Graco Hydra-Clean 1535 Instructions-Parts List Manual
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Graco Hydra-Clean 1535 Instructions-Parts List Manual

Graco Hydra-Clean 1535 Instructions-Parts List Manual

1500 psi (103 bar) operating & 1900 psi (131 bar) maximum working pressure, 2000 psi (138 bar) operating & 2400 psi (165 bar) maximum working pressure
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See also: Instructions-parts List Manual
INSTRUCTIONS-PARTS LIST
This manual contains IMPORTANT
WARNINGS and INSTRUCTIONS
READ AND RETAIN FOR REFERENCE
HYDRA-CLEAN 1535, 2040
Pressure Washer
P/N 800–165, Series B
P/N 800–367, Series A
1500 psi (103 bar) OPERA TING PRESSURE
1900 psi (131 bar) MAXIMUM WORKING PRESSURE
P/N 800–164, Series C
P/N 800–290, Series B
2000 psi (138 bar) OPERA TING PRESSURE
2400 psi (165 bar) MAXIMUM WORKING PRESSURE
GRACO INC. P.O. Box 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1989, GRACO INC.
308–505
Rev A
Supersedes
802–133 &
802–278

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Summary of Contents for Graco Hydra-Clean 1535

  • Page 1 INSTRUCTIONS-PARTS LIST This manual contains IMPORTANT WARNINGS and INSTRUCTIONS READ AND RETAIN FOR REFERENCE HYDRA-CLEAN 1535, 2040 Pressure Washer P/N 800–165, Series B P/N 800–367, Series A 1500 psi (103 bar) OPERA TING PRESSURE 1900 psi (131 bar) MAXIMUM WORKING PRESSURE P/N 800–164, Series C...

  • Page 2: Pressure Relief Procedure

    Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety This pressure washer generates very high fluid pressure. Spray from the gun, leaks or ruptured components can inject fluid through your skin and into your body and cause extremely serious bodily injury including the need for amputation.
  • Page 3 HANDLE AND ROUTE HOSES CAREFULLY. Do not pull on hoses to move the pressure washer. Do not use chemicals which are not compatible with the inner tube and cover of the hose. DO NOT expose Graco hose to...
  • Page 4 Moving parts can pinch or amputate fingers or other body parts. KEEP CLEAR of moving parts when starting or operating the pressure washer. NEVER operate the pressure washer without all guards and interlocks installed and functioning. Follow the TERMS WARNING: Alerts user to avoid or correct conditions that could cause bodily injury.

  • Page 5: Installation

    INSTALLATION 2040 HIGH PRESSURE HOSE CONNECTION INLET WATER CONNECTON 3/4” GARDEN HOSE HIGH PRESSURE HOSE CONNECTION INLET WATER CONNECTON 3/4” GARDEN HOSE Figure 1 Check for Shipping Damage The unit should be checked for any damage that may have occurred in shipping. Any damage should be noted and the carrier notified immediately.
  • Page 6 8. ALWAYS observe the following avoid costly damage to the pressure washer. CAUTION DO NOT allow the pressure washer to idle for more than 10 minutes. Doing so may cause the recirculating water to overheat and damage the pump. T washer if it will not be spraying or cleaning at least every 10 minutes.

  • Page 7: Trigger Safety Latch

    5. Tip holding holes are provided on the chassis. CAUTION To avoid blowing the o–ring out of the quick coupler, due to the high pressure in the system, never operate the pressure washer without a tip securely mounted in the quick coupler. Figure 3 ALWAYS follow the...

  • Page 8: Shutdown, Flushing And Storage

    1. If the pressure washer will be exposed to freezing temperatures, drain all water out of the pump. If it must be stored in freezing temperatures, flush the unit with a 50% anti–freeze solution.

  • Page 9: Troubleshooting Chart

    TROUBLESHOOTING CHART To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. PROBLEM Engine will not start or No gasoline in fuel tank or carburetor.

  • Page 10: Parts Drawing

    PARTS DRAWING 800–164 & 800–290 Hydra–Clean 2040 Pressure Washer...

