Bartec MAK TIGER 3003 Service Manual
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Bartec MAK TIGER 3003 Service Manual

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Measuring System
MAK TIGER 3003
Service manual
SA 131128
BARTEC BENKE GmbH  Schulstraße 30  D-94239 Gotteszell  Phone +49(0)9929)-301-0  Fax +49(0)9929)-301-112
E-Mail: gotteszell@bartec-benke.de  Internet: www.bartec-benke.de

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  • Page 1 Measuring System MAK TIGER 3003 Service manual SA 131128 BARTEC BENKE GmbH  Schulstraße 30  D-94239 Gotteszell  Phone +49(0)9929)-301-0  Fax +49(0)9929)-301-112 E-Mail: gotteszell@bartec-benke.de  Internet: www.bartec-benke.de...
  • Page 2 Copyright © 2020 by All rights reserved. Subject to change without prior notice. BARTEC BENKE No part of this document may be reproduced, processed or distributed in any form or by any means without the prior written permission of Schulstraße 30...

  • Page 3: Table Of Contents

    Technical data......................34 5.12 Kinetrol (small) ......................35 5.12.1 Technical data......................35 5.13 Kinetrol (medium) .......................36 5.13.1 Technical data......................36 5.14 Kinetrol (large) ......................37 5.14.1 Technical data......................37 5.15 Emergency operation unit type 6980-101 ..............38 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 4 Milk sensor, series A type 6703-17 ..................... 84 Technical data ......................84 Dimensions ......................... 84 Assembly/installation ....................85 Milk sensor, series B type 6703-16 ..................... 86 Technical data ......................86 Dimensions ......................... 86 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 5 22 Thermal printer type 6761-11 .....................127 22.1 Technical data......................127 22.1.1 Printer operation .......................130 22.1.2 Fitting the paper roll holder ..................130 22.1.3 Troubleshooting ......................131 23 Printer type 6881-30 ........................135 23.1 Technical data......................135 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 6 26.9.2 Installation of the ULTRASAMPLER units ............... 185 26.10 Maintenance ......................191 26.10.1 Cleaning the inside and outside of the ULTRASAMPLER ........191 26.10.2 Changing the pump hose ..................192 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 7 Seal diagram for Compact Controller, type 6942-10 until series B ......205 28.2 Seal diagram for Compact Controller, type 6942-10 from series C ......206 28.3 Seal diagram for MID, type 6823-x ................207 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 8 Gotteszell,hereby declare, that this product is in compliance with the essential requirements of the relevant EU-Directives The EU-Declaration of conformity for this product can be obtained from BARTEC BENKE GmbH, Schulstraße 30, D-94239 Gotteszell, info@bartec-benke.de Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 9: About This Manual

    They cannot always be transferred unchanged and may differ slightly from the actual design of the device. BARTEC GmbH reserves the right to make technical changes at any time. BARTEC GmbH is under no circumstances responsible or liable for any indi- rect or consequential damages resulting from the use, operation or application of this user manual.

  • Page 10: Safety Precautions

    ● The MAK units are not a replacement for the safety installations on the milk tanker or for the safety systems put in place by the customer. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 11: Installation Instructions

     Servicing and repairs must be carried out by trained professionals only.  Switch the units off before servicing and repair work, and take measures to prevent them from being switched back on while servicing and repair work is in progress. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 12: Maintenance Schedule

     Carry out sampling process Annually:  Check all screws to make sure that none are loose  Calibration  Check hydraulic oil and oil filter for impurities and change  Change milk hoses Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 13 Safety precautions Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 14: Block Diagram Measuring System Mak Tiger 3003

    Measuring System TIGER, Type 6905-10 ULTRASAMPLER Controller, Type 6771-31 Bottle Drive, Type 6774-10 / or Type 6774-12 Emergency Operation Unit, Type 6980-101 GPS-Receiver, Type 6722-18 GPRS-ModuleType 6942-100 / or GPRS Data Modem 3003 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 15: Compact Controller Tiger Type 6942-10 Serie C

    Compact Flash: all sizes Real time clock Battery backed Display / Keyboard Display LC-graphic display, 120 x 89 mm, monochrome, transflective Resolution 320x240 pixel adjustable LED background lighting Keyboard Resistive touch Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 16 ISF according to DIN 40050 Protective type IP 65 according to DIN 40040 Mechanical data Dimensions See drawing Material Aluminium pressure die casting, coated blue Front screen Weight 65 N (6,5 kg) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 17: Dimensions Compact Controller

    Compact Controller TIGER Type 6942-10 Serie C Dimensions Compact Controller Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 18: Blade-Type Fuses And Led Displays On Tiger 3003 (On Motherboard)

    Lights up LED 77 USB communication, P-Net, digital outputs Flashes LED 78 µ Controller k_pio "busy" (P-Net, digital outputs) Flashes LED CPU Supply voltage Lights up LED CPU Bottom Busy Flashes Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 19: Motherboard With Can-Bus

    USB hub for GPRS, P-Net, CAN, display Lights up LED 82 USB communication, P-Net, digital outputs Flashes LED 83 µ Controller k_pio "busy" (P-Net, digital outputs) Flashes LED 96 USB-Communication CAN Flashes Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 20: Compact Flash Card

    Flashes LED CPU Supply voltage Lights up LED CPU Bottom Busy Flashes Compact Flash card Direction CF Attention: Make sure the equipment is currentless before changing the Compact Flash card! Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 21: Exchanging The Motherboard/Cpu Board

    If it is necessary to remove the cover - in order, for example, to check that the ribbon cable is in the correct position for the display - it is essential to remove the CompactFlash card first. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 22: Compact Controller Wiring

    Compact Controller TIGER Type 6942-10 Serie C Compact Controller wiring Note: Note: Connections to external sources of voltage must be isolated. Plus and minus con- nections are required at each output. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 23: Power Supply

