Endress ESE 2000I Operating Manual
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Endress ESE 2000I Operating Manual

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Power Generators
ESE 2000I
Article No. 110 005

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Summary of Contents for Endress ESE 2000I

  • Page 1 Power Generators ESE 2000I Article No. 110 005...
  • Page 2 This documentation, including all of its parts, is protected by copyright. Any use or modifi cation beyond the restrictions of the Copyright Act is forbidden and subject to penalty without the consent of ENDRESS Elektrogerätebau GmbH. This applies in particular to copies, translations, microfi lming, as well as...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Overview / first steps ....................... 6 Intended use ..........................6 Scope of delivery ........................6 Safety ............................7 General safety warnings ......................7 Control elements ........................9 Components of the electric generator ..................9 Components of the electric generator ..................10 Functioning and mode of operation ..................
  • Page 4 Table of Contents Technical specifi cations ......................34 Warranty conditions ....................... 38 Environmental protection ...................... 40 List of illustrations Figure 1: Scope of delivery ........................ 6 Figure 3: Labels on the generator ..................... 9 Figure 4: Operating panel ........................ 10 Figure 5: Generator components.....................
  • Page 5 Table of Contents The illustrations in these operating instructions do not always General note: comply completely with the actual design, in particular with regard to the colour, and are to be considered a representation of basic principles.

  • Page 6: Overview / First Steps

    Overview / fi rst steps Intended use Overview / fi rst steps Before operating the generator, read this manual thoroughly, especially its safety instructions. This manual instructs you on basic work with the generator and helps you prevent hazards, repairs and defects. Intended use The generator is for producing 230V alternating current at a frequency of 50 Hz and a nominal load of 1600 watts (for cos...

  • Page 7: Safety

    Safety Safety This section describes the basic safety regulations for operating the generator. DANGER! High risk! Failure to comply can cause injury or death. CAUTION! Moderate risk! Failure to comply can cause property damage. BEWARE! Mild risk! Instructions that must be observed when using the device. General safety instructions - Keep the operating manual at hand during operation.
  • Page 8 Safety DANGER! DANGER TO LIFE! Shock hazard! - Protect the device from dampness and moisture. - Operation is only allowed when the device is dry. If the device becomes damp or wet while running, stop it immediately. - Operation with existing power supply networks is prohibited. - Do not grasp the electrical plug with wet hands.

  • Page 9: Control Elements

    Operating elements Operating elements Components of the electric generator Figure 3: Labels on the generator Sign Name Sign Name Caution: fi re Nameplate hazard Read the operating Caution: hot manual surfaces Warning of dangerous Mind the noise level electrical voltage...

  • Page 10: Components Of The Electric Generator

    Operating elements Components of the electric generator Figure 4: Control panel Red LED oil warning Protective contact socket, 230V/ 230V green LED (230V outlet has voltage) Choke Red overload LED (230V outlet, no voltage) 9 12V circuit breaker = ECOtronic On/Off 12V = outlet On/Off switch Potential equalization (only for special...

  • Page 11: Figure 5: Generator Components

    Operating elements Figure 5: Components of the power generator - 2 Recoil starter Spark plug (behind side panel) Tank cap with air-release valve Air fi lter (behind side panel) Exhaust Oil fi lling (behind side panel)

  • Page 12: Functioning And Mode Of Operation

    Function and mode of operation Function and mode of operation The power generator makes use of inverter technology. The generator generates a higher frequency voltage that is then rectifi ed and electronically turned into an AC voltage of 230V/50Hz by the inverter. This measure makes it possible to generate an output voltage with a constant frequency and voltage regardless of the engine speed.

  • Page 13: Operation

    Operation Operation Transporting the generator Requirements • The generator is turned off • On/Off switch in “Stop” position, Figure 4, No. 5 • Fuel tap in “Off” position, Figure 4, No. 6 • Fuel tank lid ventilation in “Off” position, Figure 5, No. 2 •...
  • Page 14 Notes Notes...

