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Summary of Contents for Endress ESE
- Page 1 ESE Power Generator TRANSLATION OF THE ORIGINAL OPER- ATING MANUAL ESE 2100 i Article-No. 110 008...
- Page 2 This documentation and parts thereof are subject to copyright. Any use or modi- fication beyond the restrictions of the Copyright Act is forbidden and subject to penalty without the consent of ENDRESS Elektrogerätebau GmbH. This applies in particular to copies, translations, microfilming, as well as storage and processing in electronic systems.
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Page 3: Table Of Contents
Welcome to ENDRESS! ........ - Page 4 Disposal ..............48 Troubleshooting.
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Page 5: Directories
Directories Directories List of illustrations Fig. 3-1 Example of a type plate Fig. 3-2 Labels on the device Fig. 6-1 Views of the generator Fig. 6-2 Maintenance and control side components Fig. 6-3 Exhaust gas and start side components Fig. 6-4 Components on the control panel Fig. -
Page 6: About This Manual
About this manual About this manual We would like to explain to you the safe and correct use of your generator in the best possible way through this operating manual. To do this we have oriented ourselves to the new European standard DIN EN 82079-1 for preparing the user manuals. - Page 7 About this manual the required distinctive warning notices at the correct point in time without impair- ing the legibility and comprehensibility of the operating manual. This is according to the regulations contained in the international standard DIN ISO 3864 de- scribes a fixed rule for all safety and warning notices, as shown in the following example.
- Page 8 About this manual Additional notices for operation or for function of a unit are marked with the adjacent symbol. NOTICE! The adjacent symbol is situated anywhere where the supplier documenta- tion must be read and observed and refers to, ► appropriate information, ►...
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Page 9: Product Identification
Product identification Product identification Welcome to ENDRESS! We are pleased that you have made the decision to purchase a ENDRESS power generator. You have purchased a high-performance product into which we have embodied decades of our experience and have integrated many functions oriented on daily use. -
Page 10: Foreseeable Misuse
Product identification The generator is not to be connected up to other energy distribution systems (e.g. public power supply) or to other energy generation systems (e.g. other gen- erators, solar plant, etc.). Your generator consists of an inverter generator that is driven by an internal com- bustion engine and is firmly bolted onto it. - Page 11 Product identification • The generator is never to be connected up to another energy distribution sys- tem (e.g. public power supply) or to other power generating systems (e.g. other generators, solar plants, etc.). To start with this is usually not permitted by .
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Page 12: Labels On The Generator
Product identification Labels on the generator An important part of the operating manual is in the form of labelling and notices on your generator. This The label must not be removed and must always be maintained in a legible condition. In a case of damage to the Labels can be or- dered from our customer service team. - Page 13 Product identification Item Label Significance Warning signs Hot surfaces Warning No open fire on the genera- Mandatory signs Read the operating manual Earthing information Tab. 3-1 Labels on the device...
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Page 14: For Your Safety
For your safety For your safety The following chapter describes basic Safety instructions for safe operation of your generator. Your device is a very high-performance electrical machine which is potentially dangerous when operated if it has not been installed, commis- sioned, used, serviced and repaired according to the operating manual. - Page 15 For your safety Warning of corrosive substances This warning symbol indicates activities where a risk of chemical burns to the en- vironment as well as people exists, possibly with lethal consequences. Warning of environmentally damaging substances This warning symbol indicates activities where a risk of contaminating the envi- ronment exists, possibly with catastrophic consequences.
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Page 16: General Safety Instructions
Residual risks As a manufacturer of EU-compliant machines, ENDRESS make great ef- forts to create designs which already eliminate possible risk potentials at the design stage. If this is not possible without significantly impairing the functions of a device, we implement suitable protective measures protect the user from injury. - Page 17 For your safety danger. Exactly impress upon yourself the identification marking of the four different danger levels in order to be able to reliably assess the dan- gers associated with the individual operating states and action steps when reading the operating manual. DANGER! DANGER describes a danger which represents a high level of risk,which can lead to death or severe injuries,when not avoided.
- Page 18 For your safety DANGER! Mortal danger due to an electric shock if live parts are touched. ► Never operate the device if it is in a damaged condition. ► Never operate the electrical consumers and connecting cable (power con- suming equipment) in a damaged condition. ►...
- Page 19 For your safety WARNING! There is a risk of explosion and fire in the case of inappropriate handling and spark development when working with the battery. Danger from spraying sulphuric acid. Danger of suffering severe even deadly burns and chemical burns. Danger of being blinded. ►...
- Page 20 For your safety CAUTION! Certain surfaces on the device can get very hot whilst it is running. Risk of burns ► Never touch any engine parts (in particular the exhaust system) for a few min- utes after ceasing operation. ► Always leave hot engine parts to cool down before touching them. CAUTION! A high device weight.
