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Related Manuals for Dover PSG WILDEN CSI Saniflo Hygienic PS8
Summary of Contents for Dover PSG WILDEN CSI Saniflo Hygienic PS8
- Page 1 ENGINEERING OPERATION & MAINTENANCE MANUAL Saniflo™ Hygienic™ Series Clamped Metal Pump Where Innovation Flows WIL-12620-E-07...
- Page 2 No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or any means electronic or mechanical, including photocopying and recording, without the written permission of PSG, a Dover Company, except as described by the terms of those agreements.
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Page 3: Table Of Contents
PS8 Saniflo™ Hygienic™ Series CONTENTS SECTION 1: Precautions – Read First! ..................... 4 SECTION 2: Wilden Pump Designation System ..................5 SECTION 3: How It Works .......................... 6 SECTION 4: Dimensional Drawings ......................7 SECTION 5: Performance ........................... 9 PS8 Saniflo HS Rubber-Fitted ........................9 PS8 Saniflo HS EZ-Install TPE-Fitted ....................... -
Page 4: Section 1: Precautions - Read First
PS8 Saniflo™ Hygienic™ Series SECTION 1 PRECAUTIONS – READ FIRST! WARNING: Always wear safety glasses when operating CAUTION: Before attempting any maintenance or repair, a pump to avoid eye injury. If diaphragm rupture occurs, disconnect the compressed air line to the pump and allow material being pumped may be forced out of the air all air pressure to bleed from the pump. -
Page 5: Section 2: Wilden Pump Designation System
PS8 Saniflo™ Hygienic™ Series SECTION 2 WILDEN PUMP DESIGNATION SYSTEM PS8 SANIFLO HYGIENIC SERIES LEGEND XPS 8 / X X / X X X / X X / X X / X X X X 51 mm (2") Pump GASKETS MODEL SPECIALTY Maximum Flow Rate:... -
Page 6: Section 3: How It Works
PS8 Saniflo™ Hygienic™ Series SECTION 3 HOW IT WORKS – AIR-OPERATED DOUBLE-DIAPHRAGM PUMP The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke. FIGURE 1 The air valve directs pressurized air to FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke, the air... -
Page 7: Section 4: Dimensional Drawings
PS8 Saniflo™ Hygienic™ Series SECTION 4 DIMENSIONAL DRAWING PS8 SANIFLO™ HYGIENIC™ SERIES – FIXED STAND DIMENSIONS BALL/MUSHROOM VALVE METRIC STANDARD ITEM (mm) (inch) 18.1 23.4 35.8 37.7 15.2 15.0 23.1 22.9 23.0 15.8 13.8 12.5 14.0 ø10 ø0.4 LW0247 REV. C PS8 SANIFLO™... - Page 8 PS8 Saniflo™ Hygienic™ Series DIMENSIONAL DRAWING PS8 SANIFLO™ HYGIENIC™ SERIES – SWIVEL STAND DIMENSIONS BALL/MUSHROOM VALVE METRIC STANDARD ITEM (mm) (inch) 18.1 24.5 36.9 38.8 20.5 20.3 28.4 28.2 24.1 15.8 13.8 15.5 17.0 ø10 ø0.4 LW0248 REV. C PS8 SANIFLO™ HYGIENIC™ SERIES – SWIVEL STAND DIMENSIONS FLAP VALVE METRIC...