  • Page 15: Refuelling

    Refuelling Refuelling Requirements • the device must be shut off. • a cooled down generator • suffi cient air supply/ventilation DANGER! Escaping petrol can burn or explode. • Prevent petrol from escaping. • The generator is switched off. • The generator has cooled down. •...
  • Page 16 Refuelling Fill the generator with motor oil Requirements • the device must be shut off. • a cooled down generator BEWARE! The generator is always delivered without motor oil. • If the oil level is too low, the device cannot be started. CAUTION! Leaking engine oil can contaminate soil and groundwater.
  • Page 17 Refuelling 1. Unscrew the side panel Fill the device with motor oil 2. Unscrew the sealing plug. 3. Insert the fi lling funnel into the fi ller opening. 4. Pour in oil (0.4l SAE10W-40) to right below the edge of the oil fi...

  • Page 18: Starting The Generator

    Starting the generator Starting the generator Requirements The following requirements must be fulfi lled: • Disconnect the appliance, and do not start the generator under load. • There must be fuel in the tank. • The oil level must be adequate (otherwise the oil warning light will come on and starting will not be possible).

  • Page 19: Figure 8: Wire Rope Hoist

    Starting the generator Wait until the engine runs smoothly. Depending on the external temperature, slowly bring the choke back to home position. ✓ Now the motor will run stably. Note Don’t just let go of the starting cord after starting — guide it by hand into its original position.

  • Page 20: Connecting/Disconnecting Consumers

    Connecting / disconnecting appliances Connecting / disconnecting appliances Proceed as follows to connect up consumers to the generator. Requirements • Completed warm-up phase • If possible, turn the appliance off before connecting. Figure 9: Protective contact socket DANGER! Electric shocks cause injury or death. •...
  • Page 21 Connecting / disconnecting appliances • For appliances with high switch-on currents (pumps, cut-off grinders, etc.), leave the switch in the “OFF” position. 2. Flip the socket cover up. 3. Insert the plug into the socket. ✓ Appliance is connected. Disconnecting appliances Disconnect the appliances from the generator as follows: 1.

  • Page 22: Charging Batteries

    Charging batteries Charging batteries Requirements • Completed warm-up phase • Switch the ECOtronic switch to the “OFF” position. The DC connection (Figure 4, No. 12) provides a DC voltage of 12V/8A to charge 12V batteries. DANGER! • Explosive hydrogen gas may escape during the charging process: Make sure that neither sparks nor an open fi...
  • Page 23 Charging batteries If a high capacity battery, a defective one or a fully discharged battery is charged, it may happen that the 12V circuit breaker trips (Figure 4, No. 10). The circuit breaker can be switched on again by actuating the pressure head. Disconnecting battery Disconnect the battery from the power generator as follows: 1.

  • Page 24: Deactivating The Electric Generator

    Switching the generator off Switching the generator off Turning the engine off 1. Set the “ON/OFF” switch to the “STOP” position, Figure 4, No. 5 2. If the device will not be used again in the next few minutes, set the fuel cock to the “OFF”...

  • Page 25: Cleaning The Electric Generator

    Cleaning the generator Cleaning the generator Requirements The following requirements must be fulfi lled: • the device must be shut off. • a cooled down generator Cleaning the device The power generator should be cleaned at regular intervals. Use a slightly moistened, lint-free cloth with some dish detergent. Make sure that no liquid can get inside the generator.

  • Page 26: Storing/Decommissioning The Generator

    Decommissioning / storing the generator Decommissioning / storing the generator Requirements • Dry, ventilated and dust-free room • A cooled down generator • The tank lid vent valve as well as the fuel cock are in the “OFF” position 1. If the generator contains motor oil or petrol, it must be stored Storing the device (3-8 weeks) only in horizontal position.

  • Page 27: Maintenance

    Maintenance Maintenance Maintenance plan The maintenance work specifi ed in this summary must be carried out after the indicated time intervals. Time interval in operating hours [h] every every every Maintenance work before each 50 hours 100 hours 300 hours start or 3 months or 6 months...

