Oriental motor OPX-2A Operating Manual
Oriental motor OPX-2A Operating Manual

Oriental motor OPX-2A Operating Manual

Data setter ble series
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Data setter
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This operating manual describes product handling procedures and safety precautions.
Please read it thoroughly to ensure safe operation.
Always keep the manual where it is readily available.

Table of contents

1 Safety precautions ............................. 2
2 Introduction ........................................ 3
3 Preparation......................................... 5
3.1
Checking the product ..............................5
3.2
Names and functions of parts..................5
3.3
How to read the display...........................6
3.4
3.5
Types of operation modes.......................7
3.6
Edit lock function .....................................7
3.7
3.8
OPX-2A............................................ 10
4.1
Location for installation .........................10
4.2
Installation method ................................10
4.3
Connecting to the driver ........................11
4.4
5 Screen transitions ............................ 12
6 Monitor mode ................................... 14
6.1
6.2
6.3
Monitored items ....................................15
7 Data mode........................................ 19
7.1
Operation in the data mode...................19
OPX-2A
BLE Series
7.2
7.3
7.4
8 Parameter mode...............................22
8.1
8.2
8.3
8.4
8.5
8.6
9 Test mode.........................................32
9.1
9.2
9.3
9.4
10 Copy mode .......................................35
10.2 Operation in the copy mode.................. 35
10.3 Downloading to the driver ..................... 36
10.4 Uploading to the OPX-2A ..................... 37
10.5 Verifying data ........................................ 38
10.6 Initializing driver data ............................ 39
11 Alarm list...........................................40
Setting items ......................................... 20
Multi-speed operation ........................... 20
Initializing operation data ...................... 21
Types of parameters ............................. 22
Setting example .................................... 24
Initializing parameters ........................... 31
Operation in the test mode ................... 32
I/O test .................................................. 33
Jog operation ........................................ 34
HP-5042-3

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Summary of Contents for Oriental motor OPX-2A

  • Page 1: Table Of Contents

    5 Screen transitions ......12 10.3 Downloading to the driver ..... 36 6 Monitor mode ........14 10.4 Uploading to the OPX-2A ..... 37 What you can do in the monitor mode...14 10.5 Verifying data ........38 Operation in the monitor mode....14 10.6 Initializing driver data ......
  • Page 2: Safety Precautions

    1 Safety precautions 1 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Also read the “Safety precautions”...
  • Page 3: Introduction

    Features of OPX-2A The OPX-2A can be used not only to set driver operation data and parameters, but it also serves as a storage location for driver data. Driver data is saved in the areas called “data banks”. Four data banks are provided.
  • Page 4 2 Introduction Expanded functions provided by the OPX-2A By using the OPX-2A you can expand the specifications and functions as follows. • Specification Rotating speed : The rotating speed can be digitally set in units of 1 r/min. Rotating speed range : 80 to 4000 r/min •...
  • Page 5: Preparation

    3 Preparation 3 Preparation This chapter explains the items you should know before using the data setter OPX-2A. 3.1 Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product.
  • Page 6: How To Read The Display

    3 Preparation 3.3 How to read the display The display consists of 7-segment LEDs. (The number “5” and alphabet “S” are the same.) • Numbers • Alphabets • Signs 3.4 How to read the LED indicators When the operation mode is changed or an alarm or warning generates, a corresponding LED will be lit. While the motor is operating or the edit lock function is enabled, the condition is also indicated by the illumination of a corresponding LED.
  • Page 7: Types Of Operation Modes

    3 Preparation 3.5 Types of operation modes The OPX-2A has multiple operation modes. The operation mode will change every time the is pressed. Monitor mode (MON) Copy mode Data mode (COPY) (DATA) The mode changes every time the key is pressed.
  • Page 8: Basic Operations Of The Opx-2A

    3.7 Basic operations of the OPX-2A Use the six keys to set data and operate the motor. Operation flow The OPX-2A is operated according to the flow shown below. Level 1 Level 2 Level 3 : Top screen in each mode...
  • Page 9: Rewriting The Driver's Eeprom

    Operation data and parameters are saved to the driver’s EEPROM. The EEPROM can be rewritten approx. 100,000 times. The EEPROM will be rewritten after one of the following operations is performed: • Edit any operation data or parameter • Download data from the OPX-2A to the driver • Initialize driver data −9−...
  • Page 10: Installation And Connection Of The Opx-2A

    • 1000 m (3300 ft.) or less above sea level 4.2 Installation method Using a metal plate of 1 to 3 mm (0.04 to 0.12 in.) in thickness, insert the OPX-2A into the mounting hole from the front side and securely affix the OPX-2A.
  • Page 11: Connecting To The Driver