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Page 21: Authorised Operating Personnel - Qualifications And Obligations
For your safety Authorised operating personnel – qualifications and obligations Your Generators is a complex machine, the operation and maintenance of which requires exact knowledge of its functions and danger potentials. Therefore any work with or on the device, of any kind, may only be per- formed by authorised and instructed operating personnel. -
Page 22: Checking The Electrical Safety
Checking the electrical safety Checking the electrical safety Checking of electrical safety requires different measures to be taken which may only be undertaken by respectively authorised personnel. In doing so the respective, pertinent VDE provisions, EN and DIN standards, in their re- spectively valid versions, must be observed. -
Page 23: Description Of The Device
Description of the device Description of the device Views The following section provides an overview of the designation and location of the most important components of your generator. It is important to en- sure that you are familiar with these in order to further understand the de- scribed functions and operating steps and to be able to perform these safely. -
Page 24: Important Components On The Control And Maintenance Side
Description of the device Important components on the control and main- tenance side Fig. 6-2 Maintenance and control side components Control panel Tank cover Transport grip Maintenance flap... -
Page 25: Important Components On The Start And Exhaust Gas Side
Description of the device Important components on the start and exhaust gas side Fig. 6-3 Exhaust gas and start side components Filling level indicator Cable pull starter Exhaust gas outlet... -
Page 26: Control Panel Components
Description of the device Control panel components Fig. 6-4 Components on the control panel Oil monitoring warning indicator Overload alarm Indicator light ECOtronic On / Off Battery recharging connection Connection for Potential equalisation de- vice 230V / 16A / 1~ Schuko socket Multifunction switch... -
Page 27: Commissioning
Commissioning Commissioning The following chapter describes the basic procedure for first time or re- peated putting into operation of the generator. Follow the working steps de- scribed below when you put your generator into operation for the first time or restart it again after transporting it. NOTICE! For start-up and operation of a generator on building and assembly sites, Deutsche Gesetzliche Unfallversicherung (DGUV) in DGUV Information... -
Page 28: Refuelling Your Generator
Commissioning 3. Carry the generator to the place of use. 4. Lower the device slowly and evenly. The unit has been transported and positioned at its work site. Refuelling your generator Proceed as follows to fit the generator's own tank: the generator. Conditions ... -
Page 29: Starting The Generator
Commissioning Starting the generator Starting the generator for manual operation and with fuel supplied from its own tank is explained here. DANGER! Leaking engine oil and fuel can burn or explode. A risk of suffering severe even deadly burns. ► Prevent engine oil or fuel from leaking out. ►... - Page 30 Commissioning Fig. 7-1 Starting the generator Proceed as follows to start the generator manually directly from the device: Conditions electrical safety has been checked (see Chapter 5 ). the fuel tank is sufficiently full. oil level is sufficient (fill with engine oil before initial use, see Chapter 9.3.1 and the engine operating and maintenance instructions).
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Page 31: Connection Of Power Consuming Equipment
Commissioning NOTICE! The automatic low-oil system will not let the engine start if the oil level is too low. ► First refill up to the engine oil level (see Chapter 9.3.1 ), before you restart the engine. ► The automatic low-oil system cannot stop the engine from being damaged due to a low oil level in all cases. - Page 32 Commissioning...
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Page 33: Turning Off Your Power Generator
Commissioning Turning off your power generator Proceed as follows to switch off your generator: Conditions the attached power consuming equipment is disconnected or switched off. CAUTION! Certain surfaces on the device can get very hot whilst it is running. Risk of burns ►... -
Page 34: The Device In-Use
The device in-use The device in-use ECOtronic (idle down) Your Generators is fitted with an ECOtronic function. Fuel consumption and emissions will be reduced when the ECO mode is activated, as the en- gine speed is automatically adjusted to match the power requirement of the connected consumer. -
Page 35: Charging The Batteries
The device in-use Charging the batteries The ESE 2100 I DC connection delivers a DC current of 12V / 8A and this gives you the option to also charge a 12V lead battery. DANGER! Mortal danger due to an electric shock if live parts are touched. - Page 36 The device in-use NOTES...
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Page 37: Maintenance
Contact your dealer or our service hotline at: +49 7123 9737-44 service@endress-stromerzeuger.de NOTICE! Please note that, in the case of a concluded warranty agreement, you will lose all rights to make claims if your generator is not serviced according to manufacturer regulations. -
Page 38: Maintenance Work
Maintenance Maintenance work Maintenance interval according to time or operating hours [h] Item Maintenance step Daily / 8 After 1 every 3 annual- month / months ly every 20 h or 50 h 100 h Check for cracks and damage; Fuel lines replace if necessary Check the protective conductor connection... -
Page 39: Engine Oil
Maintenance Engine oil The drive motor for your generator, like every internal combustion engine, requires the required engine oil for cooling and inner cooling. It is also very important to use the correct engine oil, both for refilling and when chang- ing the oil, and to adhere the stipulated maintenance intervals. - Page 40 Maintenance Fig. 9-1 Checking and changing engine oil Checking the oil 1. Loosen the three screws in the cover on the maintenance side and then re- level move it. 2. Loosen the yellow screw plug and remove it from the filling opening. AT- TENTION! The screw is wetted with oil.
