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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
Copyright 2018, T.I.
4415 HO GSR2
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
Built-In Direct Vent
Natural Gas or Propane
Residential or Mobile
French language manuals at fireplacex.com
Manuels de langue Française à fireplacex.com
4/23/2021
Tested and Listed by
Report # 100866536PRT-001
ANSI Z21.88a-2014
CSA 2.33a-2014
Fireplace
Home
www.travisproducts.com
100-01353
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Table of Contents
Related Manuals for FireplaceXtrordinair 4415 HO GSR2
Summary of Contents for FireplaceXtrordinair 4415 HO GSR2
- Page 1 4415 HO GSR2 (with screen) Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
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Page 2: Overview
This manual details the installation requirements for the 4415 HO GSR2 fireplace. For operating and maintenance instructions, refer to the 4415 HO GSR2 Owner's Manual. Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve. -
Page 3: Table Of Contents
Table of Contents Class A Chimney Conversion ......... 32 Overview ..............2 Termination Requirements ........33 Listing Details ............2 Hearth Requirements ..........34 Installation Options ..........6 Non-Combustible Framing (included) ....35 Heating Specifications ..........6 Facing Requirements ..........36 Dimensions ............... - Page 4 Safety Precautions Safety Warnings Failure to follow all of the requirements may result in property damage, bodily injury, or even death. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.
- Page 5 Safety Precautions Safety Warnings (continued) Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance. Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.
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Page 6: Installation Options
Features and Specifications Installation Options Residential or Mobile Home Internal or External Chase Straight or Corner Placement Bedroom Approved Raised or Floor Placement Heating Specifications Natural Gas Propane Approximate Heating Capacity (in square feet)* Up to 2,100 Up to 2,100 Maximum BTU Input Per Hour 42,000... -
Page 7: Packing List
Installation (for qualified installers only) Packing List Propane Conversion Kit Remote Control 4 AA Batteries, 3 AAA Batteries Glass Latch Tool (2) Firestops (8” Diameter) Non-Combustible Framing (3 pieces) Heat Shield Additional Items Required ... -
Page 8: Massachusetts Requirements
Installation (for qualified installers only) Massachusetts Requirements NOTE: The following requirements reference various Massachusetts and national codes not contained in this document. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:... -
Page 9: Fireplace Placement Requirements
Installation (for qualified installers only) See Gas Connection section for additional Commonwealth of Massachusetts requirements. Fireplace Placement Requirements Fireplace must be installed on a level surface capable of supporting the fireplace and vent Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet) ... -
Page 10: Televisions Placed Above The Fireplace
Installation (for qualified installers only) Televisions Placed Above the Fireplace The following section details three methods to allow for television installation above the fireplace. Using a Mantel between the Fireplace and Television IMPORTANT NOTE REGARDING TELEVISIONS AND THIS FIREPLACE Most television manufacturers instruct the homeowner to not place the television above a heat source. Doing so may negatively affect the longevity of the television and may negate the warranty. -
Page 11: Minimum Framing Dimensions
Installation (for qualified installers only) Minimum Framing Dimensions Min. Framing - Without CoolSmart TV kit WARNING When using a CoolSmart TV kit, see section: “CoolSmart TV - Framing the Chase” on page 63. Max. Header Depth 3-1/2” IDB1248 (89mm) Min. Enclosure Height 60"... -
Page 12: Minimum Vent "Bump Out" Application
Installation (for qualified installers only) Minimum Vent “Bump Out” application 4415HO LP & NG Installations 90° (Min. Rise) Vent Approx. 50-3/4” (1290mm) Centerline FP Base to Approx. 64-3/4” (1645mm) Roof Eave © Travis Industries 4/23/2021 - 1353 4415HO GSR2... -
Page 13: Nailing Brackets - Standard Install
Installation (for qualified installers only) Nailing Brackets – Standard Install The fireplace has nailing brackets on both sides. Secure the fireplace to the framing. NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured corner-to- corner the fireplace should be square. -
Page 14: Standard Vs. Extended Position
Installation (for qualified installers only) Standard vs. Extended Position There are two positions that the standoff/heat shield assembly can be installed. The fireplace is shipped in the standard (forward) position. If the unit is installed in the standard position no modification is needed. ... -
Page 15: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). © Travis Industries 4/23/2021 - 1353 4415HO GSR2... -
Page 16: Outdoor Fireplace Installations
Installation (for qualified installers only) Outdoor fireplace installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right). -
Page 17: Removing The Front Panel
Installation (for qualified installers only) Removing the Front Panel The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover (a) Remove the center nut. (b) Loosen the two outer nuts. -
Page 18: Gas Line Requirements
Installation (for qualified installers only) Gas Line Requirements MASSACHUSETTS INSTALLATIONS - WARNING: THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE COMMONWEALTH OF MASSACHUSETTS. OTHER MASSACHUSETTS CODE REQUIREMENTS: Flexible connector must not be longer than 36 inches. ... - Page 19 Installation (for qualified installers only) Gas Line Location NOTE FOR RIGID PIPE: When using rigid pipe, you may wish to disconnect the shutoff valve from the fireplace and route the pipe through the fireplace wall. First, disconnect the gas line from the shutoff valve (see step 1 below).
