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Summary of Contents for Endress Ecopower Series
- Page 1 Power Generators OPERATING INSTRUCTIONS ESE 3000 BS 240 209 ESE 6000 BS 240 210 ESE 6000 DBS 240 211...
- Page 2 Every use and adaptation outside of what is strictly authorised under the copyright law is, without the permission of the ENDRESS Elektrogerätebau GmbH Com- pany, illegal and punishable by law. This applies in particular to reproductions, translations, copy- ing by microfilming and storage and processing in electronic systems.
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Page 3: Table Of Contents
About these instructions Signs and Symbols used List of Contents About these instructions .................. 5 Signs and Symbols used ..................6 1.1.1 General Signs / Symbols ..................6 1.1.2 Safety symbols………..................... 7 General Safety Guidelines ................8 Intended Use ..................... 8 2.1.1 Intended use…………. - Page 4 About these instructions Signs and Symbols used Switching off the Power Generator ..............33 Shutting down Power Generator (longer term shut down) ........ 34 Servicing the Power Generator ..............38 Service Plan ..................... 38 Servicing work ....................39 Checking Electrical Safety ................39 Trouble Shooting ....................
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Page 5: About These Instructions
About these instructions Signs and Symbols used About these instructions Before you use this power generator, carefully read and make sure you understand these instructions. These instructions are intended to enable you to understand the basic operating principles of the power generator. These instructions contain important information on how to use this power generator in a correct and safe manner. -
Page 6: Signs And Symbols Used
About these instructions Signs and Symbols used 1.1 Signs and Symbols used The signs and symbols in these instructions are designed to assist in the understanding of the instructions and to enable the operator to commence use of the generator quickly and safely. -
Page 7: Safety Symbols
About these instructions Signs and Symbols used 1.1.2 Safety symbols Safety symbols highlight a source of danger. Warning about a general danger These warning symbols indicate activities that could lead to several sources of danger. Warning about explosive materials These warnings symbols indicate activities that could lead to the risk of explosion with possibly fatal consequences. -
Page 8: General Safety Guidelines
General Safety Guidelines Intended Use General Safety Guidelines In this section you will find the basic safety guidelines for operation of the power generator. Every person who operates the power generator, or works with someone who operates the power generator is obliged to read this chapter and observe the guidelines when operat- ing the power generator. -
Page 9: Foreseeable Misuse And Incorrect Operation
General Safety Guidelines Intended Use The power generator must be operated in accordance with the conditions set out in the technical documentation. All improper use of the power generator including all uses not described in these instructions will constitute unauthor- ised incorrect usage for which the manufacturer is not legally liable. -
Page 10: Residual Risks
General Safety Guidelines Intended Use 2.1.3 Residual Risks Analysed and evaluated by means of a risk assessment un- dertaken prior to the planning and construction of the power generator. Residual risks that are constructively unavoidable and which may arise during the operating life of the power generator are: Danger to life •... - Page 11 General Safety Guidelines Intended Use Environmental Hazards Environmental hazards from the generator can arise from: Incorrect operation • Operating materials (fuel, lubricants, Engine oils etc.) • Exhaust emissions • Sound emissions • Risk of fire • Material damage to the Material damage to the electrical generator can arise from: Electrical Generator Incorrect operation...
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Page 12: Qualifications And Duties
General Safety Guidelines Qualifications and Duties 2.2 Qualifications and Duties All activities in relation to the electrical generator may only be carried out by personnel qualified for this purpose. They must know and apply the Prevention of Injury regulations and •... -
Page 13: Labelling On The Power Generator
General Safety Guidelines Labelling on the Electrical Generator 2.5 Labelling on the Electrical Generator These labels must be attached to the electrical generator and be easy to read: These • Fig. 2.1: Labels on the generator General warnings Hot surface warning Earth Fuel cock warning Sound power level warning... - Page 14 General Safety Guidelines Labelling on the Electrical Generator Label Designation General warnings Earth Sound power level warning Fire hazard warning Hot surface warning Fuel tap warning Choke Model plate See page 40 for explanation Tab. 2.2: Labels on the generator...
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Page 15: General Safety Instructions
General Safety Guidelines General Safety Instructions 2.6 General Safety Instructions The operator must know the functions of, and be able to use, the components of the power generator. The operator is responsible for the safe operation of the power generator. The operator is responsible for preventing unauthorized use of the power generator. - Page 16 General Safety Guidelines General Safety Instructions Transporting The power generator may only be transported when cold. The power generator may only be transported by vehicle where there is adequate protection against tipping. The power generator may only be lifted using the carry han- dles intended for this purpose.
