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Croplands CROPPAK US200F Operator's Manual

12 volt sprayers
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OPERATORS MANUAL
CROPPAK
12 VOLT SPRAYERS
US200F, US200F/15, US200F/15/HR, US300F/15, US300F/15/HR
US30S, US60S, US100S, US100A/15
WWW.CROPLANDS.COM.AU
GP-OMCP12-D
|
US200, US200/15
STOP
BEFORE COMMENCING
operation, ENSURE you read
& understand this manual, its
contents, and any additional
information supplied.
1

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Summary of Contents for Croplands CROPPAK US200F

  • Page 1 OPERATORS MANUAL CROPPAK 12 VOLT SPRAYERS STOP US200F, US200F/15, US200F/15/HR, US300F/15, US300F/15/HR US30S, US60S, US100S, US100A/15 US200, US200/15 BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read & understand this manual, its contents, and any additional information supplied. GP-OMCP12-D...
  • Page 2 Croplands has taken steps to ensure this operator’s manual is as current and as accurate as possible. Due to the ever-changing markets of cropping and farming, Croplands is constantly striving to be at the forefront of innovation and technology. While the information in this manual is considered accurate at the time of writing, Croplands reserves the right to change this information without notice.

  • Page 3: Table Of Contents

    CONTENTS SECTION 1 SECTION 4 SECTION 6 IMPORTANT INFORMATION PRE-OPERATION SPRAYING INFORMATION & CALIBRATION 25 About this manual Unloading When to spray Terminology Fitment Useful formula Before operating your sprayer Hook-up Calibration - general Warranty Policy Fuse & switch Spot sprayer calibration Description of the plumbing Boom spraying SECTION 2...

  • Page 4: Important Information

    CropPak 12 Volt sprayers this manual: read all Operator Manuals for this sprayer including but of the Croplands Compact range. not limited to: All types of the Compact range of 12 Volt sprayers are This Note sign is in place to convey useful This Operator’s Manual, and all other supplied manuals...

  • Page 5: Warranty Policy

    WARRANTY & PRE-DELIVERY • the Sprayer’s unique serial number, UTILITY • the Sprayer’s specification sheet, SPRAYERS • a pre-delivery checklist and • outlines the Croplands Warranty policy. STOP Always contact your Croplands Dealer first and foremost for warranty matters. BEFORE COMMENCING WWW.CROPLANDS.COM.AU operation, ENSURE you read &...

  • Page 6: Safety

    This includes the Croplands Operators Safety or missing. Most Croplands labels have a part number Manual – as pictured here. printed on the decal to aid identification and replacement.

  • Page 7: Product Identification & Specifications

    Tank pressure of the pump. Number of the CropPak 12 Volt Sprayer when requesting The Croplands CropPak range of tanks is constructed from For further information see the pump’s manual or Croplands service information or when ordering parts. a UV stabilised, medium density polythene for low distortion website –...

  • Page 8: Pump & Serial Number

    CropPak sprayer. For further information on parts for your pump, refer to the parts section on the Croplands website. use the pump model as the reference. ShurFlo SHU8000-547-189 pump. Model & Serial number of a Flojet 3000 pump...
  • Page 9 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATIONS The pump model FloJet FL3521-139 is a diaphragm pump The pump model ShurFlo SHU2088-313-544 pump is a All CropPak pumps are fitted with an inbuilt automatic shut with an internal bypass which allows the pump to work diaphragm pump with an internal bypass which allows the off pressure switch which will switch the pump: with a nozzle within a range of flow from approximately...
  • Page 10 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATIONS WARNING Ensure your vehicle is rated for the weight of US100 the sprayer when full of liquid. Failure to do Long (7 metre), fused, heavy duty power lead with this may cause instability & serious injury. rocker-switch for easy hook-up to your battery.
  • Page 11 Quick-clip power connection - High quality electrical connector to the pump with waterproof plug for quick hook up and reliability Metal lance with adjustable nozzle - Superior to plastic, higher strength. Many accessories are available to fit the lance - refer Croplands Compact Sprayers buyers guide 10.
  • Page 12 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATIONS CROPPAK 300 LITRE (F RANGE) US300F/15/HR US200F - TANK & FRAME LANCE OPTIONS WARNING Ensure your vehicle is rated for the weight of SW-LANCE-ASSY SW-LANCE-ADJ-AS the sprayer when full of liquid. Failure to do this may cause instability &...
  • Page 13 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATIONS KEY FEATURES 1. Translucent main tank with vented lid and calibration marks 1. Rugged - Rotomolded tanks can take high impact force 1. UV stabilised tanks - Excellent UV resistance 2. 3-stage filtration - filling basket under lid, suction filter and pressure filter in lance handle 3.