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Page 9: Section 5: Performance
PS8 Saniflo™ Hygienic™ Series SECTION 5 PERFORMANCE PS8 SANIFLO™ HYGIENIC™ SERIES RUBBER-FITTED Ship Weight……………..……….49 kg (109 lb) Air Inlet…………………………….19 mm (3/4") Inlet…………………………………..51 mm (2") Outlet………………………………...51 mm (2") Suction Lift……………………4.1 m Dry (13.6') 9.0 m Wet (29.5') Disp. Per Stroke …….………..1.0 L (0.27 gal) Max. -
Page 10: Ps8 Saniflo Hs Full-Stroke Ptfe-Fitted
PS8 Saniflo™ Hygienic™ Series PERFORMANCE PS8 SANIFLO™ HYGIENIC™ SERIES FULL-STROKE PTFE-FITTED Ship Weight……………..……….49 kg (109 lb) Air Inlet…………………………….19 mm (3/4") Inlet…………………………………..51 mm (2") Outlet………………………………...51 mm (2") Suction Lift……………………3.9 m Dry (12.7) 9.0 m Wet (29.5') Disp. Per Stroke …….………..1.0 L (0.27 gal) Max. -
Page 11: Ps8 Saniflo Hs Ptfe Integral Piston Diaphragm-Fitted
PS8 Saniflo™ Hygienic™ Series PERFORMANCE PS8 SANIFLO™ HYGIENIC™ SERIES PTFE INTEGRAL PISTON DIAPHRAGM-FITTED Ship Weight……………..……….49 kg (109 lb) Air Inlet…………………………….19 mm (3/4") Inlet…………………………………..51 mm (2") Outlet………………………………...51 mm (2") Suction Lift……………………2.3 m Dry (7.4') 9.0 m Wet (29.5') Disp. Per Stroke …….………..0.5 L (0.14 gal) Max. -
Page 12: Suction Lift Capability
PS8 Saniflo™ Hygienic™ Series SUCTION LIFT CAPABILITY SUCTION LIFT CAPABILITY PS8 SANIFLO™ HYGIENIC™ SERIES SUCTION LIFT CAPABILITY Suction-lift curves are calibrated for pumps operating at 305 m (1,000') above sea level. This chart is meant to be a guide only. There are many variables that can affect your pump's operating characteristics. -
Page 13: Section 6: Suggested Installation, Operation, Maintenance, And Troubleshooting
PS8 Saniflo™ Hygienic™ Series SECTION 6 SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING Wilden pumps are designed to meet the performance requirements of be eliminated. In addition, pump efficiency can be adversely even the most demanding pumping applications. They have been affected if proper attention is not given to site location. -
Page 14: Operation
PS8 Saniflo™ Hygienic™ Series SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING to control the pump from a remote location. When the pump NOTE: In the event of a power failure, close the shut- discharge pressure equals or exceeds the air supply pressure, the off valve if you do not want the pump to restart when the pump will stop. -
Page 15: Troubleshooting
PS8 Saniflo™ Hygienic™ Series SUGGESTED INSTALLATION, OPERATION, MAINTENANCE AND TROUBLESHOOTING Troubleshooting Pump air valve freezes. Pump will not run or runs slowly. Check for excessive moisture in the compressed air. Remove plug from pilot spool exhaust. Either install a dryer or a hot air generator for compressed Ensure that the air inlet pressure is at least 0.4 bar (5 psig) air. -
Page 16: Pump Disassembly
PS8 Saniflo™ Hygienic™ Series SECTION 7 DISASSEMBLY / REASSEMBLY PUMP DISASSEMBLY Tools Required: CAUTION: Before attempting any maintenance or repair, disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump. Disconnect all 1"... - Page 17 PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 7 Step 8 Step 9 Next, remove the clamp bands that Next, remove the ball valve housing, Now the large clamp bands can be secure the ball valve housing to the liquid valve ball and gasket from liquid removed.
- Page 18 PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 11a Step 11b Using two (2) adjustable wrenches, If your pump is fitted with an IPD, the turning in the opposite direction, loosen procedure for removing the diaphragm is and remove one of the two outer pistons. slightly different.
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Page 19: Wil-Gard™ Diaphragm Sensor
PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY WIL-GARD™ DIAPHRAGM SENSOR REMOVAL Step 1 Step 2 Step 3 After removing the inlet and discharge Next, remove the large clamp bands and The Wil-Gard™ sensor cables can be manifold assemblies, disconnect the the liquid chamber on either side of the easily removed from the diaphragm Wil-Gard™... -
Page 20: Swivel Pump Stand Option
PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY DISASSEMBLY / REASSEMBLY SWIVEL PUMP STAND OPTION For ease of maintenance and cleaning, Draining Pump Contents Wilden offers an optional swivel pump stand. To drain the pump of its contents, first disconnect the inlet and discharge The swivel pump stand allows the pump to connections. -
Page 21: Air Valve/Center Section Disassembly
PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY AIR VALVE / CENTER SECTION DISASSEMBLY Tools Required: CAUTION: Before attempting any maintenance or repair, disconnect the compressed air line to the pump and allow all air pressure to bleed from the pump. Disconnect all 3/16"... - Page 22 PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 7 Step 8 Step 9 Gently remove the pilot spool from the Remove the modulator spool from Using the appropriate-sized wrench, sleeve and inspect for nicks, wear or the center section. Check for wear to the loosen the fasteners and lift away damage.
- Page 23 PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY Step 13 Step 14 Loosen and remove the four (4) air valve bolts from the center section assembly. Remove the air valve end cap to expose the air valve spool by lifting up on the end cap. Lift the muffler plate and muffler plate gasket away from the center block.