    4 Installation and connection of the OPX-2A 4.3 Connecting to the driver Plug the connector attached to the end of the OPX-2A cable into the communication connector (CN3) on the driver, and then turn on the power to the driver.
  • Page 12: Screen Transitions

    5 Screen transitions 5 Screen transitions Top screen Monitor mode Data mode Parameter mode P.14 P.19 P.22 Set operating data Rotating speed ∗1 Operation data Application Rotating speed number 0 parameter Conveyor transfer Torque limit Operation data speed number 7 Acceleration time Function setting...
  • Page 13 5 Screen transitions The following operations cannot be performed while the edit lock function (p.7) is enabled: Note Edit operation data, edit parameters, clear alarm/warning records and perform operations in the copy mode Test mode ∗2 Copy mode ∗2 P.32 I/O test System parameter Input test...
  • Page 14: Monitor Mode

    6 Monitor mode 6 Monitor mode 6.1 What you can do in the monitor mode • Monitoring the operating status You can monitor the motor rotating speed, conveyor transfer speed, load factor and operation data number corresponding to the current operation. •...
  • Page 15: Monitored Items

    Present alarm LED (red) on the OPX-2A is lit. When an alarm generates, the ALM When this LED is lit, you can change the display to the alarm code mode to check the details of the alarm.
  • Page 16 Press the key. The alarm is reset. Overcurrent and EEPROM error alarms cannot be reset on the OPX-2A. To reset Note these alarms, you must cycle the power (p.40). • How to check an alarm record You can check up to ten most recent alarms, starting from the latest one.
  • Page 17 6 Monitor mode Present warning LED (orange) on the OPX-2A is lit. When this LED is lit, When an warning generates, the WNG you can change the display to the warning code mode to check the details of the warning . For the operating procedure, refer to “6.2 Operation in the monitor mode”...
  • Page 18 6 Monitor mode Present warning to navigate through the items. Warning record 1 (latest) Warning record 2 Warning record 10 (oldest) Warning is being reset (blinking display) Warning reset Warning record 1 (latest) ∗ If operations are limited by the edit lock function (p.7), the screen text in gray is not shown. I/O monitor You can check the ON/OFF status of each I/O signal of the driver (Lit: ON, Unlit: OFF).
  • Page 19: Data Mode

    Up to eight sets of operation data can be set. Also the limit value of the motor output torque can be set in operation data. Once set, the operation data is stored in the driver. The data will not be lost even after the OPX-2A is disconnected from the driver.
  • Page 20: Setting Items

    ∗1 The default value is motor starting torque. The rated torque being 100%. ∗2 As in the case being set digitally by the OPX-2A. If any analog setting mode (internal potentiometer, external potentiometer or external DC voltage) is selected, the time over which to reach the rated rotating speed (3000 r/min) is indicated.
  • Page 21: Initializing Operation Data

    7 Data mode Example: Run the motor in the clockwise (CW) direction and switch the operation data (8th speed) No.7 No.6 No.5 No.4 No.3 No.2 No.1 No.0 Motor operation pattern FWD input M2 input M1 input M0 input 7.4 Initializing operation data You can revert operation data saved in the driver to their initial values.
  • Page 22: Parameter Mode

    8 Parameter mode 8 Parameter mode You can set parameters relating to motor operation and control. These parameters are saved in the driver. Before setting operation data, read the BLE Series standard type and electromagnetic type OPERATING MANUAL carefully to understand the basic operations, functions and other details of the driver. Parameters have significant bearing on motor operation.
  • Page 23: Operation In The Parameter Mode

    8 Parameter mode 8.2 Operation in the parameter mode Use the key to select the parameter mode. Press the key in the top screen of the parameter mode, and use the keys to select the application parameters or system parameters. Press the key again to move to the parameter item screen.
  • Page 24: Setting Example

    8 Parameter mode 8.3 Setting example Pressing the key in the parameter item screen enables parameter setting. How a parameter is set are explained below. Example: Set the gear ratio to “50.0” Top screen of the parameter mode Use the key to select the parameter mode.
  • Page 25: Description Of Application Parameters

