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Croplands RSRL3-100RC REEL Operator's Manual

Retraspray
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OPERATORS MANUAL
RETRASPRAY
ELECTRIC REEL MODELS:
RSRL3-100RC REEL
US20F/25/100R3, US30F/30/100R3, US500/30/100R3, US500/40/100RT3, US60F/40/100RT3
WWW.CROPLANDS.COM.AU
GP-OMRET-B
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1

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  • Page 1 OPERATORS MANUAL RETRASPRAY ELECTRIC REEL MODELS: RSRL3-100RC REEL US20F/25/100R3, US30F/30/100R3, US500/30/100R3, US500/40/100RT3, US60F/40/100RT3 STOP BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. GP-OMRET-B...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.

  • Page 3: Table Of Contents

    US60F/40/100RT3 SECTION 5 US500/40/100RT3 Retraspray Electric Reels OPERATION WIRING SCHEMATIC Key features Safety first Croplands Retraspray Unit Daily start-up procedure SECTION 9 Specifications Adding chemical to the spray tank INDEX US20F, 30F & 60F models Operating the spray gun US500 models...

  • Page 4: Important Information

    FOREWORD WARNING NOTE Croplands Equipment is a subsidiary of Nufarm Australia Ltd and operates as Croplands Equipment Pty Ltd in Australia and Croplands Equipment Ltd in New Zealand. Read and understand this operators’ manual before operating the Retraspray units. To convey useful operating information.

  • Page 5: Warranty Policy

    IMPORTANT INFORMATION WARRANTY POLICY Refer to your Croplands Warranty and Pre-delivery Booklet supplied with your Retraspray Unit. Always make contact with WARRANTY & PRE-DELIVERY your Croplands Dealer first and foremost for UTILITY warranty matters. SPRAYERS NOTE STOP For full conditions of warranty and warranty policy, please see the Specification,...

  • Page 6: Safety

    Retraspray units. All signs and decals for sprayer safety and operation must be maintained in good order and replaced if damaged or missing. Most Croplands labels have a part number printed on the decal to aid identification and replacement.

  • Page 7: Product Identification & Specification

    Refer next page for Traymount serial numbers. and strength. for Croplands by Quik Corp. They are available as stand alone units or as a part of the Croplands electric reel Compared to lower grades of Nylon commonly used, the traymount units.

  • Page 8: Croplands Retraspray Unit

    Whenever possible, use the serial number of the Retraspray Tanks Unit when requesting service or parts information. The Croplands Traymount range of tanks are constructed Where a serial plate is not provided or is no longer on the from UV stabilised, medium density polythene for low unit, use the part number from the bar code affixed to this distortion qualities and impact resistance.
  • Page 9 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION Honda Power Croplands motorised Retraspray models use genuine Honda petrol powered motors - famous for delivering reliable, easy starting, fuel efficient performance, day in and day out. Each motor is affixed with an identification label showing the manufacturer, model, serial number and manufacturing codes.
  • Page 10 For further information on parts for your pump, refer to the parts section on the Croplands website. Use the pump model as the reference. AR Gi40 AR40-CRGI...
  • Page 11 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION Spray Guns Manuals Croplands Retraspray Unit range is available with either Separate manuals for the motor/pumps are supplied single or twin 30 meter hose reel and Turbo Gun 400. along with the unit.
  • Page 12 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION US30F/30/100R3 US60F/40/100RT3 GP-OMRET-B...
  • Page 13 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION ELECTRIC REELS TrayPak Croplands motorised sprayers are powered by genuine Honda motors with larger diaphragm pumps to give better spray pressure for those larger jobs. KEY FEATURES 1. Heavy-duty hot-dip galvanised frame 2. UV-stabilised main tank with level markings 3.
  • Page 14 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATION UNIT WIDTH LENGTH HEIGHT WEIGHT US500/30/100R3 1200mm 1700mm 1200mm 218kg US500/30/100R3 US500/40/100RT3 1200mm 1700mm 1200mm 248kg Disclaimer: dimensional and weight information supplied is for base model only with no options. This information is subject to change without notice. US500/30/100R3 500L traymount sprayer with galvanised frame, Honda-powered 35 L/min pump, 12V auto-retractable.

  • Page 15: Retraspray Reel

    SECTION 4A & 4B SET-UP & PRE-OPERATION 4A - RETRASPRAY REEL 4B - TRAYMOUNT SPRAYER UNPACKING YOUR UNIT ELECTRIC REELS - RETRASPRAY HARD WIRING TO VEHICLE BATTERY UNLOADING RETRASPRAY KEY COMPONENTS FITMENT TUNING TRANSMITTER TO RECEIVER HOOK-UP USING THE TRANSMITTER TO RETRACT HOSE DESCRIPTION OF THE PLUMBING USING THE MANUAL BUTTON TO RETRACT HOSE SPRAY GUN...

