R. W/CLIP 34214 34214 34214 SHAFT, DRIVE D9.98X105 4146 4146 4146 BEARING, OVAL D10/14X10 SEE APPENDIX B 33383 33384...
  • Page 108 950/1250/1550 FILM PROCESSOR 37/49/61 HEATER BOX, INNER 8.26 0008...
  • Page 109 FILM PROCESSOR 950/1250/1550 37/49/61 HEATER BOX, INNER Pos. 1250 1550 Specifications 30428 30363 30429 GRID, DRYER, INNER 3099 3099 3099 BRACKET, HEATER 174X15X2 33356 33355 33354 HEATER 8984 8984 8984 BRACKET, THERMOSTATE 5551 5551 5551 THERMOSTATE 80°C 24609 24609 24609 SPACER D/75X7 3100 3100...
  • Page 110 950/1250/1550 FILM PROCESSOR 37/49/61 HEATER BOX, OUTER 8.28 0008...
  • Page 111 FILM PROCESSOR 950/1250/1550 37/49/61 HEATER BOX, OUTER Pos. 1250 1550 Specifications 6185 6185 6185 HANDLE, 107X24X12 GR PL 30168 20983 30169 CABINET, DRYER, INNER/OUTER 5181 5181 5181 BUSHING, CABLE PG 11 5180 5180 5180 NUT, BUSHING PG 11 6329 6329 6329 GROMMET, MEMBRANE D18 26054...
  • Page 112 950/1250/1550 FILM PROCESSOR 37/49/61 T8432 ELECTRONICS DRAWER 8.30 0015...
  • Page 113 FILM PROCESSOR 950/1250/1550 37/49/61 ELECTRONICS DRAWER Pos. 1250 1550 Specifications 28547 28547 28547 LID, CABINET, EL 33516 33516 33516 BLOCK, TERMINAL, TRANSMISSION 20993 20993 20993 COVER, CABINET, EL 570X355X94 34639 34639 34639 BLOCK, SLIDE, ELBOX D19.8/12.5X17.15 54402 54402 54402 BLOCK, SLIDE, ELBOX D19.8/12.5X17.7 54402 54402 54402...
  • Page 114 950/1250/1550 FILM PROCESSOR 37/49/61 T8432 ELECTRONICS DRAWER 8.32 0015...
  • Page 115 FILM PROCESSOR 950/1250/1550 37/49/61 ELECTRONICS DRAWER Pos. 1250 1550 Specifications 5180 5180 5180 NUT, BUSHING PG11 0008 8.33...
  • Page 116 950/1250/1550 FILM PROCESSOR 37/49/61 8.34 0008...

  • Page 117: Service Information

    FILM PROCESSOR 950/1250/1550 37/49/61 APPENDIX A SERVICE INFORMATION PARAMETER LEVELS, PCB GCB WARNING! SERVICE PERSONNEL ONLY. The program parameters are divided into 3 levels: Level - 3 contains a number of test programs. These programs should only be operated by Level - 1 contains the parameters which are authorized personnel.

  • Page 118: Parameters (Eur)

    950/1250/1550 FILM PROCESSOR 37/49/61 PARAMETERS (EUR) (PAR=Parameter, VAL=Value, DEF=Default) VALID FOR SOFTWARE FROM: GRAP V03 R28 PAR DESCRIPTION UNIT STEP DEF DEFAULT START-UP PARAMETER 00 - 99 • 01 REGENERATION AT LOW LEVEL 00 = OFF, 01 = ON • 02 LIGHT, DISPLAY/LAMPS, PROG.
  • Page 119 FILM PROCESSOR 950/1250/1550 37/49/61 VALID FOR SOFTWARE FROM: GRAP V03 R28 PAR DESCRIPTION UNIT STEP DEF • 34 SPEED (DEV.TIME) PROGRAM 03 15 - 60 SEC. • 35 REPL. RATE, DEV, PROGRAM 03 0 - 990 ML/M • 36 REPL. RATE, FIX, PROGRAM 03 0 - 990 ML/M •...