    Pump stop valve Vacuum tank inlet cleaning valve Discharge cleaning valve Inlet transfer pumping valve Discharge transfer pumping valve (optional) Unmeasured transfer pump valve (optional) Transfer pumping stop valve (optional) Vacuum restrictor Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 24: Can Bus Termination (Terminal Resistor) (Series C)

    Serial interfaces 4.6.5 4.6.5.1 Motherboard without CAN-Bus Designation Terminals Interface on the system GPRS White plug dev/usb/ttyUSB0 Bluetooth Display connector dev/usb/ttyUSB1 dev/ttyS3 (not changeable) Printer 8-13 dev/ttySM0 RS485/RS232 66-69 dev/ttyS4 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 25: Motherboard With Can-Bus

    Interface on the system GPRS White plug dev/usb/ttyUSB0 Bluetooth Display connector dev/usb/ttyUSB1 dev/ttyS3 (not changeable) Printer 8-13 dev/ttySM0 RS232 66-69 dev/ttyS4 RS485 128-131 dev/ttyS2 RS232_1 132-137 dev/ttySM1 RS232_2 138-141 dev/ttyS5 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 26: Measuring System Mak Tiger 3003

    Note: Several patent applications have been filed for this measurement method. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 27: Piping

    To maximize the transfer pump performance, the plumbing for the tank outlets, the tap and the transfer pump piping should have a diameter of at least DN 80. The transfer pump valve used by BARTEC BENKE corresponds to DN 80 (optional DN 100) in accordance with DIN 11850.

  • Page 28: System Requirements

     Hydraulic return at least 22 mm diameter for return lines with max. 5 m in length and at least 25 mm for return lines longer than 5 m Attention: The hydraulic return must not fall below an inner diameter of 18 mm! Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 29: Technical Data

    Ambient conditions 0 … + 85 °C medium; - 20 … + 50 °C electronics Operating temperature - 20 … + 60 °C (without fluid) Storage temperature Protection type IP 65 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 30: Piping Diagram

    Measuring system MAK TIGER 3003 Piping diagram Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 31 Measuring system MAK TIGER 3003 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 32 Measuring system MAK TIGER 3003 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 33: Structure Of The Measurement System

    The pump and the level container have to be mounted in a tension-free and vibration-damped way. It is important always to observe the basic dimensions of the measurement system arrangement. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 34: Measurement System Basic Set Front View

    Measuring system MAK TIGER 3003 Measurement system basic set front 5.6.1 view (Optional DN 100) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 35: Measurement System, Basic Set, Side View

    Measuring system MAK TIGER 3003 Measurement system, basic set, side 5.6.2 view (Optional DN 100) Measurement system, basic set, top 5.6.3 view Optional DN 100 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 36: Ejector Unit

    Measuring system MAK TIGER 3003 Ejector unit 5.6.4 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 37: Pneumatic Plan

    Measuring system MAK TIGER 3003 Pneumatic plan BARTEC BENKE delivery scope Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 38: Information On The Pneumatic System

    Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 39: Valve Terminal

    Approx. 6 bar (max. 8 bar)  8 mm Air supply connection  6 mm Valve air connection Accessories Designation Order no. Bracket for pneumatic unit 292852 Substitute solenoid valve 5/2 292897 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 40: Filter Regulator

    0.3 to 10 bar Air connections IG 1/4" Ambient conditions -20 … +50 °C Operating temperature Mechanical data Housing specification Weight 0.28 kg Drainage Manual Dimensions 224 x 75 x 69.5 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 41: Service Unit Including Heavy-Duty Filter

     8 mm Air connections Filter unit 0.01 µm Ambient conditions -20 … +50 °C Operating temperature Mechanical data Housing specification Weight 0.48 kg Drainage Manual Dimensions 224 x 120 x 69.5 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 42: Ejector

    -20 … +80 °C Operating temperature Mechanical data Housing specification Stainless steel Connection DN 50 clamp Dimensions 225 x 108 x 108 Accessories Designation Order no. Ejector connection fitting 1/4" 391223 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 43: Kinetrol (Small)

    Housing specification Epoxy resin, powder-coated Weight 0.44 kg Dimensions 93 x 76 x 70 Accessories Designation Order no. Angle bracket, small, DN 25 304814 Threaded union QSML 1/8" 6 mm 202418 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 44: Kinetrol (Medium)

    0.70 kg Dimensions 113 x 91.4 x 84 Accessories Designation Order no. Angle bracket, medium, DN 40 304815 Angle bracket, medium, DN 50 306271 Threaded union QSML 1/8" 6 mm 202418 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 45: Kinetrol (Large)

    Epoxy resin, powder-coated Weight 1.24 kg Dimensions 136 x 112 x 93 Accessories Designation Order no. Angle brackets, large, DN 3" and DN 80 304816 Threaded union QSML 1/8" 6 mm 202418 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 46: Emergency Operation Unit Type 6980-101

    -20 … +50 °C Operating temperature -25 … +60 °C Storage temperature Climate class ISF as per DIN 40040 Protection class IP 65 Mechanical data Weight Approx. 1.7 kg Dimensions See scale drawing Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 47: Dimensions

    Measuring system MAK TIGER 3003 Dimensions 5.15.2 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 48: Suggested Design Of Vacuum Container

    - Fasten the vacuum container via vibration decoupling (rubber damper) - Cut milk sensor 2 to a length of 15 cm and strip 3 cm of insulation from the bar. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 49: Suggested Dimensions Of Vacuum Container

    Measuring system MAK TIGER 3003 Suggested dimensions of 5.16.1 vacuum container Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 50: Dimensions Of Measurement System With Suggested Design

    Measuring system MAK TIGER 3003 Dimensions of measurement system 5.16.2 with suggested design Mak-Tiger-4Zoll-kpl.jpg Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 51: Overview Of The Hydraulic