  • Page 28: Motor Oil

    Maintenance Motor oil Requirements • The generator must be on level ground. • The motor must not be hot, but should ideally be slightly warm. • Place a small pan or rag under the screw plug or dipstick, in order to catch the escaping oil. •...

  • Page 29: Air Fi Lter

    Maintenance Adding oil Proceed as follows to add oil (grade SAE10W-40): 1. Unscrew the sealing plug. 2. Insert the fi lling funnel into the fi lling port. 3. Add more oil so that it reaches up to right below the edge of the fi...

  • Page 30: Figure 11: Air Fi Lter

    Maintenance 6. Pour some motor oil (SAE10W-40) onto the fi lter and cleanly distribute it. Press excess oil back out. 7. Re-insert the air fi lter, attach the housing cover and fasten it with a screw. ✓ The air fi lter has been cleaned. Figure 11: Air fi...

  • Page 31: Figure 13: Electrode Gap

    Maintenance CAUTION! Check the electrode gap with a gauge. It should be 0.6 mm to 0.7 mm (see Fig. 17). If the insulator’s ceramics are damaged, the plug must be replaced. If the plug is sooty or black, this means that the mixture is too rich (short-term operation, choke activated too long).

  • Page 32: Cleaning The Spark Arrester

    Maintenance Cleaning the spark catcher Requirements • Included tool • A cool motor • Wire brush Figure 14: Cleaning the spark catcher 1 Rear wall 3 Wire pad 2 Clamp 4 Sieve 1. Unscrew the rear wall 2. Loosen the clamp on the exhaust silencer 3.

  • Page 33: Troubleshooting

    Troubleshooting Troubleshooting Malfunction Possible cause Correction Engine does not start No fuel Check the fuel Fuel cock in the “OFF” Set the fuel cock to the open ON position, Figure 4, No. 6 position On/Off switch in “Stop” Set the “On/Off” switch to the “ON” position, Figure 4, No.

  • Page 34: Technical Specifi Cations

    Technical specifi cations Technical specifi cations Name Unit Type ESE 2500 T Max. output 2000 Nominal output 1600 Nominal frequency [Hz] Nominal speed 3500-4600/5000 [min Rated voltage Rated current Weight (empty) 21.3 [kg] Tank capacity (lead free regular grade fuel ROZ95) Motor oil capacity (SAE10W-40) Dimensions LxWxH 500×288×463...
  • Page 35 Technical specifi cations Explanation of the model plate ENDRESS Elektrogerätebau GmbH ESE 2500T Neckartenzlinger Straße 39 D-72658 Bempfl ingen, Germany Generating set ISO 8528 Pr (LTP) 1.6 kW S / N 110 005 / ….. cos φr 50Hz Ur 1~...
  • Page 36 Technical specifi cations Declaration of Conformity...
  • Page 37 Technical specifi cations Notes...

  • Page 38: Warranty Conditions

    Warranty provisions Warranty provisions For commercial use, the warranty period is six months from the date of purchase. For warranty claims or replacement parts, please contact the dealer from whom the product was purchased. Always be sure to include the following documents with your defective device: •...
  • Page 39 Warranty provisions Service – Hotline Telephone: +49(0)71 23-9737-44 E-Mail: Service@endress-stromerzeuger.de ENDRESS Elektrogerätebau GmbH Neckartenzlinger Straße 3 9 D 72658 Bempfl ingen Telephone: +49-(0)-71 23-9737-0 Fax: +49-(0)-71 23-9737-1 0 E-mail: Info@endress-stromerzeuger.de www.endress-stromerzeuger.de...

  • Page 40: Environmental Protection

    Environmental protection Environmental protection The packaging material must be recycled according to the environmental protection regulations applicable at the place of use. The workplace must be protected against contamination by leaking operating fl uids. Used or leftover fuels and lubricants must be recycled according to the environmental regulations applicable at the place of use.

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