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Page 20: Electrical Connection
Installation (for qualified installers only) Electrical Connection The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes. Make sure the household breaker is shut off prior to working on any electrical lines. ... -
Page 21: Vent Requirements
Installation (for qualified installers only) Vent Requirements The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system. -
Page 22: Vent Installation
Installation (for qualified installers only) Vent Installation Slide the vent sections together and turn 1/4 turn until the sections lock in place. Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired. -
Page 23: Minimum Vent Pipe Shield - Used For Minimum Vent Applications Only
Installation (for qualified installers only) Minimum Vent Pipe Shield – Used for Minimum Vent Applications Only The minimum vent pipe shield is required when running minimum vent configurations (see page 27). The shield is shipped with the fireplace loose and must be installed as shown below. ©... -
Page 24: Approved Vent Configurations
Installation (for qualified installers only) Approved Vent Configurations Restrictor Position Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. -
Page 25: Intake Restrictor
Installation (for qualified installers only) Intake Restrictor The intake restrictor is accessed by removing the burner (see LP Conversion Instructions on page 52 for details). The intake restrictor is shipped in the open position (position # 1). Follow the directions below to change the intake restrictor to position # 2 or # 3. -
Page 26: Diffuser
Installation (for qualified installers only) Diffuser The diffuser is located inside the inner flue assembly (accessed by removing the exhaust restrictor). © Travis Industries 4/23/2021 - 1353 4415HO GSR2... -
Page 27: Minimum Vent Configuration
Installation (for qualified installers only) Minimum Vent Configuration Use 5x8” Diameter Coaxial Vent NOTE: Use the included pipe shield and both 8” firestops (use on front and back of wall penetration). The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. -
Page 28: Vent Configuration: Vertical Termination
Installation (for qualified installers only) Vent Configuration: Vertical Termination Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded. -
Page 29: Vent Configuration: Horizontal Termination With Vertical Rise
Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise Use 4x6-5/8” Diameter Coaxial Vent. Connect a 8” to 6-5/8” reducer directly to the fireplace (sku 98900165). NOTE: The included pipe shield is not required and may be discarded. The included firestops may be discarded. -
Page 30: Vent Configuration: Horizontal Termination With Vertical Rise - 8" Vent
Installation (for qualified installers only) Vent Configuration: Horizontal Termination with Vertical Rise – 8” Vent Use 5x8” Diameter Coaxial Vent NOTE: Use the included firestop (s). The included heat shield may be discarded. The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. -
Page 31: Masonry Chimney Conversions
Installation (for qualified installers only) Masonry Chimney Conversions The vent may be adapted to utilize an existing masonry fireplace using the Duravent Co-Linear Adapter (sku#96200328). The vent must be installed following all directions included with the vent and those listed below: ... -
Page 32: Class A Chimney Conversion
Installation (for qualified installers only) Class A Chimney Conversion Duravent provides a conversion kit for those wishing to use an existing class A chimney to vent this direct fireplace. The illustration below gives an overview of this type of installation. See the instructions included with the kit for details. -
Page 33: Termination Requirements
Installation (for qualified installers only) Termination Requirements Venting terminals shall not be recessed into a wall or siding. Minimum 9" (229mm) clearance from any door or window Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony Minimum 1" (25mm) from outside corner walls NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier. -
Page 34: Hearth Requirements
Installation (for qualified installers only) Hearth Requirements If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material. If the heater is installed at floor level, we recommend a non-combustible hearth to protect the flooring surface from discoloration or other negative impact from the heater. -
Page 35: Non-Combustible Framing (Included)
Installation (for qualified installers only) Non-Combustible Framing (included) The fireplace includes non-combustible framing members. Attach them to the fireplace and framing following the directions below. 1) Remove the screws on top of the fireplace used to secure the framing members (see illustration below). -
Page 36: Facing Requirements
Installation (for qualified installers only) Facing Requirements Non-combustible facing must extend from the base of the fireplace to the top of the horizontal support (37- 3/8” above the base). See illustration below for details. Non-combustible facing must extend the entire width of the unit to the framing opening on both sides. ... - Page 37 Installation (for qualified installers only) Standard vs. Extended Position The nailing brackets on the side of the fireplace may be placed in the standard or extended position to best suit the facing being used (the header shield is also moved). Most installations use the standard nailing bracket position.