  • Page 11: Parts List

    PARTS LIST 800–164 & 800–290 Hydra–Clean 2040 Pressure Washer PART DESCRIPTION 800–394 GUN & WAND ASSEMBLY (incl. 15, 17, 19, 27, 49) 802–257 GUARD, Muffler, Briggs & Stratton 802–367 LABEL, Identification, 2040 802–363 LABEL, Caution 802–368 LABEL, Identification, 2040 179–885 LABEL, Warning, chassis 802–141 ENGINE, 8 hp, Briggs &...
  • Page 12 PARTS DRAWING 800–165 & 800–367 Hydra–Clean 1535 Pressure Washer...
  • Page 13 PARTS LIST 800–165 & 800–367 Hydra–Clean 1535 Pressure Washer PART DESCRIPTION 800–394 GUN & WAND ASSEMBLY (incl. 11, 28, 29, 32, 49) 179–885 LABEL, Warning, chassis 802–366 LABEL, Identification, 1535 802–373 LABEL, Identification, 1535 802–264 ENGINE, 5 hp, Honda OHV 803–239 ENGINE, 5 hp, Briggs &...

  • Page 14: Replacing The O-Ring

    GEAR REDUCER SERVICE (1535) To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning on page 2 before proceeding. Replacing the O–Ring 1.
  • Page 15 PARTS DRAWING 802–266 Gear Reducer (1535) PARTS LIST 802–266 Gear Reducer (1535) PART DESCRIPTION 802–350 GASKET 802–351 COVER, Mounting 802–334 SCREW, Set 802–352 GEAR, Pump 802–353 O–RING 801–659 DIPSTICK 802–354 CASE, Mounting 801–023 WASHER, Lock 802–342 SCREW 802–355 SEAL, Oil 802–356 RING, Snap 802–357 RING, Snap 802–358 BEARING...
  • Page 16 GEAR REDUCER SERVICE (2040) To reduce the risk of serious bodily injury, including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure Warning on page 2 before proceeding. Replacing the Gasket NOTE: To maintain a good seal, the gasket must be...
  • Page 17 PARTS DRAWING 802–143 Gear Reducer (2040) PARTS LIST 802–143 Gear Reducer (2040) PART DESCRIPTION 802–332 O–RING 802–333 COVER, Mounting 802–334 SCREW, Set 802–335 GEAR, Pump 802–336 GEAR, Engine 802–337 RING, Snap 802–338 BEARING 802–339 RING, Snap 802–340 GASKET 801–475 DIPSTICK 802–341 CASE, Mounting 801–023 WASHER, Lock 802–342 SCREW...
  • Page 18 PARTS DRAWING 802–265 Pump Assembly, 1500 psi...
  • Page 19 PARTS LIST 802–265 Pump Assembly, 1500 psi PART DESCRIPTION 802–319 MANIFOLD, 1500 psi 801–651 SCREW, Cap, socket hd. 801–652 WASHER, Lock O–RING SEAT, Valve PLATE, Valve SPRING GUIDE, Valve O–RING VALVE ASSEMBLY PACKING RETAINER, Packing RING, Head RETAINER, Packing O–RING SEAL, Oil 803–265 SCREW, Cap, hex hd 803–266 COVER, Crankcase...
  • Page 20 PARTS DRAWING 803–405 Pump Assembly, 2000 psi...
  • Page 21 PARTS LIST 803–405 Pump Assembly, 2000 psi PART DESCRIPTION 801–467 MANIFOLD, 2000 psi 801–468 SCREW, Cap, hex hd. 801–469 WASHER, Lock O–RING SEAT, Valve PLATE, Valve SPRING GUIDE, Valve O–RING VALVE ASSEMBLY 803–283 SCREW, Cap, socket hd. 803–284 COVER, Crankcase 802–500 O–RING, Crankcase Cover 803–285 BEARING, Tapered Roller SEAL, Oil...

  • Page 22: Pump Service

    PUMP SERVICE WARNING To reduce the risk of serious bodily injury including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure Warning before proceeding. NOTE: The following metric wrenches are needed: M10, M13 and M30.

  • Page 23: Technical Data

    Install upstream of pump. ANTI–FREEZE FLUSH KIT 802–327 For flushing system with 50% anti–freeze solution prior to transporting or storing pressure washer in below freezing temperatures. INLET PRESSURE REGULATOR 800–258 Regulates inlet water pressure to 60 psi (4 bar) maximum.
  • Page 24 THE GRACO WARRANTY WARRANTY AND DISCLAIMERS Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twenty four months from date of sale, repair or replace any part of the equipment proven defective.

This manual is also suitable for:

Hydra-clean 2040Hydra-clean 308-505800-164800-165800-290800-367

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