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A Series pumps are covered 24 months by warranty within the limits mentioned in our General Sales Conditions.
In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of MOUVEX,
warranty will be canceled.
Z.I. La Plaine des Isles - F 89000 AUXERRE - FRANCE
Tel. : +33 (0)3.86.49.86.30 - Fax : +33 (0)3.86.49.87.17
contact@mouvex.com - www.mouvex.com
AZ PUMP
Construction O
WARRANTY :
INSTRUCTIONS 1003-A00 e
Section
1003
Effective
September 2018
Replaces
May 2017
Original instructions
INSTALLATION
OPERATION
MAINTENANCE
Your distributor :

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Summary of Contents for Dover PSG Mouvex AZ O

  • Page 1 INSTRUCTIONS 1003-A00 e Section 1003 Effective September 2018 Replaces May 2017 Original instructions AZ PUMP Construction O INSTALLATION OPERATION MAINTENANCE WARRANTY : A Series pumps are covered 24 months by warranty within the limits mentioned in our General Sales Conditions. In case of a use other than that mentioned in the Instructions manual, and without preliminary agreement of MOUVEX, warranty will be canceled.
  • Page 2: Table Of Contents

    ECCENTRIC PISTON PUMP MOUVEX PRINCIPLE SAFETY, STORAGE, INSTALLATION AND MAINTENANCE INSTRUCTIONS MODEL : AZ O USED PRESSURE UNITS Unit with suffix "g" : Unit without suffix : Gauge pressure, given regarding to atmospheric pressure Differential pressure, for example, pressure difference between (~101325 Pa, taken at 1 bar / 14,5 psi in this IOM).
  • Page 3: Overall Dimensions

    1. OVERALL DIMENSIONS Weight : 6 kg support (7 kg with foot) Bypass valve. Noise level Space required for removing pump. Pump plate. The sound level of a pump is greatly influenced by its condi- Support foot pump. tions of use. Cavitation and pumping products with high gas Mounting point for probe : M6 - threaded width : max.
  • Page 4: Installation

    2. INSTALLATION 2.1 Choice of pump The pipes must be designed to allow thermal expansion and contraction and be firmly secured (the use of flexible To obtain the service expected from a MOUVEX pump, hoses and expansion loops is recommended). regarding both performance and longevity, it is vital that We recommend placing isolating valves close to the the type of pump, its speed and the materials used for its...
  • Page 5: Bypass

    2. INSTALLATION (continued) 2.5 Bypass 2.7 Anchoring the pump units WARNING The correct seating of the pump unit is vital for its effi- cient operation and its longevity. The surface must be resistant enough to absorb the FAILURE TO RELIEVE THE SYSTEM stresses due to the pump unit without deformation.
  • Page 6: Electric Motors

    2. INSTALLATION (continued) The 3 figures below show the operation clearly. This fundamental checking of the pump must be done without any product, with the inlet and outlet circuit open Carry out the control at four points : to the air, for example, to avoid any risk of an unexpec- at the top ‐...
  • Page 7: Use

    3. USE 3.1 Storage 3.4 Starting-up the pump In the case of prolonged shutdown or storage, we WARNING recommend dismantling the pump and greasing it tho- roughly. If it cannot be dismantled, it should be filled with oil via its orifices (inlet and outlet) and rotated slowly by FAILURE RELIEVE SYSTEM...
  • Page 8: Opening The Pump To Inspect The Cylinder/Piston And Bushings

    4. OPENING THE PUMP TO INSPECT THE CYLINDER/PISTON AND BUSHINGS Before opening the pump, always ensure that it has been drained and release the pressure it may contain. Make sure the isolation valves, if any, are closed before pulling out the drain plug 812 and its seal 848. WARNING WARNING DISCONNECTING THE FLUID OR...
  • Page 9: Necessary Tools

    4. OPENING THE PUMP TO INSPECT THE CYLINDER/PISTON AND BUSHINGS (continued) 4.2.2 To remove piston WARNING Remove the piston 301 by pulling it along the shaft 501. BE CAREFUL WITH THE WEIGHT OF THE PARTS WHEN THEY ARE BEING 4.2.3 To remove mechanical seal and shaft REMOVED.
  • Page 10: Monodir Mechanical Seal