  • Page 14: Croppak 200 Litre

    SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATIONS CROPPAK 200 LITRE LANCE OPTIONS WARNING Ensure your vehicle is rated for the weight of the sprayer when full of liquid. Failure to do this may cause instability & serious injury. GP-OMCP12-D...
  • Page 15 SECTION 3 PRODUCT IDENTIFICATION & SPECIFICATIONS KEY FEATURES 1. 3-stage filtration. Large filling screen under lid; suction filter; pressure filter in lance handle. 2. Lance clips onto lid. 3. Metal lance with adjustable nozzle. Superior to plastic, higher strength. 4. Graduated, translucent tank. Easy to see liquid level in the tank with level marks. 5.

  • Page 16: Pre-Operation

    Take care when loading / unloading sprayers. Many of Power connection. All 12-volt models are supplied with Croplands dealer to assist with this battery connection unless you can do so yourself. these sprayers exceed the capacity for one or two people a heavy-duty power cable (UP-1 19B), which includes to manually handle.

  • Page 17: Fuse & Switch

    SECTION 4 PRE-OPERATION FUSE & SWITCH The standard loom is fitted with a 15 amp blade style protective fuse to ensure the pump is protected from incorrect set up of the power supply. The rocker switch on the power loom is used control spraying on / off whilst operating in the field.

  • Page 18: Spray Lance

    For more information on accessories etc consult the Croplands Compact Spray Range catalogue. Adjust the variable cone nozzle for the required spray pattern FILLING, FILTERS & DRAINING Both the lid and suction lines are fitted with a filter. It’s important to use them and keep them clean.

  • Page 19: Before Operating For The First Time

    SECTION 4 PRE-OPERATION BEFORE OPERATING FOR THE FIRST TIME • Switch On the pump - flick the rocker switch on the nozzle bodies. Consult your spray boom manual for more power loom to the “on” position. information. Before operating the sprayer: •...
  • Page 20 SECTION 4 PRE-OPERATION • Pump has not been properly flushed with clean water after use, or NOTE • Pump has not been used for a period of time. This problem is easily fixed by wetting the valves. To wet It is important to check that the pump is the pump valves: fully primed and operates properly.

  • Page 21: Operation

    SECTION 5 OPERATION The pre-operation tasks must be completed before If you are unsure of the mix required, ALWAYS check CAUTION commencing spray-operations. with a qualified advisor or the supplier of the chemical you intend to use. SAFETY FIRST Do not add chemicals to the spray tank CAUTION until the initial start-up or daily start-up Before progressing further,...

  • Page 22: Operating The Hand Gun/Lance

    SECTION 5 OPERATION Step 3: Measure & Pre-Mix the Chemical HAND GUN SPRAYING METHOD hand grip lever to spray and check that the: Spray pattern is even. Read and follow the instructions on the chemical It is always preferable to spray with your back toward the Pump pressure is sufficient.

  • Page 23: Boom Spraying

    Some customers will fit out their sprayers with a small boom, 12-volt pumps are not recommended for continuous duty ACTION PLAN such as Croplands MBX-04. For further information on service due to limited motor brush life. To protect the pump boom spraying, refer Section 6 - Spraying Information.

  • Page 24: Clean & Flush The Sprayer

    SECTION 5 OPERATION CLEAN & FLUSH THE SPRAYER • If you require the cleaning agent to soak or stand for CAUTION a period, shut off the hand gun by releasing the hand The CropPak sprayer should be thoroughly cleaned grip lever and switch the power off. and flushed: •...

  • Page 25: When To Spray

    (uniform spray flat fan nozzle. coverage without over or under spraying). For more information, contact Croplands about our Precise application rates are not usually achieved with SprayWise® program, or purchase a copy of the...

  • Page 26: Boom Spraying

    2. Nozzle spacing In the case of the MB02, the speed will likely be a normal small boom, such as Croplands MB02. Note this is NOT walking speed of approximately 4 km/h, which is well All Croplands booms suitable for CropPak sprayers have a factory fitted option, and hence boom spraying is not within the limits of the 12-volt pump fitted on the unit.

  • Page 27: Spray Quality

    Spray quality is becoming extremely important for the - With the nozzles at 50cm spacing. correct application of chemicals. Refer to your advisor, local DPI or check the Croplands Buyers Guide for more Multiple nozzles do not affect the outcome - if you have information.