  • Page 16: Unpacking Your Unit

    SECTION 4A SET-UP & OPERATION OF RETRASPRAY REEL RETRASPRAY REEL HARD WIRING TO VEHICLE BATTERY CAUTION Leads must be at least or 3/8” starter cable or larger and UNPACKING YOUR UNIT a “fusible link” (80 amp) must be connected in the main power lead at the battery end, to prevent fire in the case of Do not over-tighten the aerial to the aerial base When unpacking your new Quik Spray unit, please...

  • Page 17: Retraspray Key Components

    SECTION 4A SET-UP & OPERATION OF RETRASPRAY REEL RETRASPRAY KEY COMPONENTS CAUTION A. Main switch. • Off is the default central position Do not over-tighten the aerial to the aerial base • Push and hold up (spring loaded) for manual rewind.

  • Page 18: Tuning Transmitter To Receiver

    SECTION 4A SET-UP & OPERATION OF RETRASPRAY REEL TUNING TRANSMITTER TO RECEIVER Note; if two or more 915 MHz systems are in use in the near vicinity make sure that the dip-switch codes from one Radio receiver dip-switch code must match the radio system to the other are different.

  • Page 19: Using The Transmitter To Retract Hose

    SECTION 4A SET-UP & OPERATION OF RETRASPRAY REEL USING THE TRANSMITTER TO RETRACT HOSE USING THE MANUAL BUTTON TO RETRACT TIPS & HINTS HOSE Ensure all set-up instructions are complete. Turn the radio switch off and disconnect from the battery when not in use.

  • Page 20: Caution - Radio Interference

    SECTION 4A SET-UP & OPERATION OF RETRASPRAY REEL CAUTION - RADIO INTERFERENCE TROUBLESHOOTING The radio transmitters working range can be affected by PROBLEM PROBABLE CAUSE REMEDY the many factors that typically affect all 915 MHz and 433 MHz radio Transmissions. These include operating in the Reel does not retract ON\OFF switch not ON of faulty Switch ON or replace switch...

  • Page 21: Unloading

    SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER ELECTRIC REELS - RETRASPRAY HOOK-UP See Section 4A re set-up and operation of the Retraspray Connect & route a drain hose to a convenient and safe electric hose reel. place for draining the tank. UNLOADING DESCRIPTION OF THE PLUMBING Take care when loading / unloading these sprayers.
  • Page 22 SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER Note the ball valve has 3 positions, with vertical up as OFF. To bypass the pressure line & /or send spray / agitation It’s suggested the user connect a hose to the drain side of back to tank, rotate the lower level of the pressure (yellow arrow).

  • Page 23: Spray Gun

    SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER Fine adjustment is via the brass knob. Disengage the PRV lever (see green outline) before adjusting the brass knob as pointed, Up (increase pressure) or Down (decrease pressure). Agitation Note the volume of agitation from liquid bypassing the regulator (whilst spraying) is determined by the difference between pump performance (pressure) and the selected spray pressure.

  • Page 24: Spray Guns & Accessories

    For more information on accessories etc consult the It’s important to keep all filters clean. A careful, common Croplands Compact sprayers & components guide. sense approach to water quality, mixing of chemicals and care of filters, hoses and tank will ensure trouble free spraying.

  • Page 25: Pre-Operation Check-List

    SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER INITIAL START-UP PROCEDURE, • Take care to dispose of chemical in an environmentally MOTORISED SPRAYER responsible manner. Suction lines are fitted with a filter. The type, size and mesh Always use fresh water for familiarisation, maintenance, vary from model to model.
  • Page 26 SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER Check the oil level in the pump. Pumps, oil requirements As a starting point set the PRV pressure adjustment knob and fill positions vary from model to model – check the to approximately 4 turns UP (low pressure). All units are manual supplied for each unit.

  • Page 27: Shut Down

    SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER o Adjust the pressure until you have the required pressure, say 12 Bar circled. o Turn on the ball valve to the hose reel / spray gun circled. / boom, SHUT DOWN Note see section 5 for more information on cleaning & flushing.
  • Page 28 SECTION 4B PRE-OPERATION - TRAYMOUNT SPRAYER Shut down with tank partially full • Reduce engine power to idle. • Turn off the engine by using the ignition kill switch. • Use the spray gun to relieve any residual pressure / liquid in the spray line.

  • Page 29: Operation

    SECTION 5 OPERATION The pre-operation tasks must be completed before If you are unsure of the mix required, ALWAYS check commencing spray-operations. with a qualified advisor or the supplier of the chemical CAUTION you intend to use. SAFETY FIRST Do not add chemicals to the spray tank CAUTION Before progressing further, until the initial start-up or daily start-up...

