Oriental motor AR Series Operating Manual
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Oriental motor AR Series Operating Manual

Oriental motor AR Series Operating Manual

Data setter
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HM-60219-4
Data Setter OPX-2A
AR Series
Built-in Controller Type
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.

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Summary of Contents for Oriental motor AR Series

  • Page 1 AR Series Built-in Controller Type OPERATING MANUAL Thank you for purchasing an Oriental Motor product. This manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation. • Always keep the manual where it is readily available.

  • Page 2: Table Of Contents

    Table of contents Safety precautions ....... 3 Parameter mode ......... 28 Introduction ......... 4 Operation in the parameter mode ....28 Setting example ..........29 Preparation ........... 5 Parameter list ............30 Checking the product .........5 Initializing parameters ........37 Names and functions of parts ......5 Test mode ..........

  • Page 3: Safety Precautions

    Safety precautions Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Also read the "Safety precautions"...

  • Page 4: Introduction

    The product described in this manual has been designed and manufactured for use in general industrial machinery, and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for any damage caused through failure to observe this warning.

  • Page 5: Preparation

    Preparation Preparation This chapter explains the items you should know before using the OPX-2A. Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product. •...

  • Page 6: How To Read The Display

    Preparation How to read the display The display consists of 7-segment LEDs. (The number "5" and alphabet "S" are the same.) • Numbers • Alphabets • Signs How to read the LED indicators When the operation mode is changed or an alarm or warning generates, a corresponding LED will be lit. While the motor is operating or the edit lock function is enabled, the condition is also indicated by the illumination of a corresponding LED.

  • Page 7: Basic Operations Of The Opx-2A

    Preparation Basic operations of the OPX-2A Use the six keys to set data and operate the motor. „ Operation flow The OPX-2A is operated according to the flow shown below. Level 1: Top screen in each mode Level 2: Item selection screen Level 3 to move navigate through...

  • Page 8: Edit Lock Function

    Preparation „ How to input values As an example, how to change "+30" to "−100" is explained. Basic operations • Use the keys to increase/decrease the value or change the sign. Use the keys to move to the digit you want to edit. •...

  • Page 9: Rewriting The Driver's Non-Volatile Memory

    Preparation Rewriting the driver ' s non-volatile memory Operation data and parameters are saved to the driver's non-volatile memory. The non-volatile memory can be rewritten approx. 100,000 times. The non-volatile memory will be rewritten after one of the following operations is performed: •...

  • Page 10: Installation And Connection Of The Opx-2A

    Installation and connection of the OPX-2A Installation and connection of the OPX-2A Location for installation The OPX-2A is designed and manufactured for installation in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: •...

  • Page 11: Connecting To The Driver

    • Check if the OPX-2A cable is disconnected or A communication error occurred damaged. between the OPX-2A and driver. • The OPX-2A or the communication part of the driver may have damaged. Contact your nearest Oriental Motor sales office. −11−...

  • Page 12: Screen Transitions

    Screen transitions Screen transitions Top screen of the monitor mode Command speed Warning Command position Top screen at power on Warning record 1 (latest) Operation number Warning record 10 (oldest) Selected number Clear warning Alarm records Alarm record 1 Processing is (latest) in progress (blinking display)
  • Page 13 Screen transitions Note • There are the following restrictions while the edit lock function is effective. • Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate. • Clearing the alarm and warning records, clear data, position preset, teaching, copy mode: They are not displayed on the screen.
  • Page 14 Screen transitions Top screen of Top screen of the parameter mode the test mode Parameter selection Direct I/O test (Example: Electronic gear A) Input test Parameter setting Sensor test Output test Writing of data is in progress Output test (blinking display) JOG operation Operation is in progress...
  • Page 15 Screen transitions to Copy mode Return-to-home operation Perform return-to- home operation Processing is in progress (blinking display) Position preset Perform position preset Processing is in progress (blinking display) Teaching Perform teaching Operation data No. selection 0 Writing of data is in progress (blinking display) Operation data No.
  • Page 16 Screen transitions Top screen of the copy mode Download Data bank selection 0 Processing is in progress (blinking display) Data bank selection 3 Processing is in progress (blinking display) Data bank selection 2 Processing is in progress (blinking display) Data bank selection 1 Processing is in progress (blinking display) Upload...
  • Page 17 Screen transitions to Monitor mode Verification Data bank selection 0 Verification result: Matched Data bank selection 3 Verification result: Unmatched Data bank selection 2 Data bank selection 1 Initialization Initialize operation data Processing is in progress (blinking display) Initialize parameters Processing is in progress (blinking display) Initialize all data...