    Measuring system MAK TIGER 3003 Overview of the hydraulic 5.17 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 52: Connection Of Hydraulic System To Control Block

    Measuring system MAK TIGER 3003 Connection of hydraulic system 5.17.1 to control block Return flow Pressure connection 303148.pdf Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 53: Mounting Of Rotation Sensor To Rotary Pump

    Non-observance of these mounting instructions can result in the destruction of the proximity switch. Proximity switch Cap (possible mount- ing places) Locking nuts Disk of rotary encoder Bottom opening must be open Mount preferably in the direction of the rear wall Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 54: List Of Spare Parts

    Seal kit Gear Motor, LT-30X44.1-K 307788 Ball valve 335128 Proximity switch U496004 Gear motor for the control block, LT-70B21.0-K 374283 Seal kit Gear Motor, LT-70B21.0-K 373885 High-pressure WDR with molding disc, LT- 408781 70B21.0-K Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 55: Electrical Installation

    Measuring system MAK TIGER 3003 Electrical installation 5.19 Overview diagram 5.19.1 Note: IMPORTANT - Mount GPS and modem antenna at the highest point of the truck, without any reception interferences. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 56: Terminal Connections Of Bottle Drive

    Bottle Drive Mini type 6774-12 Outputs of Ultrasampler type 6771-31 Terminal phy. log. inv. Function Bottle UP/DOWN Bottle transport Magnetic plate motor (via relais) Reference ground for OUT 1-4 Reference ground for OUT 5-8 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 57: Terminal Connections Of Bottle Drive Abo

    Outputs of Ultrasampler type 6771-31 Terminal phy. log. inv. Function Lower filling head Bottle transport Magnetic plate motor (via relay) Reference ground for OUT 1-4 Reference ground for OUT 5-8 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 58: Wiring Of Emergency Operation Unit

    Measuring system MAK TIGER 3003 Wiring of Emergency operation unit 5.19.6 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 59: Measuring System Mak E-Tiger 3003

    Note: Several patents have been applied for in relation to the measuring process. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 60: Pipework

    When connecting the measuring system, be particularly sure that it is not un- der stress when installed. This can be achieved, for example, by decoupling the pressure and rinsing line with hose connections at suitable locations. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 61: System Requirement

     The measuring system must be heated in cold weather to prevent freezing.  If there is a risk of the ambient temperature dropping below 5°C, an ejector heating seal must be provided. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 62: Measuring System

    Measuring system MAK E-TIGER 3003 Measuring system Pipework diagram 6.4.1 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 63: Dimensions Of Measuring System With Large Sample Compartment

    Measuring system MAK E-TIGER 3003 Dimensions of measuring system with 6.4.2 large sample compartment Measuring system, frontal view Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 64 Measuring system MAK E-TIGER 3003 Measuring system, side view Measuring system, plan view Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 65: Pneumatic Diagram

    Measuring system MAK E-TIGER 3003 Pneumatic diagram BARTEC BENKE scope of delivery For information about the pneumatic system, see Chapter 5.7.1 Electrical in- stallation Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 66: Electrical Installation

    Measuring system MAK E-TIGER 3003 Electrical installation Overview plan 6.6.1 Note: IMPORTANT: GPS and modem antenna must be installed at the highest point of the system, free of any hindrances to reception. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 67: Overview Of Control Cabinet

    Measuring system MAK E-TIGER 3003 Overview of control cabinet Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 68 Measuring system MAK E-TIGER 3003 Left side Front Right side Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 69: Connection Diagram For Control Cabinet

    Compressed air monitor -8A1:102 -3B1:2 -8A1:105 -3B1:4 -8A1:101 -3B1:1 Barcode reader reading -9A1:1 LiYCY 7x0.25 DIN47100 Shield 7x0.25 mm² shield -9U1:S unit -9U1:gn -9A1:11 -9U1:yl -9A1:12 -9U1:gr -9A1:4 -9U1:pi -9A1:3 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 70 Valve terminal VM10 Valve terminal connec- -W103 25x0.5 mm² -5A1:28 DIN47100 tion cable -5A1:30 -5A1:31 -5A1:32 -5A1:33 -5A1:34 -5A1:35 -5A1:44 -5A1:37 -5A1:38 grpi -5A1:36 rdbl -5A1:46 wtgn -5A1:29 brgn wtyl ylbr Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 71 -5A1:3 -8A1:83 wtgr brbk -5A1:8 -8A1:41 -5A1:6 -8A1:IN3 brrd -5A1:7 -8A1:40 bror bryl -5A1:40 -8A1:84 brgn -W106 LiYCY 7x0.25 DIN47100 Shield 7x0.25 mm² shield Milk sensor 3 -5A1:22 -5A1:21 -5A1:23 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 72 Measuring system MAK E-TIGER 3003 Thermostat for ejector hea- -W107 Ölflex 400 P 2x1.5 mm² -X3:18 -6S1:1 -X3:19 -6S1:2 Ejector heater heating ele- -W108 Ölflex 400 P 2x1.5 mm² -X3:20 -6E1:1 ment -X3:17 -6E1:2 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 73: Terminal Assignments For Compact Controller

    Measuring system MAK E-TIGER 3003 Terminal assignments for compact controller Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 74: Terminal Assignments For Ultrasampler Controller

    P-Star (Terminal 49) Digital input IN 7, (star in position) pi/wt Bottle drive Digital input IN 8, (bottle down) -2A2:bl As required 0 V on-board power supply, reference ground for IN 1-8 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 75 + 24 V on-board power output rd 1.5 mm² Terminal 39 OGND on-board power output bl 1.5 mm² Terminal 40 + 44 V operating voltage output for Sampler 1 bk 1.5 mm² Terminal 41 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 76: Technical Data