  • Page 30: Operating The Spray Gun

    SECTION 5 OPERATION Step 3: Measure & Pre-Mix the Chemical OPERATING THE SPRAY GUN If using a variable cone nozzle, adjust the cone to make the spray pattern required. Read and follow the instructions on the chemical With the pump operating, and pressure regulator set, manufacturers label before mixing &...

  • Page 31: Hand Gun Spraying Method

    SECTION 5 OPERATION HAND GUN SPRAYING METHOD While spraying continually observe that: EMERGENCY • Adequate operating pressure is being maintained. It is always preferable to spray with your back toward the ACTION PLAN • Your hand gun coverage is correct and constant for wind direction so that the wind carries spray away from effective cover.

  • Page 32: Clean & Flush The Sprayer

    SECTION 5 OPERATION CLEAN & FLUSH THE SPRAYER USING TANK & EQUIPMENT CLEANERS CAUTION The Traymount sprayer should be thoroughly cleaned If a cleaning agent is required (refer to chemical label), and flushed: first completely flush the Sprayer with water as outlined previously.

  • Page 33: Spraying Information & Calibration

    (uniform spray flat fan nozzle. coverage without over or under spraying). For more information, contact Croplands about our Precise application rates are not usually achieved with SprayWise® program, or purchase a copy of the Nufarm...

  • Page 34: Spray Quality

    NOTE Spray quality is becoming extremely important for the correct application of chemicals. Refer to your advisor, local DPI or check the Croplands Buyers Guide for more Most spray applications will fall into the information. Medium to Very Coarse range, depending on the application.

  • Page 35: Daily Maintenance

    SECTION 7 MAINTENANCE & TROUBLESHOOTING DAILY MAINTENANCE 20 HOURS MAINTENANCE CAUTION In the first few days of sprayer usage, thoroughly check the • Grease the reel swivel if fitted / needed. machine before starting each day of spraying. Do not leave water in the machine, particularly in cooler climes as this can •...
  • Page 36 SECTION 7 MAINTENANCE & TROUBLESHOOTING Troubleshooting Pump Problems PROBLEM PROBABLE CAUSE REMEDY A. Failure to Prime 1. Restriction in intake or discharge line. 1. Open all line valves, check for “jammed” check valve poppets & clean clogged lines. - motor operates, but no pump discharge. 2.
  • Page 37 SECTION 8 ASSEMBLY DRAWINGS ALL PARTS INFORMATION is now listed on the Croplands website: • Go to croplands.com.au • Search in the Parts Information section linked to the home page. NOTE Drawings are for illustration purpose only - refer to sprayer for actual plumbing.
  • Page 38 DWG NO. US200-FM1A COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...

  • Page 39: Section 8

    US20F_25_100R3 COPYRIGHT PROPRIETOR PLEASE REFER TO PARTS LIST. THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS WEIGHT (Kg): 344.11...

  • Page 40: Us30F/30/100R3

    A300110 FILTER BASKET SMALL 115MM DEEP A3001 10 FILTER BASKET SMALL 1 15MM DEEP For further parts information refer to: www.croplands.com.au A3244043 FILTER 1" 50 MESH FEMALE THREAD A3244043 FILTER 1" 50 MESH FEMALE THREAD A354030 LID 4"...
  • Page 41 US600-FM1A COPYRIGHT PROPRIETOR Please contact Technical support for further details THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...

  • Page 42: Us60F/40/100Rt3

    DWG NO. US60F_40_100RT3 COPYRIGHT PROPRIETOR Please contact Technical support for further details THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF GP-OMRET-B ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...
  • Page 43 MATERIAL: DWG NO. US500_40_100RT3 COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. Please contact Technical support for further details REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS...

  • Page 44: Assembly Drawings

    SECTION 8 QR50 | QR100 PARTS DIAGRAMS ASSEMBLY DRAWINGS WIRING SCHEMATIC WIRING SCHEMATIC T-400 NOZZLE PARTS EXPLOSION GP-OMRET-B...
  • Page 45 Vehicle requirements Safety Roller guides 7, 16, 19 Manuals 4, 6, 1 1, 36 Manual, 6, 21 Croplands customer support Safety instructions 6, 29, 31 Notes 4, 5, 29, 34, 35, 37 ~ 43 back cover, 37 Warnings 4, 6, 21, 29, 31...
  • Page 46 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

This manual is also suitable for:

Us20f/25/100r3Us30f/30/100r3Us500/30/100r3Us500/40/100rt3Us60f/40/100rt3

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