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Page 41: Changing The Engine Oil
Maintenance Fig. 9-2 Optimal engine oil level Refilling with en- If the oil level is too low, instigate the next steps to correct the level. gine oil 1. Make ready the engine oil to top up with. 2. Put the filling funnel into the engine's filling opening that was previously opened. -
Page 42: Maintenance Of The Air Filter
Maintenance CAUTION! The engine and operating equipment on the generator can get very hot while running. Risk of burns ► Never touch any engine parts (in particular the exhaust system) for a few min- utes after ceasing operation. ► Allow the engine to cool off for at least five minutes before changing or check- ing the engine oil. - Page 43 Maintenance Conditions The generator is switched off. The engine is cooled down sufficiently. A new air filter insert is ready to use. Fig. 9-3 Air filter behind the maintenance flap (removed) Change the air filter 1. Loosen the three large screws so that you can remove the cover on the main- insert tenance side and access the air filter housing.
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Page 44: Spark Plug Maintenance
Maintenance Spark plug maintenance The spark plug must be checked every 100 operating hours, at least how- ever once a year, and replaced if necessary. Wrong adjusted, soiled or worn spark plugs can have a negative effect on the starting behaviour, engine running, fuel consumption and pollutant emissions. -
Page 45: Cleaning The Spark Screen
Maintenance Fig. 9-5 Checking the spark plug Checking the spark 1. Check the spark plug for damage and clean it using a suitable brush, if it can plug be used again. 2. Check the condition and gap of the electrodes, also when using a new spark plug. -
Page 46: Cleaning The Power Generator
Maintenance 3. Remove the securing clip from the spark screen. 4. Use a small slotted-head screwdriver to get the spark screen out of the ex- haust gas outlet and then pull it out completely. The spark screen is removed. 5. Assess the condition of the spark screen and replace it if it is damaged. 6. -
Page 47: Storage
Storage 10 Storage It is important to store the device at a suitable storage location as soon as your generator is no longer being used. • The storage location must be roofed and must not be subjected to standing water, aggressive vapours or soiling as well as major accumulation of dust. •... -
Page 48: Disposal
Pure b2b devices (devices which, for appropriate use, or exclusively are only used the commercial area) must not be disposed of over public collecting points in Germany and further EU countries. Speak to your authorised ENDRESS gen- erator dealer about handing back your recycling waste electrical equipment. The dealer is also your point of contact for any differing regulations on the respective country of deployment. -
Page 49: Troubleshooting
Troubleshooting 12 Troubleshooting The following table is an aid for you to use in a case where faults arise during use. Based on experience a number of malfunctions can already be removed by operating personnel or the possible causes limited. In all other cases contact your service partner as described in the table. - Page 50 Troubleshooting Malfunction possible cause Correction Fuel level too low Top up with fuel The fuel filter is clogged. Replace the fuel filter. Engine oil level too low (oil lack auto- Bring the engine oil level up to The engine starts but stops matic switch-off) the maximum again shortly afterwards...
- Page 51 Troubleshooting Please contact our customer service for further fault diagnosis as well as pro- curement of original spare parts and wear parts at Tel. +49-(0)-7123-9737-44 service@endress-stromerzeuger.de or www.endressparts.com (see Chapter 15 )
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Page 52: Technical Data
Technical data 13 Technical data The following table contains the technical data for your generator. Name Value Unit ESE 2100 i Generator model synchronous Maximum output [[LTP] 1900 Continuous output [PRP] 1800 Nominal frequency [Hz] Nominal speed 3500 - 4600... -
Page 53: Ce Declaration
CE declaration 14 CE declaration... -
Page 54: Replacement Parts
Replacement parts 15 Replacement parts Maintenance and replacement parts can be obtained quickly and easily from your responsible ENDRESS service partner or ENDRESS dealer. You can alternatively obtain support from our central customer service by telephone: +49 (0) 71239737-44 by email: service@endress-stromerzeuger.de Have the item and serial number of your device ready for identification. - Page 55 Replacement parts NOTES...
- Page 56 Replacement parts NOTES...
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Page 57: Keyword Index
Replacement parts Keyword index Switching off 33 automatic low-oil system 31 the power supply companies 11 Transport grip 24 Control panel 24 Control side 23 Customer service 54 under the operator's obligations 22 DIN ISO 3864 7 Warning notices 16 WEEE directive 48 ECO-mode economy circuit 26 Electrical safety 22... - Page 58 Elektrogerätebau GmbH Neckartenzlinger Str. 39 D-72658 Bempflingen, Germany Tel: +49 (0) 7123 /9737-0 Fax: +49 (0) 7123 /9737-50 Email: info@endress-stromerzeuger.de www: www.endress-stromerzeuger.de © 2020, ENDRESS Elektrogerätebau GmbH...
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