    5. MONODIR MECHANICAL SEAL WARNING DISCONNECTING THE FLUID OR PRESSURE CONTAINMENT COMPO- NENTS DURING PUMP OPERATION CAN CAUSE SERIOUS PERSONAL INJURY, DEATH OR MAJOR PROPERTY DAMAGE. Hazardous pressure can cause personal injury or property damage. WARNING 5.1 Operation IF PUMPING HAZARDOUS OR TOXIC The shaft 501 with the driver 641 drive seal housing 612, FLUIDS, THE SYSTEM MUST BE FLUS- HED PRIOR TO PERFORMING ANY...
  • Page 11: Bypass

    6. BYPASS CAUTION WARNING IF PUMPING HAZARDOUS OR TOXIC THE PUMP LUBRICANT IS VERY SLIPPE- FLUIDS, THE SYSTEM MUST BE FLUS- RY AND MAY CAUSE SERIOUS INJURY. HED PRIOR TO PERFORMING ANY ANY SPILLS MUST BE CLEANED UP. SERVICE OPERATION. Slippery lubricant.
  • Page 12: Inversion

    6. BYPASS (continued) Loading (bar) Mini Maxi 1,65 6.3 Inversion Before commencing work, make sure that the pump cannot be started up, even accidentally. Before opening WARNING the pump, it must be drained and relieved of any pressu- re it may contain. Take care to check that the isolation valves, if any, are closed before pulling out the drain plug 812 and its seal 848.
  • Page 13: Obtaining The Flow

    6. BYPASS (continued) 6.5 Obtaining the flow 6.6 Energy consumption If the energy consumption does not correspond with WARNING expectations, the reason may be poor adjustment of the bypass valve. If consumption is low and you do not get the required PUMPS OPERATING AGAINST A CLO- flow, close the discharge valve and tighten the adjust- SED VALVE CAN CAUSE SYSTEM...
  • Page 14: Maintenance

    7. MAINTENANCE 7.1 Greasing 7.2 Checking of parts Except for special cases, the MOUVEX pump only requi- The piston 301 and the cylinder 201 are active parts res lubrication of the shaft inlet bearing. (wearing parts). These parts must be replaced if the thickness measurements are lower than the following Use a grease for good quality ball bearings.
  • Page 15: Storage

    9. STORAGE 9.1 Short duration (≤ 1 month) 9.2 Long duration (> 1 month) The recommendations from the manufacturer should be WARNING followed if the pump is stored with its gear motor. Pump ports should be filled with a non-corrosive liquid that it compatible with the pump components in order to IF PUMPING HAZARDOUS OR TOXIC FLUIDS, THE SYSTEM MUST BE FLUSHED...
  • Page 16: Troubleshooting

    11. TROUBLESHOOTING ZERO OR INSUFFICIENT FLOW PRELIMINARY CHECKS Make sure that the plastic plugs have been taken away from the ports of the pump and that the pump is running (defective drive, damaged motor, etc., faulty transmission : broken coupling, sliding belt, worn or poorly coupled clutch, etc.).
  • Page 17 11. TROUBLESHOOTING (continued) MEASURING THE VACUUM PRESSURE (as close as possible to the pump inlet, inlet side). If the vacuum is high, e.g. higher than or equal to 6 to 7 metres WC (0.6 to 0.7 bara i.e. about 45 or 50 cm of mercury), this can result in pump noise.
  • Page 18 11. TROUBLESHOOTING (continued) ABNORMAL NOISES These noises can be caused by hydraulic and mechanical sources. They can be distinguished by the fact that only the former disappear (or at least lessen) when air is allowed into the inlet pipe. HYDRAULIC NOISES These noises can come from insufficient product being supplied to the pump, or : - the rotation speed is too high for the installation conditions (increase of viscosity due to a change of product or a reduction of temperature, etc.).
  • Page 19: Certificate Of Conformity

    12. CERTIFICATE OF CONFORMITY NT 1003-A00 09 18 AZ O e 19/19...

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