    8 Parameter mode 8.4 Description of application parameters Function setting parameters to navigate through the items. Initial ∗ Setting range Description value Gear ratio Set the numerical part of the gear ratio 100 to 9999 relative to the rotating speed of the motor Gear ratio digit output shaft.
  • Page 26 Gear ratio 1000 to 9999 r/min • Display the conveyor transfer speed To display the conveyor transfer speed on OPX-2A, set the conveyor gear ratio by using the formula below: Gearhead gear ratio Conveyor gear ratio = Pulley diameter [m] × π...
  • Page 27 To reset the warning, the WNG output will automatically return to OFF. This signal is output when the motor output ∗ TLC output Torque limit output torque reaches the limit value. ∗ These functions will become effective using the OPX-2A. −27−...
  • Page 28 8 Parameter mode • Functions expandable using the OPX-2A Speed setting selection input (M0, M1, M2) Select operation data by a combination of ON/OFF statuses of M0 to M2 inputs. Set the operation data in the data mode (P.19). EXT-ERROR input (External error input) The motor stops when the external error signal is input.
  • Page 29 8 Parameter mode to navigate through the items. Initial Setting range Description value Driver input terminal X0 Driver input terminal X1 Driver input terminal X2 0: None 1: FWD input Driver input 2: REV input terminal X3 3: M0 input 4: M1 input Set the functions to be 5: M2 input...
  • Page 30: Description Of System Parameters

    8 Parameter mode Test operation/display parameters to navigate through the items. Initial Setting range Description value Jog operation speed 0 [r/min], and Set the rotating speed of jog 80 to 1000 [r/min] operation. Jog operation torque Set the torque limit value of jog operation.
  • Page 31: Initializing Parameters

    8 Parameter mode For use in a lift device, set the parameter for electromagnetic brake operation upon • Note alarm [SyS-0-06] to “1: Lock immediately.” If “0: Lock after natural stop” is selected, the load will drop. If a sensor error alarm generates, the electromagnetic brake will lock immediately •...
  • Page 32: Test Mode

    • Note In I/O test, only the I/O signals are checked and the motor does not operate. • In jog operation, the motor can be operated only with the operation of OPX-2A • keys. What happens when the key is pressed while the motor is operating While the motor is operating, you cannot move to any lower level from the top screen of the test mode.
  • Page 33: I/O Test

    You can check the ON/OFF status of each input signal of the driver, or switch the ON/OFF status of each output signal on the OPX-2A. You can also check the voltage value input by the external potentiometer or DC voltage value input externally.
  • Page 34: Jog Operation

    9 Test mode 9.4 Jog operation You can operate the motor using the keys on the OPX-2A. The operating speed corresponds to the value set in the jog operation speed parameter [APP-3-00] and the torque corresponds to the value set in the jog operation torque parameter [APP-3-01] (see P.30).
  • Page 35: Copy Mode

    10 Copy mode 10 Copy mode The OPX-2A has four data banks, and operation data and parameters can be saved in each of these data banks. Since an EEPROM is used as the data memory element, stored parameters will be retained even after the power is turned off.
  • Page 36: Downloading To The Driver

    10.3 Downloading to the driver In this operation, data in the specified data bank Driver number are downloaded to the driver. Download OPX-2A data to the driver. Top screen of download to input a value between 0 and 3.
  • Page 37: Uploading To The Opx-2A

    Check the data bank number wrong. on the OPX-2A. Perform download again. If the same error occurs, the data saved in the OPX-2A may be An error occurred while data was being downloaded. damaged. Upload the applicable data to set the OPX-2A data again.
  • Page 38: Verifying Data

    Check the data bank number wrong. on the OPX-2A. Perform verification again. If the same error occurs, the data saved in the OPX-2A may be An error occurred while data was being verified. damaged. Upload the applicable data to set the OPX-2A data again.
  • Page 39: Initializing Driver Data

    10 Copy mode 10.6 Initializing driver data In this operation, parameters saved in the driver are reverted to their initial values. Top screen of initialization to navigate through the items. Processing is in progress (blinking display) Initialize operation data Initialize application Processing is in progress parameters (blinking display)
  • Page 40: Alarm List

    11 Alarm list 11 Alarm list Alarm Reset by Alarm name Cause Remedial action code OPX-2A • Check the wiring between the driver and motor for damage. Excessive current has flown • If the alarm does not reset even Overcurrent...
  • Page 41 “Enabled.” Note that this alarm is disabled in the FBLⅡcompatible mode. ∗3 This alarm generates only when the EXT-ERROR input is assigned. Overcurrent and EEPROM error alarms cannot be reset on the OPX-2A. To reset these alarms, Note you must cycle the power. After the power has been shut off, wait for at least 30 seconds before cycling the power.
  • Page 42 −42−...
  • Page 43 −43−...
  • Page 44 • Please contact your nearest Oriental Motor office for further information. Singapore Korea Technical Support Tel:(800)468-3982 Tel:1800-8420280 Tel:080-777-2042 8:30 to 5:00 , P.S.T. (M-F) A.M. P.M. www.orientalmotor.com.sg www.inaom.co.kr 7:30 to 5:00 , C.S.T. (M-F) A.M. P.M. www.orientalmotor.com Tel:1800-806161 Hong Kong Branch Tel:+55-11-3266-6018 www.orientalmotor.com.my...

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