- Page 17 General Safety Guidelines General Safety Instructions Fuelling The generator’s tank may not be refilled during operating. The tank may not be refilled when the power generator is hot. Use a filling device (funnel) when re-filling. Cleaning The power generator may not be cleaned when in operation. The power generator may not be cleaned when hot.
- Page 18 General Safety Guidelines General Safety Instructions Notice on Protection The packaging material should be recycled in accordance with the locally applicable regulations for the protection of the of the Environment environment. To prevent contamination the operational location must be protected against the leakage of operating materials. Used or residual operating materials should be recycled in accordance with the locally applicable regulations for the protection of the environment.
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Page 19: Description
Description Description This section describes the power generator’s components and functions. Fig. 3.1: Components of the generator Fuel cap Oil drain plug Fuel tank Rocker switch for Engine (On/Off) Fuel valve Low oil light Air filter Volt./Freq./Hrs meters Rope starter for motor Ground connection screw Carrying handle Circuit breaker... -
Page 20: Function And Mode Of Operation
Description Function and Mode of Operation 3.1 Function and Mode of Operation The synchronous generator is rigidly coupled to the drive Engine. The aggregate is mounted on a stable base plate and is housed elastically in a low vibration state. Power consumption is via a splash-proof shock-proof 230 V / 50 Hz socket. -
Page 21: Putting The Power Generator Into Operation
Putting the Power Generator into Operation Transporting the Power Generator Putting the Power Generator into Operation This section describes the operation of the power generator. Dismantling the transport safety device 1. Undo securing screws at both ends of the red transport safety devices (see Fig. -
Page 22: Transporting The Power Generator
Description Function and Mode of Operation 4.2 Transporting the Power Generator Proceed as follows when transporting the power generator. Requirements These requirements must be fulfilled: Power generator is turned off • Power generator has cooled down • Air vent is in the OFF position •... -
Page 23: Setting-Up The Power Generator
Putting the Power Generator into Operation Transporting the Power Generator 4.3 Setting-up the Power Generator Proceed as follows in order to set-up the power generator. Requirements These requirements must be fulfilled: level and stable surface outdoors • operating area is free of flammable materials •... -
Page 24: Fuelling The Power Generator
Putting the Power Generator into Operation Setting-up the Power Generator 4.4 Fuelling the Power Generator Proceeds as follows to fuel the power generator. Requirements These requirements must be fulfilled: appliance is switched off • appliance is cool • adequate air supply and ventilation •... -
Page 25: Filling The Power Generator With Motor Oil
Putting the Power Generator into Operation Fuelling the Power Generator Fuelling the appliance The power generator is fuelled as follows: 1. Push the fuel valve to the OFF position 2. Unscrew the tank cap. 3. Insert filling device (funnel) into the tank. 4. - Page 26 Putting the Power Generator into Operation Filling the Power Generator with Motor Oil WARNING! Incorrect motor oil will damage motor irreparably. Please check the ambient temperature and fill with the following listed oil type: …. < 0° => SAE 10 or 10W30; 10W40 •...
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Page 27: Starting The Power Generator
Putting the Power Generator into Operation Filling the Power Generator with Motor Oil 4.6 Starting the Power Generator Proceed as follows in order to start the power generator. Requirements These requirements must be fulfilled: electrical safety is checked • fuel tank is filled •... - Page 28 Putting the Power Generator into Operation Starting the Power Generator WARNING! Exhaust fumes affect the respiratory system with poten- tially fatal consequences. Ensure there is adequate ventilation. • Only use appliance outdoors. • WARNING! Hot components can ignite flammable and explosive materials.
- Page 29 Putting the Power Generator into Operation Starting the Power Generator Starting the motor You start the motor as follows: Fig. 4.2: Starting the engine Choke (cold start) Rocker switch for motor (Position - ON) Rope starter for motor 1. Push choke lever to START position “see air filter label” (for cold engine only).
- Page 30 Putting the Power Generator into Operation Starting the Power Generator ELECTROSTART 1. Move choke into the start position “see air filter label” (only if motor is cold). 2. Turn the key-switch to the right and hold it in the START position until the motor starts and then release it.