    (frequency inverter required for cold start < 0°C heat-up time) Storage temperature -20 to +60°C (without fluid) Protection class for measuring system IP 55 Protection class for control cabinet IP 55 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 77: Three-Dimensional Illustration

    Measuring system MAK E-TIGER 3003 Three-dimensional illustration 6.12 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 78: Components

    Without reduction in output 1000 m With reduction in output 3000 m Protection class IP55 Mechanical data Dimensions H x W x D 420 x 242 x 200 mm Max. weight 14 kg Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 79: 3-Phase Switching Power Supply, Dc 24 V 40 A

    Equipment protection short-circuit and overload-proof, permanently around 20% (up to 45°C) LED display LED (green): OK; LED (red): Overload, overheating or short-circuit Mechanical data Dimensions H x W x D Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 80: Phase Monitoring Relay

    This can cause the direction of ro- tation to be corrected automatically in association with a contactor reversing combination. With adjusted closed current principle Phase failure Undervoltage Overvoltage Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 81 • during operation -25 to +60°C • during storage -40 to +85 °C Connection type Screw terminals Protection type IP20 Mechanical data Overall width 22.5 mm Dimensions W 92 mm Wiring diagram Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 82: Control Cabinet Temperature Controller

    *Contact opens and contact closes is in relation to the rise in temperature. The NC contact for the heater opens and the NO contact for the fan closes when the specified value is exceeded. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 83: Filter Fan Control Cabinet

    Dimensions 1 for material thickness up to 2 mm +1 mm for material thickness > 2 mm ≤ 3 mm Accessories Name Order number Filter fleece with housing IP55 365086 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 84: Control Cabinet Heater S. No. 395023

    24 V DC Power 150 W Ambient conditions Connection Silicone cable 3 x 0.75 mm² Protection type IP52 Mechanical data Weight 534 g Dimensions Dimensions 166 x 80 x 62 mm Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 85: Network Connection

    AWG 24-12 Connection data Connection 2 Connection designation Control level Connection type RJ45 socket Pole number Ambient conditions Ambient temperature (operation) -20°C to 50°C Ambient temperature -20°C to 70°C (storage/transport) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 86 Wire colour Pin assignment according to TIA 568B white-orange orange white-green blue white-blue green white-brown brown The above pin assignment can be tested using the network cable tester (Order no. 401907). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 87: Large Sample Compartment With Cooler

    24 V DC via 2 cables +/- Voltage monitor Yes, battery monitor included as standard Power consumption Max. 30 A Ambient conditions Ambient temperature (operation) +15°C to +40°C Ambient temperature +5°C to 75°C (storage/transport) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 88 “Enter”. The desired hysteresis can be adjusted using the “arrow keys”. The hysteresis selected is saved by pressing the “Enter” key and holding it down. After the temperature is saved, the display automatically jumps to the current-temperature display. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 89: Electronic Push Switch With Display

    Storage: -20 to +70°C Humidity 45-75% r.h. Protection type IP67 Accessories Name Order number Angle bracket 426537 Sensor connection line M12 362582 Push-in screw fitting ¼ inch 6 mm 282322 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 90: Temperature Probe With Milk Sensor Series B Type 6703-11

    Protection class IP 65 (Verguss) Mechanical data Housing specification A 1.4301 Weight 0.5 kg Fitting DN 20 clamp Specific data Measuring element Pt 100 DIN IEC 751 class A Dimensions Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 91: Assembly/Installation

     Lock the probe in position with the two-hinged clamp, tightening the wing bolt by hand only. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 92: Milk Sensor, Series A Type 6703-17

    - 20 … + 60 °C/briefly up to + 80 °C Operating temperature/sensor element - 30 … + 70 °C Storage temperature Protection type IP 65 Mechanical Data Weight 0,5 kg Casing 1.4301 Assembly Clamp DN 20 Dimensions Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 93: Assembly/Installation

     Lock the sensor in position with the two-hinged clamp, tightening the wing bolt by hand only. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 94: Milk Sensor, Series B Type 6703-16

    - 20 ... + 60 °C / briefly up to + 80 °C Storage temperature - 30 ... + 70 °C Protection class IP 65 (grouting) Mechanical data Weight 0.5 kg Housing specification 1.4301 Fitting Clamp DN 20 Dimensions Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 95: Assembly/Installation

     Lock the probe in position with the two-hinged clamp, tightening the wing bolt by hand only. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 96: Milk Sensor, Series B Type 6703-15

    - 20 ... + 60 °C/briefly until + 80 °C Store temperature - 30 ... + 70 °C Protection class IP 65 (grouting) Mechanical data Weight 0,5 kg Housing specification 1.4301 Fitting Clamp DN 20 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 97: Dimensons

    Milk sensor, series B type 6703-15 Dimensons 10.2 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 98: Assembly/ Installation

    / right turns as far as it will go.  Locking the sensor with a double-jointed clamp, only tighten the thumbscrew "hand-tight". Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 99: Pressure Sensor G ½

    Range of application Pressure relief up to max. 10 bar Approx.  30 x 100 mm Housing dimensions Fitting Welded socket ½" Accessories Designation Order no. Pressure sensor mounting 292601 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 100: Bubble Sensor 3", Series A Type 6900-17

    950 … 1,050 hPa Ambient pressure 100 … 2,000 hPa Internal pressure Mechanical data Dimensions See scale drawing Nominal widths NW 3" Weight Approx. 35 N (3.5 kg) Housing specification 1.4301 Fixing Clamp Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 101: Dimensions

    Bubble Sensor 3", series A type 6900-17 Dimensions 12.2 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 102: Bubble Sensor 4", Series A Type 6900-19

    950 … 1,050 hPa Ambient pressure 100 … 2,000 hPa Internal pressure Mechanical data Dimensions See scale drawing Nominal widths NW 4" Weight Approx. 60 N (6.0 kg) Housing specification 1.4301 Fixing Clamp Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 103: Dimensions

