ESAB Cutmaster 120 Operating Manual page 8

SECTION 4 TORCH: OPERATION ..................................................................................................... 4T-1
4T.01 Torch Parts Selection ................................................................................................................ 4T-1
4T.02 Cut Quality ................................................................................................................................... 4T-1
4T.03 General Cutting Information ................................................................................................. 4T-2
4T.04 Hand Torch Operation .............................................................................................................. 4T-3
4T.05 Gouging ........................................................................................................................................ 4T-6
4T.06 Mechanized Torch Operation ................................................................................................ 4T-7
4T.07 Parts Selection for SL100 Torch Cutting ............................................................................ 4T-8
4T.08 Recommended Cutting Speeds for SL100 Torch With Exposed Tip ........................ 4T-9
4T.09 Recommended Cutting Speeds for SL100 Torch With Shielded Tip ......................4T-14
PATENT INFORMATION ................................................................................................................. 4T-20
SECTION 5 SYSTEM: SERVICE ........................................................................................................... 5-1
5.01 General Maintenance ................................................................................................................. 5-1
5.02 Maintenance Schedule .............................................................................................................. 5-2
5.03 Common Faults ............................................................................................................................ 5-2
5.04 Fault Indicator ............................................................................................................................... 5-3
5.05 Basic Troubleshooting Guide .................................................................................................. 5-4
5.06 Power Supply Basic Parts Replacement ............................................................................... 5-6
SECTION 5 TORCH: SERVICE ........................................................................................................... 5T-1
5T.01 General Maintenance ............................................................................................................... 5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts .......................................... 5T-2
SECTION 6: PARTS LISTS ................................................................................................................... 6-1
6.01 Introduction................................................................................................................................... 6-1
6.02 Ordering Information ................................................................................................................. 6-1
6.03 Power Supply Replacement ..................................................................................................... 6-1
6.04 Replacement Power Supply Parts .......................................................................................... 6-1
6.05 Options and Accessories ........................................................................................................... 6-2
6.06 Replacement Parts for Hand Torch ....................................................................................... 6-3
6.07 Replacement Parts - for Machine Torches with Unshielded Leads ............................ 6-4
6.08 Torch Consumable Parts (SL100)............................................................................................ 6-6
APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) .......................................................A-1
APPENDIX 2: DATA TAG INFORMATION ..........................................................................................A-2
APPENDIX 3: TORCH PIN - OUT DIAGRAMS ....................................................................................A-3
APPENDIX 4: TORCH CONNECTION DIAGRAMS .............................................................................A-4
APPENDIX 5: SYSTEM SCHEMATIC, 400V UNITS ............................................................................A-6
Revision History ................................................................................................................................A-8
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