- Page 31 Putting the Power Generator into Operation Starting the Power Generator Connecting load Proceed as follows to connect the load to the power genera- tor. Requirements The following requirements must be fulfilled: the power generator is started • warm up period is complete •...
- Page 32 Putting the Power Generator into Operation Starting the Power Generator Connecting load Proceed as follows to connect a load to the shockproof socket: 1. Lift cover. 2. Insert shock-proof plug. The load is connected to the power generator. Switch on load You switch on the load as follows: 1.
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Page 33: Switching Off The Power Generator
Putting the Power Generator into Operation Switching off the Power Generator Switching off the Power Generator Proceed as follows to switch off the power generator. WARNING! Hot components can ignite flammable and explosive materials. Avoid flammable materials at the operating area. •... -
Page 34: Shutting Down Power Generator (Longer Term Shut Down)
Putting the Power Generator into Operation Shutting down Power Generator (longer term shut down) Shutting down Power Generator (longer term shut down) Infrequent use Starting problems may be experienced if the electrical gen- erator is only used infrequently. To avoid these problems the generator should be run for approx. - Page 35 Putting the Power Generator into Operation Shutting down Power Generator (longer term shut down) The catchment tank capacity varies depending on the model Note (0.5 or 1.5 litre). Precise details can be found on page 40 in the “motor oil fill” table. 2.
- Page 36 Putting the Power Generator into Operation Shutting down Power Generator (longer term shut down) Push fuel valve switch to the OFF position 4. Carefully reconnect the fuel pipe to the carburettor Fuel is drained. Conservation of engine You conserve the engine compartment as follows: compartment Requirements These requirements must be fulfilled:...
- Page 37 Putting the Power Generator into Operation Shutting down Power Generator (longer term shut down) Cleaning the air filter The air filter of the generator is cleaned as follows: Fig. 4.8: Remove the air filter 1. Remove air filter cover from air filter housing 2.
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Page 38: Servicing The Power Generator
1) Every 25 h for operation under heavy loads or high ambient tempera- tures. 2) Clean often in very dusty conditions or where there are high accumula- tions of foreign matter or during longer periods of use in long dry grass. 3) Where applicable 4) To be done by an Endress-Service-Station. -
Page 39: Servicing Work
We recommend that these works be carried out by an au- thorised ENDRESS Service station. 5.3 Checking Electrical Safety The electrical safety may only be checked by personnel au- thorised for this task. -
Page 40: Trouble Shooting
Trouble Shooting Trouble Shooting This section describes how qualified personnel can repair problems that arise during operating. Each problem is described with the possible cause and the applicable method by which it can be remedied. If a problem listed in the following table cannot be repaired, the responsible personnel must switch off the power genera- tor immediately and inform the responsible authorised ser- vice personnel. - Page 41 Trouble Shooting Fault Possible cause Remedy Noisy operation Loose generator or machine Tighten all mounting parts screw Short-circuit in generator *Test winding resistance, re- field/load place field winding, check load appliances if required. Replace defective load appli- ances. Defective bearing *Replace bearing.
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Page 42: Technical Data
Technical Data Technical Data This section contains technical information on the operation of the power generator. Technical data Designation Model ESE 3000 BS ESE 6000 BS ESE 6000 DBS Generator (AVR) synchronous synchronous Synchronous Frequency / protection 50 Hz / IP 23 50 Hz / IP 23 50 Hz / IP 23 class... - Page 43 HO 7 RN-F or equiva- lent Tab. 7.4: Maximum circuit length of the distribution network based on diameter of wiring Explanation of type plate ENDRESS Elektrogerätebau GmbH ESE 6000 BS Neckartenzlinger Straße 39 Generating set ISO 8528 D-72658 Bempflingen, Germany...
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Page 44: Terms Of Warranty
Please note that the following documentation must, in every case, accompany the defective appliance: Purchase documentation (till receipt or invoice) • Description of the defect that has arisen • Service – Hotline Telephone:+49(0)7123-9737-44 EMail: Service@endress-generators.de ENDRESS Elektrogerätebau GmbH●Neckartenzlinger Straße 39●D 72658 Bempflingen Telephone: +49-(0)-7123-9737-0●Telefax: +49-(0)-7123-9737-10●EMail:Info@endress-generators.de●www.endress-generators.de... - Page 45 Technical Data...
- Page 46 Accessories: Wheelset can be ordered optional Make everything easier by using the correct gearing set for your power generator: Available as accesssories for the following models: ESE 2000 BS Order No. 161 029 Notes...
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