    Bubble sensor 4“, series A type 6900-19 Dimensions 13.2 Note: Please take into account when installing the sensor that the open ends of the electrodes face downwards. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 104: Level Sensor Type 6900-111

    5 m cable (wire end ferrules) Ambient conditions -40 … +80 °C Operating temperature Mechanical data Housing specification Stainless steel Protection class IP 68 Dimensions See drawing Dimensions of level sensor Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 105: Level Sensor Without Float Type 6900-113

    Process connection Dimensions See drawing Accessories Designation Order no. Sensor-Connection cable M12 5 m 365282 Seal Clamp DN50 304621 Clamp-bracket DN2“/50 U495080 Level sensor without flout complete, type 6900-113 362728 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 106 Level sensor without float type 6900-113 Dimensions of level sensor Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 107: Flow Meter Mid Type 6823-X

    7 m connection cable10x0,25mm² shielded, with open ends PG11 cable bushings, internal screw-type terminals. Connection cable assignment MID-terminal Wire color Signal pk/gy +24V Shield + Display - Display P-NET Output 3 Output 3 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 108 Protection class IP 67 Mechanical data Dimensions See drawing Weight Approx 5kg Material Stainless steel teflon coated, stainless steel, PPO Noryle Clamp NW 2“, NW 2,5“, NW 3“ Connection ISO 2852 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 109 2000 l/min 200 l 682320 U950 20 NW 2,5“ 6823-25 75 l/min 100 l/min 50 l 682325 U950 20 NW 2“ 6823-28 * 25 l/min 500 l/min 20 l 682328 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 110: Dimensions

    Flow Meter MID type 6823-x Dimensions 16.2 Top view electrodes Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 111: Assembly/Installation

    It is strictly mandatory to provide a straight flow-calming section upstream and downstream of the MID of L  2 x nominal diameter D. Installation The positive direction of flow is indicated by an arrow on the type plate (6). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 112 CIP cleaning 100 ° C.  Position the flow rate meter so that it can be easily accessed for servicing.  The electrodes in the MID always have to be aligned vertically. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 113  If necessary at this point, take off the threaded milk pipe adapters by undoing the union nuts. Attention: Do not lose the seals and put them back carefully when reassembling. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 114: Wiring

    The usual cleaners approved for use with food in the dairy industry can be used to clean the flow rate meter. The cleaning fluid passing through the system must not exceed the tempera- ture limit of max. + 100 °C. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 115: V2000 Modul, Type 6757-14 Ser. A

    Ser. A Order-No. 279051 The V 2000 module, type 6757-14 Ser. A, forms the heart of the control unit with power unit for the measuring system system V 2000 and V3003. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 116: Technical Data

    - 20 ...+ 70 °C Protective type IP 20 Mechnanical data Dimensions Approx. T 190 x H 145 x B 55 mm Material Aluminium nature (AlMg 3) Weight Approx. 500 g Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 117: Connection Scheme

    V2000 Modul, type 6757-14 Ser. A Connection scheme 17.2 Front Back Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 118 OUT_2+ (24V B) OUT_2- (GND B) OUT_3+ (24V B) OUT_4+ (24V B) OUT_5+ (24V B) OUT_6+ (24V B) OUT_7+ (24V B) OUT_7- (GND B) OUT_8+ (24V B) OUT_8- (GND B) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 119 V2000 Modul, type 6757-14 Ser. A Schirm pk/gy Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 120: 17.3 Pipeline Scheme

    V2000 Modul, type 6757-14 Ser. A 17.3 Pipeline scheme Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 121: Tag-Reader 13,56 Mhz, Type 6910-15

    Protection type IP 66 Climatic classification JWF according to DIN 40040 Mechanical data Dimensions See dimensional drawing Materials PA, PV, 1.4301 Weight Approx. 0.2 kg Assembling 4 x screws M4 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 122: Dimensions And Connection

    TAG-Reader 13,56 MHz, Type 6910-15 Dimensions and connection 18.2 Connection Colour Signal +24V Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 123: Barcode Reading Unit Type 6723-10

    Mechanical data Housing specification Die-cast aluminium Dimensions 120 x 122 x 80 (mm)  Weight Approx. 12 N 1.2 kg Installation position Optional, but cable inlets must not face upwards Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 124: Dimensions

    Affix lower section of housing with 4 x M6 mounting bolts. See section on di- mensions for hole spacing and bolt length. To install, undo the four bolts in the top housing section and remove the top housing section. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 125: Wiring

    Luster terminal Digital input signal (TTL level), type 6727-40 + Bar code reader operating voltage, type 6727-40 - Bar code reader operating voltage, type 6727-40 SHIELD Cable shielding, type 6727-40 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 126 LED when 5 V DC is applied to the Absence of voltage sup- processors. ply for the processors - Check connection cable (The 5 V are routed through to the - Check fuses display by the processor) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 127: Barcode Reader Type 6727-40 Series A

    Order no.: U96410672740 The bar code reader type 6727-40 is a distance scanner for bar codes. It is used to read bar code labels on BARTEC milk sample bottles of type 6845-x in stationary and mobile systems. It is used in conjunction with bar code reading unit type 6723-10.