- Page 38 Installation (for qualified installers only) Facing Example – Standard Position – Flush Finish We recommend a non-combustible board (such as Hardiebacker 500™) be placed over the front of the fireplace around the perimeter of the glass opening (do not place over the ledge to the glass opening). ...
- Page 39 Installation (for qualified installers only) Facing Example – Standard Position - Tile-Over Finish Install cement board (or other non-combustible) from the base of the fireplace to the top of the horizontal support (37-3/8” above the base) and to the framing opening on both sides (see “a” below). ...
- Page 40 Installation (for qualified installers only) Do Not Drill or Screw Zone When using screws to secure tile-board or other non-combustible to the front of the fireplace, make sure to avoid the area shown below. Make sure screws penetrate no more than ½” (13mm) into the fireplace. ©...
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Page 41: Mantel Requirements
Installation (for qualified installers only) Mantel Requirements If installing a TV above a mantel, see the section “Televisions Placed Above the Fireplace” on page 10. Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the non-combustible facing) must fall within the shaded portion of the table. -
Page 42: Use Of A Non-Combustible Mantel Below Listed Mantel Clearances
Installation (for qualified installers only) Use of a Non-Combustible Mantel Below Listed Mantel Clearances Each gas fireplace has a unique set of mantel requirements. If you wish to place a non- combustible mantel at a lesser height than specified in this manual, it will need to meet the following requirements: ... -
Page 43: Steps For Finalizing The Installation
Installation (for qualified installers only) Steps for Finalizing the Installation 1. Remove the glass frame (see page 45). NOTE: If using propane (LP) convert the appliance prior to installing the logs. 2. We recommend you purge the gas line at this time (with the glass frame removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up. -
Page 44: Air Shutter Adjustment
Installation (for qualified installers only) Start the heater. Leak test all gas joints. 10. Check the air shutter following the directions below. Air Shutter Adjustment Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. -
Page 45: Glass Frame Removal And Installation
Installation (for qualified installers only) Glass Frame Removal and Installation A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. - Page 46 Installation (for qualified installers only) Follow the instructions in the gray box below for appliances made before July 2020. For later units see the instructions immediately after the gray box. 2. Remove the three screws holding the screen in place (1/4” nutdriver- magnetic driver recommended). Then pivot the screen down slightly until the clips on the bottom disengage from the glass frame.
- Page 47 Installation (for qualified installers only) Lift up on the barrier screen assembly until the top brackets are clear of the tabs on the glass frame assembly. Direct the top edge of the barrier screen forward NOTE: The tabs on the bottom of the barrier screen are long enough that they will still be in the bottom brackets on the glass frame assembly when the top is free.
- Page 48 Installation (for qualified installers only) Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. ©...
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Page 49: Fireback Installation
Installation (for qualified installers only) Fireback Installation Fireplace must not be operated without the firebacks in place. The directions below show installation of metal firebacks. If using ceramic firebacks, follow the directions included with the firebacks (the rear fireback clips are removed and discarded). Access the firebox. - Page 50 Installation (for qualified installers only) Remove the two side fireback clips from the firebox ceiling (1/4” nutdriver). They are located at the outward edges of the firebox near the glass opening. Install the right side fireback. Place the fireback in position and replace the fireback clip to secure the right fireback in place.
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Page 51: Crushed Glass Installation
Installation (for qualified installers only) Crushed Glass Installation Do not allow the crushed glass to block the air slots or to become too thick (maximum 1 layer deep on the burner). Failure to properly install glass may lead to sooting and improper burning. -
Page 52: Lp Conversion Instructions
Installation (for qualified installers only) LP Conversion Instructions WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. - Page 53 Installation (for qualified installers only) 3. Remove the burner. It is held in place with 6 screws (1/4” nutdriver). 4. Remove the burner support as shown below. It is held in place with 6 screws (1/4” nutdriver) and 4 nuts (11/32” nutdriver). 5.
- Page 54 Installation (for qualified installers only) 6. Follow the directions below to replace the orifice. 7. Install the LP pilot orifice following the instructions below. (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).
- Page 55 Installation (for qualified installers only) 8. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see below) – MAKE SURE IT IS CORRECTLY ORIENTED.