  • Page 18: Monitor Mode

    Monitor mode Monitor mode Overview of the monitor mode • Monitoring the operating status You can monitor the motor speed, command position, operation data number corresponding to the current operation, and operation data number currently selected in real time. • Checking alarms/warnings, clearing alarm/warning records, and resetting alarms •...

  • Page 19: Monitor Items

    Monitor mode Monitor items „ Motor speed You can check the command speed of the motor (unit: r/min). While the motor is rotating in the CCW direction, "−" is shown in front of the displayed value. If the speed is indicated by an absolute value, no sign is shown to indicate the rotating direction. You can select the value display format using the "display mode of the data setter speed"...
  • Page 20 Monitor mode Alarm code list Number of times the Code Alarm name Resetting on the OPX-2A driver's ALARM LED blinks Excessive position deviation Possible Excessive position deviation during current OFF Overcurrent *1 Not possible Main circuit overheat Possible ARD-KD: Possible Overvoltage ARD-AD, ARD-CD: Not possible Main power off *1...
  • Page 21 Monitor mode • How to reset an alarm 1. While an alarm is displayed, press the key to move to the lower level. 2. Press the key to select the alarm reset screen. 3. Press the key. The alarm is reset. •...
  • Page 22 Monitor mode Warning code list Code Warning name Code Warning name Excessive position deviation Overspeed Excessive position deviation during current OFF Battery connection error Main circuit overheat Electronic gear setting error Overvoltage Wrap setting error Undervoltage RS-485 communication error Overload •...
  • Page 23 Monitor mode Each digit on the 7-segment LED display corresponds to a signal. If the signal is ON, the corresponding digit is lit. If the signal is OFF, the digit is unlit. • Input signals • Output signals Input monitor Output monitor OUT0 OUT1...

  • Page 24: Data Mode

    OPX-2A is disconnected from the driver. Before setting operation data, read the "AR Series FLEX Built-in Controller type USER MANUAL" carefully to understand the basic operations, functions and other details of the driver.

  • Page 25: Setting Items

    Data mode Setting items When a data has been changed, the new data will become effective after stopping the operation. Setting item Setting range Initial value Description Selects how to specify the position (travel 0: Incremental mode Positioning mode amount) in positioning operation (absolute 1: Absolute mode mode or incremental mode).

  • Page 26: Setting Example

    Data mode Setting example This section explains how to change the the positioning mode and position of the operation data No.0. • Positioning mode: Changes from incremental mode to absolute mode. • Position: Changes from 0 step to 10000 steps. Top screen of the data mode 1.

  • Page 27: Initialization Of The Selected Operation Data

    Data mode Initialization of the selected operation data All of the set value for the selected operation data number can be reverted to the initial values. Top screen of the data mode 1. Use the key to select the data mode. The "DATA"...

  • Page 28: Parameter Mode

    You can set parameters relating to motor operation and control. These parameters are saved in the driver. Before setting parameters, read the "AR Series FLEX Built-in Controller type USER MANUAL" carefully to understand the basic operations, functions and other details of the driver.

  • Page 29: Setting Example

    Parameter mode Setting example This section explains how to assign the TIM output to the OUT1 output. Top screen of the parameter mode 1. Use the key to select the parameter mode. The "PAR" LED is lit. Select parameter 2. Press the key on the top screen of the parameter mode.