  • Page 128: Dimensions/Installation

    2 mm if the bar code reading cannot be guar- anteed to be reliable. The optical axis (transmitter light) of the bar code reader must be roughly in the middle of the bars in the bar code (c). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 129: O-Box Type 6753-Xx

    P-Net ID number: 5922. Ambient conditions - 20 … 60 °C Operating temperature - 25 … 80 °C Storage temperature Storage temperature IUF as per DIN 40040 Protection class IP 65 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 130 1 x output extension module 8 D0/2.0 A, type 6753-112 1 x output relay module 1 x 6.3/3 x 2.0 A, type 6753-106 1 x output relay module 1 x 6.3/1 x 2.0 A, type 6753-107 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 131 1 x output extension module 8 D0/2.0 A, type 6753-112 1 x output relay module 1 x 6.3/3 x 2.0 A, type 6753-106 1 x output relay module 1 x 6.3/1 x 2.0 A, type 6753-107 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 132 Input extension module 8DI, type 6753-111 Dimensions (W x H x D) 55 x 85 x 58 mm Power consumption (logic circuit) 0.29 W Weight 1.2 N (= 0.12 kg) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 133 0.325 W (logic circuit) Weight 1.5 N (= 0.15 kg) Max. current per output < 1 A (up to +60 °C) at signal 1 Total load capability 8 A (-20…+60 °C) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 134 Output relay module 1 x 6.1 A/1 x 2.0 A, type 6753-107 U899176753107 Pillar terminal block 3-pole 216968 Pillar terminal block 4-pole 216432 Pillar terminal block 5-pole 222010 Pillar terminal block 6-pole 275016 Pillar terminal block 10-pole 275017 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 135: Thermal Printer Type 6761-11

    - 20 ... 60 °C (excl. paper) Climate class/protection type KWF / IP 30 Accessories: Paper: Thermal paper (order no. 215115) Width: 79.5 mm ± 0.5 Max. diameter: 83 mm Connection cable (order no. 215127) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 136 Keep hold of turning knob and tighten detector screw again by turning clockwise Changing the paper sensor position Detector screw Turning knob Key lever Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 137 Affix the top plate through the holes marked no. "3" Affix the bottom plate through the holes marked no. "4" using the screws provided 3. Fit printer by screw plates in retaining plate A! Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 138: Printer Operation

    1. Detach the paper roll holder. 2. Open the printer cover and attach the paper roll holder by pressing both fittings into the holes, as shown in the diagram below. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 139: Troubleshooting

    The printhead can be very hot after printing. Do not touch it. Allow it to cool down before cleaning it. Do not touch the printhead with your fingers or with a hard object in order to avoid damaging it Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 140 3. Remove the jammed paper, put the roll back in the printer and close the cover. 4. If paper has caught in the automatic cutter and the printer cover will not open then open the cover on the cutter indicated in the diagram below. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 141 Follow the instructions on the sticker and turn the button until the blade appears in the opening. Close the cover on the paper cutter. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 142 The printer is ready to receive data as soon as the self-test has been com- pleted. Note: Press the FEED button if you want to interrupt the self-test manually. Press the FEED button again to continue the self-test. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 143: Printer Type 6881-30

    Max. 4 copies with self-copy paper (25° C) Colour ribbon Colour ribbon cassette black Life expectancy approx. 1.5 x 10 characters Data interface type 6961-100 Serial interface (RS 232) Cable length max. 10 m Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 144: Dimensions

    IP 40 Mechanical data Dimensions 180 x 102 x 195 mm (W x H x D) Weight Approx. 20 N ( 2 kg) Housing Plastic tabletop housing, grey Dimensions 23.2 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 145: Printer Mount Type 6961-100

    24 V (rd) RxD (ye) TxD (gn) GND (bu) Connection of printer mount from series A Terminal connection Terminal Printer mount type 6961-100 24 V (rd+wh) RxD (ye) TxD (gn) GND (bu+bk) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 146 Printer type 6881-30 DIP switch setting (bottom): Remove the adhesive label to change the DIP switch setting. DIP switch no. Printer mount type 6961-100 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 147: Gps-Receiver (Rs 232) Type 6722-18

    Mechanical data Dimensions/mounting holes Mounting bolts 3 x M4, max. thread depth of 8.0 mm not to be exceeded (risk of breakage) Weight 330 g incl. 5 m of cable Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 148: Wiring Of Gps Receiver 6722-18

    (e.g. on the rear cabin) and must be as horizontal as pos- sible. The unit must never be covered by metal parts and must be able to "see" as well as possible in all directions on all sides. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 149: Gprs Modem With Magnetic Antenna

    Storage temperature - 40...+ 85 °C Connections 25.1.2 Attention: The modem must be affixed with plastic bolts. Front view Rear view Power cable RS 232 interface connection (15-pin D-sub) Aerial socket Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 150: Magnetic Antenna

    Fit the antenna in a location with good reception. The magnetic antenna may not be used in potentially explosive atmospheres.. First enter PIN in configuration then insert SIM card while the system is switched off. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 151: Gprs Data Modem Type Telit Gt864-Quad (Optional)

    133 RxD 134 CTS 135 TxD 136 RTS 137 AGND bn + gy Shield terminal  Shield ye/gn replace Note: RS 232_1 corresponds to the interface on the system dev/ttySM1 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 152: Connection Cable For 2. Gprs Data Modem Telit Gt864-Quad Type 4386-306

    GPRS modem with Magnetic antenna Connection cable for 2. GPRS data 25.3.3 modem Telit GT864-Quad type 4386- (BNr. 304946, Länge 10m) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 153: Dimensions And Mounting

    Fit the modem in a dry, dust-free and dirt-free area in a non-hazardous area where it is not exposed to much vibration. Dimensions and mounting holes Installation set, type 6722-103 (Order no. 238862) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 154: Sim Card Specifications For The 3003 System

    *1) FTP connections can also be protected via SSL. This is subject to the provider allowing FTP via SSL. Communications are then no longer in plain text but in SSL encryption form. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 155: Ultrasampler® Sample Collection System

     It is advisable to use the flow level meter (FLM) to increase the accuracy and representativeness of the sample, especially for milk quantities < 300 litres. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 156: Position Of The Ultrasampler

    MAK 3003 system and is recorded if it is above or below the stipulated limits. Fig. 1 shows the position and arrangement of the Ultrasampler in the refrig- erated sample collection box. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 157: Mode Of Operation Of The Ultrasampler