  • Page 120: Parameters (Usa)

    950/1250/1550 FILM PROCESSOR 37/49/61 PARAMETERS (USA) (PAR=Parameter, VAL=Value, DEF=Default) VALID FOR SOFTWARE FROM: GRAP V03 R28 PAR DESCRIPTION UNIT STEP DEF DEFAULT START-UP PARAMETER 00 - 99 • 01 REGENERATION AT LOW LEVEL 00 = OFF, 01 = ON • 02 LIGHT, DISPLAY/LAMPS, PROG.
  • Page 121 FILM PROCESSOR 950/1250/1550 37/49/61 VALID FOR SOFTWARE FROM: GRAP V03 R28 PAR DESCRIPTION UNIT STEP DEF • 34 SPEED (DEV.TIME) PROGRAM 03 15 - 60 SEC. • 35 REPL. RATE, DEV, PROGRAM 03 0 - 92.07 CC/FT 0.93 • 36 REPL.

  • Page 122: Explanation, Parameters

    950/1250/1550 FILM PROCESSOR 37/49/61 EXPLANATION, PARAMETERS SOFTWARE INFORMATION 04 MODE (NORMAL OR TEST) When the machine is turned on, the display will first show the software edition (ex. 204 = Version 2 WARNING! SERVICE PERSONNEL ONLY. release 4) for a few seconds, then it shows the date With this parameter you are able to enter the for the latest revision (ex.
  • Page 123 FILM PROCESSOR 950/1250/1550 37/49/61 13 MIN. DRYER TEMP. SETTING (STAND-BY) 17 START DEV. REPL. CALIBRATION In stand-by the processor will keep the dryer 18 DEV. REPL. CALIBRATION VALUE temperature between the value set in this Use these parameters to calibrate the electronics to parameter and the value set in PAR 12.
  • Page 124 950/1250/1550 FILM PROCESSOR 37/49/61 22 DISPLAY TURNAROUND 50 DAYL./REW. FILM JAM ALARM In cases where the GCB-board is placed upside When the processor is equipped with a film output down it is possible to turn around the text in the sensor (mainly OnLine processors) the film jam display by changing the value to 01.

  • Page 125: Display Format In Normal Mode

    FILM PROCESSOR 950/1250/1550 37/49/61 55 WASH DUTY CYCLE DISPLAY FORMAT IN NORMAL MODE When the setting is 50% the water solenoid valve XX – YY opens just before the film enters the wash section, Parameter XX is preset to value YY. and in this case it only opens for 30 seconds per (Values <...
  • Page 126 950/1250/1550 FILM PROCESSOR 37/49/61 ml/m² cc/ft² Display cc/inch² Display ml/m² cc/ft² Display cc/inch² Display 46.50 0.320 0.93 0.006 47.43 0.326 1.86 0.012 48.36 0.332 2.79 0.019 49.29 0.339 3.72 0.025 50.22 0.345 4.65 0.032 51.15 0.352 5.58 0.038 52.08 0.358 6.51 0.044 53.01...

  • Page 127: Calculating The Replenishment

    FILM PROCESSOR 950/1250/1550 37/49/61 CALCULATING THE REPLENISHMENT GENERAL DISPLAY OF REPLENISHMENT VALUES The processor is equipped with 2 input sensors The diagram opposite shows the connection which amongst others control the replenishment per between the actual replenishment values and the film input.

  • Page 128: Test-Program

    950/1250/1550 FILM PROCESSOR 37/49/61 TEST-PROGRAM DISPLAY FORMAT IN TEST-MODE WARNING! SERVICE PERSONNEL ONLY. – XX – – The PCB GCB is equipped with a number of Sub-test program XX not implemented. test-programs for servicing purposes. See list of Sub-test programs later in this chapter. –...