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Page 24: Single-Point Exhaust
PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY SINGLE-POINT EXHAUST Step 1 Step 2 Remove the pilot exhaust muffler in the pilot Optional: Install a single-point exhaust gasket (04-2639-52). The single-point air valve bleed port located at the front of the center gasket can be purchased as a spare part or included with the purchase of a new block. -
Page 25: Pre-Installation
PS8 Saniflo™ Hygienic™ Series DISASSEMBLY / REASSEMBLY SHAFT SEAL INSTALLATION Pre-Installation Tools After all the old seals have been removed, the inside of the bushing The following tools can be used to aid in the installation of should be cleaned to ensure no debris is left that may cause premature the new seals: damage to the new seals. -
Page 26: Section 8: Clean-In-Place (Cip)
PS8 Saniflo™ Hygienic™ Series SECTION 8 CLEAN-IN-PLACE (CIP) The design of the Saniflo™ Hygienic™ Series pump allows for ease Once an initial CIP regimen is established, it may need to of cleaning. The Saniflo™ Hygienic™ Series pump can be cleaned in be modified to accommodate specific process and product place without disassembly. -
Page 27: Section 9: Exploded View And Parts List
PS8 Saniflo™ Hygienic™ Series SECTION 9 EXPLODED VIEW AND PARTS LIST PS8 SANIFLO™ HYGIENIC™ SERIES LW0251 REV. E ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 WIL-12620-E-07... - Page 28 PS8 Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST Nickel Plated ADS Stainless Steel ADS PS8 SANIFLO™ HYGIENIC™ SERIES Model Description PS8 HS PS8 HS 3A PS8 HS PS8 HS 3A Item Description Air Distribution Components Air Valve Assembly, Pro-Flo Shift™ 04-2039-06 04-2039-03 O-Ring, End Cap (-225, Ø1.858"...
- Page 29 PS8 Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST Nickel Plated ADS Stainless Steel ADS PS8 SANIFLO™ HYGIENIC™ SERIES Model Description PS8 HS PS8 HS 3A PS8 HS PS8 HS 3A Item Description Reduced Stroke SIPD Components Shaft, Pro-Flo™ 04-3820-03-700 Shaft Stud, 1/2"-20 X 1-7/8"...
- Page 30 PS8 Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST PS8 SANIFLO™ HYGIENIC™ SERIES – 1935/2004/EC Nickel Plated ADS Stainless Steel ADS Model Description PS8 HS PS8 HS 3A PS8 HS PS8 HS 3A Item Description Air Distribution Components Air Valve Assembly, Pro-Flo Shift™ 04-2039-06 04-2039-03 O-Ring, End Cap (-225, Ø1.858"...
- Page 31 PS8 Saniflo™ Hygienic™ Series EXPLODED VIEW AND PARTS LIST EXPLODED VIEW AND PARTS LIST PS8 SANIFLO™ HYGIENIC™ SERIES – 1935/2004/EC Nickel Plated ADS Stainless Steel ADS Model Description PS8 HS PS8 HS 3A PS8 HS PS8 HS 3A Item Description Reduced Stroke SIPD Components Shaft, Pro-Flo™...
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Page 32: Section 10: Elastomer Options
PS8 Saniflo™ Hygienic™ Series SECTION 10 ELASTOMER OPTIONS PS8 SANIFLO™ HYGIENIC™ SERIES FULL-STROKE FULL-STROKE FULL-STROKE FULL-STROKE EZ-INSTALL VALVE BACK UP GASKET, 2" GASKET, 3" MATERIAL DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS BACK UP BALL DIAPHRAGMS DIAPHRAGMS DIAPHRAGMS FDA BUNA-N 08-1375-69 15-1375-69 FDA EPDM 04-1010-74 08-1086-74 08-1375-74... -
Page 33: Section 11: Declaration Of Conformity
PS8 Saniflo™ Hygienic™ Series SECTION 11 SECTION 11 DECLARATION OF CONFORMITY WIL-12620-E-07... - Page 34 PS8 Saniflo™ Hygienic™ Series NOTES CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 WIL-12620-E-07...
- Page 35 PS8 Saniflo™ Hygienic™ Series NOTES CONTACT CSI FOR MORE INFORMATION | CSIDESIGNS.COM | SALES@CSIDESIGNS.COM | 417.831.1411 WIL-12620-E-07...
- Page 36 P: +1 (909) 422 -1730 psgdover.com Where Innovation Flows ® ® Copyright 2021 PSG , a Dover Company ® reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. WIL-12620-E-07...
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