    The sample bottle is identified beforehand by bar code or TAG. Faulty bot- tles are rejected without being used. After every sample collection process, the bottle drive sets the filled sample bottle down in a round magazine. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 158 TAG, thereby ensuring that the data will be correctly attributed for the subsequent laboratory analysis. Fig. 2 illustrates the flow of the data signals and control signals between the functional units of the ULTRASAMPLER and MAK 3003. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 159: Additional Information About The Ultrasampler

    Overfilling can be avoided by comparing the expected delivery quantity with the actual delivery quantity and, if there are major discrepancies, by adjust- ing the delivery quantity manually on the MAK 3003 system before the milk intake process starts. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 160 Pockets of air which falsify the flow level meter readings and which affect the sampling process are largely eradicated by the flow-calming section. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 161: Ultrasampler®-Controller Type 6771-31

    RS 485 Baud rate 76 800 bit/s Galvanic separation 500 V DC Maximum line length 1 200 m ring, 100 m branch line P-NET-ident-no. 5941 Cable connection Clipped connection Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 162: Dimensions

    Climate class JWD (DIN 40040) Permissible operating temperature - 10 ... + 50 °C Permissible storage temperature - 20 ... + 70 °C 23  2 °C Nominal conditions Dimensions 26.2.2 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 163: Block Diagram

    ULTRASAMPLER® sample collection system Block diagram 26.2.3 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 164 Si3 and Si4 are reversible fuses which are ready for use again after a short cooling time after a case of overload has been remedied (do not need re- placing!). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 165: Terminal Connection Plan

    Sampler motor for whole Sampler motor for tank sample, phase B bn/wh tank sample Sampler motor for tank sample, phase C gn/ye Sampler motor for tank sample, phase D gy/pk Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 166 3. This is the standard assignment. Any configuration is basically possible. Note: On configuration of "3003", input IN 6 is strictly reserved for "Bottle in po- sition". Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 167: Wiring

    (= on-board power supply + sampler motor voltage) have to be connected to terminals 39 (red), 40 (blue) and 41 (black). *2) For bottle drive operation, a wire jumper is needed between terminal 32 (IN7) and terminal 49 (P-Star). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 168: Flow Level Meter Type 6826-X

    Cleaning type CIP cleaning Climatic class IWA in accordance with DIN 40040 Mechanical data Dimensions 250 x 180 x 110 mm Weight approx. 50 N (= 5 kg) Pipe connections Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 169 ISO 2852 NW 3“ Layout Red plastic casing PPO Noryle with stainless steel measuring tube Stainless steel measuring tube, teflon-coated Mounting Measuring tube only horizontal, with upstream smoothing section > 3 x NW Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 170 Sealing ring for clamp 2“ U495077 Clamp foldable 2“ U495080 Sealing ring for clamp 2,5“ U495059 Clamp foldable 2,5“ U495056 Sealing ring for clamp 3“ U495031 Clamp foldable 3“ U495065 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 171: Dimensions/Installation

    1 = Cover 5 = Flat gasket 2 = Fastening clamp 6 = Type plate 3 = Cable feed 7 = Hexagon head screw 4 = Connection 8 = Sealing ring Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 172 It might be easier if the pipe supports/anchors are slightly loos- ened first. 2. Then, if necessary, remove the threaded milk pipe adapters from the FLM. Attention: Do not lose the seals and put them back carefully when reassembling. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 173: Wiring

    + Level 0.3 - 2.5 V P-NET A Insulated P-NET B Insulated P-NET S - 24 V DC (GND) Shield + 24 V DC pk/gy Please insulate any non-required conductors individually. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 174: Sampling Cabinet Monitoring Sensor Pt 100 (Optional)

    Pt 100 DIN EN 60 751 Tolerance class Connection Four-wire connection Ambient conditions Operating temperature -5 ... +100 °C Mechanical data Housing specification Stainless steel Connecting cable PVC / l = 5 m Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 175: Bottle Drive, Type 6774-10

    Type 6875 with sample bottles type 6845: max. 72 sample bottles per magazine code reader Fitting facility for bar code reader, e.g. type 6834-10 6727-40 (not supplied with the product) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 176: Dimensions/Mounting

    ULTRASAMPLER® sample collection system Dimensions/Mounting 26.5.2 View from above Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 177 ULTRASAMPLER® sample collection system View from the front Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 178 ULTRASAMPLER® sample collection system View from the left View from below Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 179: Installation

    Connection Establish compressed air connection (see diagram!). Wiring Connect cable for bottle drive (type 6774-304, L = 7 m) to the relevant drive system. Dimensions and location of connections Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 180: Wiring/Terminal Assignment

    ULTRASAMPLER® sample collection system Wiring/terminal assignment 26.5.4 Wiring internally Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 181 ULTRASAMPLER® sample collection system Terminal assignment Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 182: Bottle Drive Mini (Max. 16 Bottles) Type 6774-12

    (Optional capacity for 8 spare bottles) Spare parts and accessories Designation Order number Holder for 16 bottles, type 6774-306 362571 Magnetic holder, type 6774-305 362535 Plastic hose PAN 6 x 1,00 mm (silver) 306004 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 183: Dimensions And Assembly

    When de-energized the bottle transport cylinder must be retracted, the star can be turned by hand counter-clockwise! If the cylinder is extended, it clacks loud when turning the star counterclockwise. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 184: Manual Lifting Device For Sample Bottle Type 6871-3-30 / Type 6871-4-30

    Types The lifting device is for right-side mounting on the sampler (milk flow from right to left) suitable. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 185: Technical Data