  • Page 129: Sub-Test Programs

    FILM PROCESSOR 950/1250/1550 37/49/61 SUB-TEST PROGRAMS DESCRIPTION TEST OF... DESCRIPTION END TEST-PROG. VAL-DOWN = END DISPLAY TEST VAL-UP = STEP THROUGH TEST EEPROM TEST VAL-UP = ACTIVATE TEST MOTOR TEST VAL-UP = MAX. SPEED, VAL-DOWN = MIN. SPEED POWER MONIT./OFF VAL-DOWN = POWER OFF NOTE! DO NOT TURN DRY-HEAT (PAR 11) TO “ON”...
  • Page 130 950/1250/1550 FILM PROCESSOR 37/49/61 CONTINUED DESCRIPTION TEST OF... DESCRIPTION GTB ON OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF GTB LOW FIX OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF GTB LOW LEVEL OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF GTB LOW DEV OUTPUT VAL-UP = OUTPUT ON, VAL-DOWN = OUTPUT OFF...

  • Page 131: Adjusting Of The Pcb Gcb

    FILM PROCESSOR 950/1250/1550 37/49/61 • In the same parameter set value to min. speed ADJUSTING OF THE PCB GCB (max. dev. time) (60 sec.). Adjust on NOTE! SERVICE TECHNICIANS ONLY. potentiometer R302. Check speed as for max.speed. • Check max. speed again. If the PCB GCB is replaced with an other, some •...

  • Page 132: Led Description

    950/1250/1550 FILM PROCESSOR 37/49/61 LED DESCRIPTION The PCB GCB is equipped with 7 LED’s (see the figure opposite). The LED’s indicate the following situations: X507 X506 X505 1 Low level, WASH (not in use). 2 Low level, FIX. 3 Low level, DEV. 4 Rewash lid open (only in use on processors with rewash lid).

  • Page 133: Curl-Test

    FILM PROCESSOR 950/1250/1550 37/49/61 CURL-TEST The film processor is capable of processing film or paper with a curl up to 70. TEST METHOD • Cut off 50 cm of film/paper directly from the Emulsion supply roll. • Let it make a natural curl. •...
  • Page 134 950/1250/1550 FILM PROCESSOR 37/49/61 A.18 0008...

  • Page 135: Additional Information

    950/1250/1550 37/49/61 APPENDIX B ADDITIONAL INFORMATION FOR MULTILINE 950/37, 1250/49, 1550/61 In this appendix is specified additional information covering the processor models mentioned above. Parts delivered ... are specified on a packing list delivered with the processor. Installation kit ...
  • Page 136 950/1250/1550 FILM PROCESSOR 37/49/61 ORDERING SPAREPARTS Some of the spareparts shown on the iso-metric drawings in chapter 8 have no sparepart number and specification. The sparepart numbers and specification for those parts are listed below. The page and position numbers refer to the page and position numbers used in chapter 8. Please also refer to the iso-metric drawings in chapter 8.
  • Page 137 FILM PROCESSOR 950/1250/1550 37/49/61 Pos. 950/37 1250/49 1550/61 Specification Page 8/9: 30116 20928 30120 PANEL, REAR, STAND 30110 20953 30114 RAIL, REAR, STAND 30108 20922 30112 RAIL, FRONT, STAND 20996 20996 20996 RAIL, LEFT, STAND 20924 20924 20924 RAIL, RIGHT, STAND 20929 20929 20929...
  • Page 138 950/1250/1550 FILM PROCESSOR 37/49/61 Pos. ML950 ML1250 ML1550 Specification Page 8/23: 3574 3575 3576 ROLLER, PUR D50 MT, SHT 13204 13206 23445 ROLLER, PUR D30 MT, H, SHT 7344 7345 7346 ROLLER, PUR D30 MT, LI, SHT 3574 3575 3576 ROLLER, PUR D50 MT, SHT 3574 3575...

  • Page 139: Additional Specifications

    FILM PROCESSOR 950/1250/1550 37/49/61 ADDITIONAL SPECIFICATIONS WEIGHT *: Model 950: Empty: 186 kg (410 lbs) Shipping: 370 kg (816 lbs) Model 1250: Empty: 244 kg (538 lbs) Shipping: 445 kg (981 lbs) Model 1550: Empty: 302 kg (666 lbs) Shipping: 520 kg (1146 lbs) *) Standard version with closed stand and feed table.

  • Page 141: Electrical Diagram

    FILM PROCESSOR 950/1250/1550 37/49/61 APPENDIX C ELECTRICAL DIAGRAMS The electrical diagrams for the processors are on the next pages. 0008...

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