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Page 56: Wiring Diagram
Installation (for qualified installers only) Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. © Travis Industries 4/23/2021 - 1353 4415HO GSR2... -
Page 57: Power Heat Duct Installation (Optional)
Optional Equipment Power Heat Duct Installation (Optional) Warning: All wiring should be done by a qualified electrician and shall be in compliance with local codes and with the current National Electric Code ANSI/NFPA 70 (in the U.S.), or with the current CSC22.1 Canadian Electric Code (in Canada). - Page 58 Optional Equipment 3. Under the second layer of knockout plates, you will find cover plates held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may discard the plates 4.
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Page 59: Coolsmart Tv (Optional)
Optional Equipment CoolSmart TV (Optional) CoolSmart TV - Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplace from the front of the unit, just above the glass, to a location higher on the wall. The use of this kit allows for reduced clearance to combustibles and accommodates TV installations closer to the fireplace or in recessed cavities above the fireplace. -
Page 60: Coolsmart Tv - Installation Requirements
Optional Equipment CoolSmart TV - Installation Requirements Min. 1-1/4" (32mm) 3/8" (10mm) Upper Manifold Framing Clearance from Top, Sides 1-1/4" (32mm) and Back to Combustibles 1-3/4" (45mm) Ceiling 3/4" (20mm) Min. 1-1/2" (39mm) Manifold 3-3/4" (96mm) Manifold Support Bracket Lower Manifold Framing Min. -
Page 61: Coolsmart Tv - Combustible "Over-Facing" (Optional)
Optional Equipment CoolSmart TV - Combustible “Over-Facing” (Optional) WARNING When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the front of the fireplace. To be clear, there will be (2) layers of board over the front of the appliance, one non- combustible that covers the entire front of the fireplace, and a second layer that can be combustible material that is placed on top of the non-combustible board. -
Page 62: Coolsmart Tv - Flush Facing Header Configuration And Facing
Optional Equipment CoolSmart TV - Flush Facing Header Configuration and Facing For installations were only non-combustible facing will cover the front of the appliance, the metal header can be moved back ½” to accommodate drywall installed flush with the front of the fireplace The drywall can contact the top ½”... -
Page 63: Coolsmart Tv - Framing The Chase
Optional Equipment CoolSmart TV - Framing the Chase 24-1/4" (616mm) Braces for Manifold Support Brackets 3-3/4" Bottom of Upper (96mm) Manifold Framing Max. 120" (3048mm) 8-1/2" (216mm) Min. 67-1/4” (1709mm) Min. 37-5/8" (956mm) 48-3/4” (1239mm) 17" (432mm) * The dark-shaded framing may be installed after the fireplace is put into position. It is used to provide support for the facing above the fireplace and nailing brackets. -
Page 64: Coolsmart Tv - Fireplace Preparation
Optional Equipment CoolSmart TV - Fireplace Preparation WARNING: In order to extract the heat properly from around the firebox, you will must remove (4) layers of cover plates for each of the (4) flex attachment points on the top of the fireplace. Not removing all of the cover plates can create hazardous conditions. - Page 65 Optional Equipment Second Layer In each of the four holes, you will see the next layer of knockouts. Remove the knockouts using the same technique described above. Third Layer Under the second layer of knockout plates, you will find cover plates held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws.
- Page 66 Optional Equipment Fourth (final) Layer Once the third layer is removed, a final cover plate will be visible. Use a ¼” nutdriver to loosen the screw securing the plate. Reach in and rotate the cover plate to uncover the final hole. NOTE: The final plate does not get removed from the fireplace, just rotated to uncover the hole.
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Page 67: Coolsmart Tv - Using Oval Pipe To Get Past An Obstruction
Optional Equipment CoolSmart TV - Using oval pipe to get past an obstruction 5” Flex to CoolSmart 5” 7-3/4” Manifold If a situation arises that obstructs the 5” round to 6” CoolSmart flex vent runs (such as oval adapter getting past a minimum sideways vent) you may transition the 5”... -
Page 68: Coolsmart Tv - Mantel Clearances
Optional Equipment CoolSmart TV - Mantel Clearances When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the right. If you wish to place a TV above the mantel, it must meet the following requirements: ... - Page 69 Optional Equipment © Travis Industries 4/23/2021 - 1353 4415HO GSR2...
- Page 70 Index Mantel Column Clearances ......41 Additional Items Required ........7 Mantel Requirements ........41 Air Shutter Adjustment ........44 Masonry Chimney Conversions ....... 31 Altitude Considerations ........21 Massachusetts Approval ........2 Approved Vent ..........21 Massachusetts Requirements ......8 Approved Vent Configurations ......
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