    The digital inputs of the compact controller 6942-10 are configured as "positive switching" by de-fault. By changing the configuration (see Type 6744-10) each input can be customized also be switched to "mass switching". Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 186 ULTRASAMPLER® sample collection system Picture Controller-Settings In the controller (periphery), the physical input used must be assigned the logical input "56". Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 187 ULTRASAMPLER® sample collection system Dimensions Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 188: Semi Automatic Lifting Device For Sample Bottle Type 6871-3-50

    Fixed and mobile parts made of stainless steel , sliding disks made of Teflon; inductive proximity switch is screwed in and tightened Weight ca. 2,3kg Usable sample bottles 50 ml Sample bottles with triple slotted sealing plug Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 189: Wiring

    The digital inputs of the compact controller 6942-10 are configured as "posi- tive switching" by default. By changing the configuration (see Type 6744-10) each input can be customized also be switched to "mass switching". Picture 1 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 190 Motor 12 V: Order-No.: U371061 Stabilization 12 V/24 V: Order-No.: U06001398 Controller Settings In the controller (periphery), the logical inputs "55, 56" must be assigned to the physical input used. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 191: Installation

    It must be possible to fix the branch pipe with two holders on the cover of the sample collection box. The holders should sit on the branch pipe ends. Fig. 1 - ULTRASAMPLER in refrigerated sample collection box Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 192 ULTRASAMPLER® sample collection system Fig. 2 Fig. 3 Fig. 2 and Fig. 3 show the dimensions for the sampler and bottle drive lay- out. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 193: Installation Of The Ultrasampler Units

    Mount the branch pipe on the milk pipeline by the flanges on both sides (if using the flow level meter mount this on the flange on the corresponding side). Tighten fasteners slightly.  Turn branch pipe until welded socket is horizontal. Tighten fasteners. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 194 Fit M6 x 0.75 union nut on the free end of the pump hose (1). Fit pump hose on intake cannula in welded socket (2) and tighten union nut (3). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 195 Caution: Never remove the sampler or branch pipe while the collection vehicle is running and the MAK 3003 Tiger system is switched on! Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 196 Undo any locks on the milk pipeline outside the sample collection box (to generate axial play).  Disconnect the connection cable.  Resolve clamps on the flanges and take out flow level meter. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 197 Tighten fasteners again. Removing the bottle drive  Undo the four M6 screws. Remove the bottle drive.  Unplug the connection cable before or after the removal process depending on space constraints. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 198 The sampler and branch pipe can be fitted in the sample collection box or left unfitted. Assembly with proximity switch: Screw proximity switch into manual sample bottle lifter as far as it will go and fit locknut. Dimensions of manual sample bottle lifter Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 199: Maintenance

    This gradually lowers the amount put into the sample bottles. Ideally the pump hose should therefore be changed after each cleaning cycle but, failing that, after no more than 10 days. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 200: Changing The Pump Hose

    Fit new pump hose on injection needle and tighten union nut.  Put the conveying wheel in the position shown in the diagram and fit pump hose in the groove opposite. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 201  Place union nut on pump hose.  Fit pump hose on intake cannula and tighten union nut.  Fit rotor protection and screw down star handle. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 202: Injektionsnadel Montieren

     Unscrew union nut and remove pump hose  Remove pressure spring  Unscrew injection needle from holding plate (turn thumb wheel) To assemble, follow the steps in reverse order. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 203: Start Of Operation

    Start of operation Process and instructions 27.1 The MAK Tiger 3003 operating instructions and the configuration instructions are constituent parts of this manual. Strict adherence to all these instructions is required. The basic procedure for starting up the system is as follows: 1.

  • Page 204: Attribution Of Pnet Address System 3003 And 3002

    Unit 2 system 3003: PNET address 4D H Flow level meter 6826-X (connect to PNET for configuration only) System 3003: PNET address 60 H PNET addresses are written in HEX format ($). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 205: Setting/Adjustment Instructions

    10 kHz = 25 revolutions 400 Hz At normal pressure (approx. 0.3 bar), the pump delivers about 0.27 ml per revolution (which corresponds to the hose calibration factor = 270). Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 206 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 207 Sample bottle volume: 35 ml Overflow tolerance: 120 % Start delay: 0.0 s Calibration factor: 270 µL Pre-rinse from set point: 19 l Rinse steps: Minimum number of steps: Minimum stepping frequency: Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 208 At NW 76: between 1300 l/min and 1500 l/min. After changing the setting, repeat Step 1 and Step 2 until the volume levels are roughly the same. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 209 (see above), the value can vary by about 10 % (approx. 2 - 3 ml) from the set sample bottle volume without affecting the representativeness. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 210 This setting is incorrect in many cases and is a frequent cause of com- plaints! e) Are the limits of the sampler being observed (restrictor for small quanti- ties, throughput)? Is the flow level scaling adequate (1400 l/m at NW 76 mm)? Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 211 Effective for intake quantities which are between the low/medium and me- dium/high switching thresholds. High correction factor: Effective for intake quantities which are above and equal to the medium/high switching threshold. Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 212 Graph illustrating the correction factors: Level in pipe 100 % Proportional (+ fat) Crr.factor = 0 (-fat) Crr.factor = 100 FLM Signal (2.3 V) Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 213: Mak Tiger 3003 Measuring System Seal Diagram

    28.1 ler, type 6942-10 until series B Protection of calibration switch cover with adhesive labels „Calibration switch" "Open" position: Access to measurement parameters "Closed" position: No access to measurement parameters Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 214: Seal Diagram For Compact Controller, Type 6942-10 From Series C

    6942-10 from series C Calibration switch Sealing of Compact Controller Calibration switch Open Closed Sealed Access No access with adhesive labels to measurement to measurement - calibration switch parameters parameters - cover Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

  • Page 215: Seal Diagram For Mid, Type 6823-X

    MAK TIGER 3003 Measuring System seal diagram Seal diagram for MID, type 6823-x 28.3 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...
  • Page 216 Measuring System MAK TIGER 3003 Service manual, SA 131128, 10.03.2020...

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