  • Page 30: Parameter List

    Parameter mode Parameter list There is an unique ID in each parameter. With the OPX-2A, set the parameter selecting the ID. „ Operation data Operation data can also be set by selecting the data mode. Executes the recalculation and setup after changing the operation data. Initial Parameter name Description...
  • Page 31 Parameter mode „ Parameters Effective Parameter name Description Setting range Initial value 0: Immediate stop 1: Deceleration stop Sets how the motor should stop when 2: Immediate stop & STOP input action a STOP input is turned ON. Current OFF 3: Deceleration stop &...
  • Page 32 Parameter mode Effective Parameter name Description Setting range Initial value Sets the common acceleration (rate Common or time) in positioning operation and acceleration continuous operation. 0.001 to 1000.000 1.000 (ms/kHz or s) Sest the common deceleration (rate Common or time) in positioning operation and deceleration continuous operation.
  • Page 33 Parameter mode Effective Parameter name Description Setting range Initial value Sets the temperature at which a main 40 to 85 °C Overheat warning circuit overheat warning generates. (104 to 185 °F) Sets the condition that an overload Overload warning 0.1 to 30.0 s warning generates.
  • Page 34 Parameter mode Effective Parameter name Description Setting range Initial value ARD-KD: Sets whether to enable or disable 0: Disable Moving average moving average. 1: Enable 2064 ARD-AD, ARD-CD: Sets the filter function to adjust the 0: Speed filter Filter selection motor response.
  • Page 35 Parameter mode Effective Parameter name Description Setting range Initial value IN6 input logic level 2198 Sets the IN6 input logic. setting 0: Normally open 1: Normally closed IN7 input logic level 2199 Sets the IN7 input logic. setting OUT0 output Sets the function of output terminals 2208 function selection...
  • Page 36 Parameter mode Effective Parameter name Description Setting range Initial value NET-OUT3 output 2243 Sets the function of NET-OUT3. function selection NET-OUT4 output 2244 Sets the function of NET-OUT4. function selection NET-OUT5 output 2245 Sets the function of NET-OUT5. function selection NET-OUT6 output 2246 Sets the function of NET-OUT6.

  • Page 37: Initializing Parameters

    Parameter mode „ Setting range of function selection parameters • IN input function selection parameters 0: Not used 8: MS0 18: STOP 35: R3 43: R11 51: M3 1: FWD 9: MS1 24: ALM-RST 36: R4 44: R12 52: M4 2: RVS 10: MS2 25: P-PRESET...

  • Page 38: Test Mode

    Test mode Test mode Overview of the test mode • Direct I/O test You can check the ON/OFF status of each input signal of the driver. You can also switch the ON/OFF status of each output signal on the OPX-2A. There is also a direct I/O test function with which you can check the connection status of the driver.

  • Page 39: Operation In The Test Mode

    Test mode Operation in the test mode 1. Use the key to select the test mode. 2. Press the key in the top screen of the test mode. The display changes to the test mode item screen. 3. Use the keys to select the item you want to perform.

  • Page 40: Jog Operation

    Test mode Each digit on the 7-segment LED display corresponds to a signal. The LED is lit when the input signal is ON, and it is unlit when the input signal is OFF. Use the keys to switch the ON-OFF state of the output signal. " " is displayed when the signal is ON, while "...

  • Page 41: Data Select Operation

    Test mode Data select operation Select a desired operation data number and then press the key, and positioning operation will be performed. Operation data No. Operation is in progress Top screen of data select operation selection 0 (blinking display) Operation data No. selection 63 Note During operation, the motor rotates at the specified operating speed while each applicable key is...

  • Page 42: Teaching

    Test mode Teaching You can operate the motor using the keys on the OPX-2A and reflect the attained position in the operation data. The absolute mode will be automatically selected as the operation mode of any position data set by teaching.

  • Page 43: Copy Mode

    Copy mode Copy mode The OPX-2A has four data banks, and operation data and parameters can be saved in each of these data banks. Since an non-volatile memory is used as the data memory element, stored data will be retained even after the power is turned off.

  • Page 44: Downloading To The Driver

    Copy mode • What happens when the key is pressed while the motor is operating Downloading and initialization cannot be executed during operation. Pressing the key will generate an error, and "oPE-Err" will be shown. Be sure to stop the motor operation before pressing the key.

  • Page 45: Uploading To The Opx-2A

    Copy mode 10.4 Uploading to the OPX-2A In this operation, data saved in the driver is uploaded to the Upload driver data specified data bank number. to the OPX-2A. Data bank Upload successful Top screen of upload selection 0 (blinking display) Data bank selection 3 Data bank...

  • Page 46: Initializing Driver Data

    Copy mode If a verification error occurs, a code indicating the nature of the error will blink on the display. Verification will not be performed and the display will return to the top screen of verification. Blinking display Description Action •...
  • Page 47 −47−...
  • Page 48 If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor branch or sales office. x Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual.

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Opx-2a

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