  • Page 28: Daily Maintenance

    SECTION 7 MAINTENANCE & TROUBLESHOOTING DAILY MAINTENANCE 20 HOURS MAINTENANCE Pump – 12-Volt models • Ensure the pump is drained of liquid by undoing the In the first few days of sprayer usage, thoroughly check the • Grease the reel swivel if fitted / needed. inlet &...
  • Page 29 SECTION 7 MAINTENANCE & TROUBLESHOOTING TROUBLESHOOTING 12VOLT PUMP PROBLEMS PROBLEM PROBABLE CAUSE REMEDY 1. Restriction in intake or discharge line. 1. Open all line valves, check for “jammed” check valve poppets & clean clogged lines. 2. Air leak in intake line. 2.
  • Page 30 SECTION 8 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS ALL PARTS INFORMATION is now listed on the Croplands website: • Go to croplands.com.au • Search in the Parts Information section linked to the home page. NOTE PUMPS US30S Drawings are for illustration purpose only - refer to sprayer for actual plumbing.
  • Page 31 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS PUMPS ShurFlo SHU2088-313-544 Shurflo SHU8000-547-189 Flojet FL3521-139 GP-OMCP12-C GP-OMCP12-C NOTE For the latest pump drawings and specifications see the Croplands website and go to the Sprayer Components section. Please contact Technical support for further details...
  • Page 32 DWG NO. US30S COPYRIGHT PROPRIETOR Material <not specified> THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF Please contact Technical support for further details ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS WEIGHT (Kg): 57891.90...
  • Page 33 M6 X 30 SET SCREW HT ZP M6FWASHER M6 FLAT WASHER ZP M6FWASHER M6 FLAT WASHER ZP NOTE This parts list is indicative of this model sprayer. For further parts information refer to www. croplands.com.au Please contact Technical support for further details...
  • Page 34 SW803-262C ADJ PLASTIC NOZZLE & CAP NUT SW808-073C SHUT OFF VALVE F/ 3/8” HOSE NOTE This parts list is indicative of this model sprayer. For further parts information refer to www. croplands.com.au Please contact Technical support for further details GP-OMCP12-D...
  • Page 35 HOOK UP-416 PLUG B163.604.13 ELBOW BJHB038-90 ELBOW A309953 FILTER UP-1 19B SWITCH KIT GP-OMCP12-D MANUAL NOTE This parts list is indicative of this model sprayer. For further parts information refer to www. croplands.com.au Please contact Technical support for further details...
  • Page 36 DO NOT SCALE DRAWING REVISION For further parts information refer to DIMENSIONS ARE IN MILLIMETERS BREAK SHARP SURFACE FINISH: EDGES CROPLANDS TOLERANCES: www. croplands.com.au LINEAR: A NUFARM LIMITED COMPANY Please contact Technical support for further details ANGULAR: GP-OMCP12-D 200LT CROPPAK NAME SIGNATURE...
  • Page 37 UTEPAK 300LT 15LPM PUMP C/W CHK'D www. croplands.com.au HOSEREEL Please contact Technical support for further details APPV'D PRELIMINARY MATERIAL: DWG NO. US300F_15_HR COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL.
  • Page 38 MATERIAL: DWG NO. US300-FM2 COPYRIGHT PROPRIETOR COPYRIGHT PROPRIETOR THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. UP-306-2 TIE DOWN CLAMP 200/300 REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF...
  • Page 39 APPV'D DWG NO. US300F_15_HR COPYRIGHT PROPRIETOR PRELIMINARY THIS DRAWING IS THE PROPERTY OF CROPLANDS EQUIPMENT PTY. LTD. AND MUST BE TREATED AS CONFIDENTIAL. MATERIAL: REPRODUCTION OF THIS DRAWING (OR PART THEREOF) OR COMMUNICATION OF DWG NO. ITS CONTENTS IS PROHIBITIED WITHOUT THE CONSENT OF CROPLANDS WEIGHT (Kg): 373.87...
  • Page 40 SECTION 8 ASSEMBLY DRAWINGS, PARTS & SCHEMATICS HAND GUN ACCESSORIES Item Part Number Parts Description SW219-1 17 Small spray guard, 22cm SW219-099 Large spray guard, 40cm SW-LANCE-P-ASSY Gun & lance (plastic) assembly c/w 10mm tail SW219-236C Telescopic lance 94cm c/w adjustable nozzle SW219-142C Spray lance 100cm (plastic) c/w adjustable nozzle SW219-143C...
  • Page 41 Croplands technical support 30 Introduction 2 Pump priming 19, 20, 29 Troubleshooting 12V pumps 29 Croplands web site - back cover Lids & Lid basket 20, 18 Pump running dry 20 Vehicle requirements 4, 10, 12, 14, 16 Daily start-up procedure 21 Load &...
  • Page 42 CROPLANDS AUSTRALIA NEW ZEALAND Croplands Equipment Pty Ltd Croplands Equipment Ltd ACN 006 450 184 PO Box 2004, Stortford Bridge, Hastings 4120 PO Box 2441 Dry Creek Location: 50 Cavan Road 1422 Omahu Road, Dry Creek SA 5094 Hastings 4120...

This manual is also suitable for:

Croppak us200f/15Croppak us200f/15/hrCroppak us300f/15Croppak us300f/15/hrCroppak us30sCroppak us60s ... Show all

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