Acceptance Test Reports; Start-Up And Acceptance Test - ABB ACS880-07 User Manual

60 Start-up and acceptance test

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Acceptance test reports

You must store the signed acceptance test reports in the logbook of the machine. The report
must include, as required by the referred standards:
• a description of the safety application (including a figure)
• a description and revisions of safety components that are used in the safety application
• a list of all safety functions that are used in the safety application
• a list of all safety-related parameters and their values
• documentation of start-up activities, references to failure reports and resolution of failures
• the test results for each safety function, checksums, date of the tests, and confirmation
by the test personnel.
You must store any new acceptance test reports performed due to changes or maintenance
in the logbook of the machine.
Start-up and acceptance test
You must use the Drive composer PC tool to do the start-up and acceptance test.
Action
WARNING!
Obey the safety instructions. If you ignore them, injury or death, or damage to the
equipment can occur.
Initial status
Safety encoder interface:
When you use a safety pulse encoder in the safety application, validate the safety encoder interface as
described in FSO-21 safety functions module user's manual (3AXD50000015614 [English]), chapter
Verification and validation.
Make sure that the drive is ready for use, that is, you have done the tasks of the drive start-up procedure.
See the hardware manual.
Make sure that the STO function has been configured and validated.
Internal monitoring of the FSO module can trigger the STO function even if you have not defined an
external request signal. The STO function has to be validated before other safety functions.
Note: If parameter S_ENCGEN.11 is set to Est switch not active load, both STO function with speed
estimate and STO function with encoder feedback must be tested - most importantly, the value of
parameter STO.14 must be set according to the application requirements.
Checks and settings with no voltage connected
Stop the drive and do the steps in section
work.
If you have done any connections for the emergency stop circuit on site (such as wiring of additional
emergency stop buttons, connection of shipping splits of large drives, etc.), check the connections
against the applicable circuit diagrams.
Inverter units with parallel R8i inverter modules:
Make sure that the XSTO.OUT output on the inverter control unit [A41] is chained to the STO inputs of
all inverter modules.
Settings with voltage connected
Close the cabinet doors and power up the drive. See the hardware manual.
Electrical safety precautions (page 10) before you start the