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Summary of Contents for GSi PNEG-1583
- Page 1 10" Commercial Vertical Replacement Drive Kit Installation Manual PNEG-1583 Date: 04-16-08 PNEG-1583...
- Page 2 PNEG-1583 10" Commercial Replacement Drive Kit...
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Page 3: Table Of Contents
Install the Motor (NOT PROVIDED) ....................21 Install the Belts ..........................22 Install the Belt Guard ........................23 Chapter 5 Parts List ............................24 Replacement Drive Kit Components ....................24 Chapter 6 Troubleshooting ..........................26 Chapter 7 Warranty ............................27 PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 4: Chapter 1 Introduction
Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 5: Chapter 2 Safety
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention. PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 6: Safety Instructions
Electrical controls should be installed by a qualified electrician and must meet the standards set by the National Electrical Code and all local and state codes. Disconnect and lock out all power sources before installing wires/cables or servicing equipment. Electric Shock Hazard PNEG-1583 10" Commercial Replacement Drive Kit... - Page 7 • ALWAYS lock out ALL power to the equipment when finished unloading a bin. • Be aware of pinch points. A pinch point is a narrow area between two surfaces that is likely to trap or catch objects and so is a potential safety hazard. PNEG-1583 10" Commercial Replacement Drive Kit...
- Page 8 Wear steel toe boots to help protect your feet from falling Respirator debris. Tuck in any loose or dangling shoe strings. A respirator may be needed to prevent breathing potentially toxic fumes and dust. Hard Hat Wear hard hat to help protect your head. PNEG-1583 10" Commercial Replacement Drive Kit...
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Page 9: Operator Qualifications
All unqualified persons should always stay out of work area. It is strongly recommended that another qualified person who knows the shut down procedure is in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 10: Chapter 3 Safety Decals
Do not operate with guard removed. Disconnect and lockout power before servicing. DC-994 DC-994 DC-994 DC-1379 Decal List Part # Description Size DC-994 Danger - Shear Point 4-1/2" x 2" DC-1379 Notice 5-1/8" x 7-3/8" PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 11: Chapter 4 Installation
3. Remove the horizontal drive motor from the powerhead. 4. After the motor has been removed, loosen and remove the 3/4'' hex nut underneath the motor mount sides, holding down the motor mount assembly. (See Figure 4A.) Figure 4A PNEG-1583 10" Commercial Replacement Drive Kit... - Page 12 6. Unbolt the four (4) 1/2'' x 1'' hex bolts, lock washers, and hex nuts, and remove the existing belt guard brackets and motor mount sides. (See Figure 4B.) 7. Loosen and remove the lock collar on the 1-1/2'' four (4) hole flange bearing. (See Figure 4C.) Figure 4B Figure 4C PNEG-1583 10" Commercial Replacement Drive Kit...
- Page 13 (See Figure 4D.) 9. Unbolt and remove the 1-1/2'' four (4) hole flange bearing. Where possible, this bearing will be reused with the new horizontal drive parts. (See Figure 4E.) Figure 4D Figure 4E PNEG-1583 10" Commercial Replacement Drive Kit...
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Page 14: Assemble The Motor Mount Plate To The New Head Plate
(See Figure 4F.) 2. Bolt the motor mount plate to the head plate using four (4) 5/8" x 1-1/2" hex bolts and nylock nuts. (See Figure 4G.) Figure 4F Figure 4G PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 15: Install The Head Plate Assembly To The Auger
3. Bolt the head plate assembly to the angle ring on the horizontal tube using four (4) 3/8'' x 1'' hex bolts and serrated flange nuts. Use center hole in every three (3) hole group. (See Figure 4I.) Figure 4H Figure 4I PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 16: Install Motor Mount Brace
3. Position 10" x 2" half band under tube and connect to brace using two (2) 5/16" x 1-3/4" hex bolts, four (4) 5/16" flat washers, and two (2) 5/16" nylock nuts. Figure 4K PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 17: Assemble The Bearing To The Bearing Plate
1. Slide the bearing plate over the drive shaft and line up the bearing plate assembly in front of the head plate. 2. Bolt the bearing plate assembly to the head plate using four (4) 3/8'' x 1'' hex bolts and serrated flange nuts. Figure 4M PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 18: Assemble Belt Guard Brackets To The Head Plate
1. Place the left and right hand belt guard brackets up to the head plate. 2. Loosely bolt the brackets to the head plate using three (3) 3/8" serrated flange nuts and flat washers. (See Figure 4O.) Figure 4O PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 19: Install The Motor Mount Adjuster
3. With the cotter pins in the pivot rod, bend one tab of the cotter pin back so that it touches the pivot rod, and bend the other tab of the cotter pin away from the first tab. (See Figure 4Q.) Figure 4P Figure 4Q PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 20: Install The Motor Plate
4. When the pivot rod begins to extend through the back pivot hole on the motor mount plate, install the spacers BETWEEN it and the inner face of the motor plate. (See Figure 4S.) Figure 4S PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 21: Install The Pulley
(See Table below.) Motor Bolt Selection Motor Frame Hex Bolt Quantity and Size 143T (4) 5/16"-18 x 1-1/4" 145T 182T 184T (4) 3/8"-16 x 1-1/4" 213T 215T 254T (4) 1/2"-13 x 1-3/4" 256T PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 22: Install The Belts
2. First, screw the lower motor mount adjustment nut upward, raising the motor mount plate and putting tension on the belts. 3. Once the desired tension is reached, tighten the upper motor mount adjustment nut down onto the motor plate locking it into place. PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 23: Install The Belt Guard
DOES NOT contact the pulleys, belts, or bearing, and tighten the belt guard to the belt guard mounting bracket(s). 5. Once the belt guard is secured, slide the bottom belt guard cover back into place and secure it with the 3/8'' x 1'' flange bolt previously removed. Figure 4V PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 24: Chapter 5 Parts List
5. Parts List Replacement Drive Kit Components PNEG-1583 10" Commercial Replacement Drive Kit... - Page 25 3/8"-16 x 1" Serrated Flange Bolt Yellow Dip Grade 8 S-8760 1/2"-16 x 1-1/2" Hex Head Cap Screw Zinc Grade 5 S-236 1/2" Lock Washer Zinc S-7510 1/2"-13 Hex Nut Zinc Grade 2 S-9181 3/8" x 3" Square Key PNEG-1583 10" Commercial Replacement Drive Kit...
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Page 26: Chapter 6 Troubleshooting
The discharge end may be plugged. Make sure the discharge end of the auger is not plugged. A plug of the discharge end will cause an auger plug. PNEG-1583 10" Commercial Replacement Drive Kit... -
Page 27: Chapter 7 Warranty
The GSI Group Limited Warranty The GSI Group, Inc. (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. - Page 28 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2008 by GSI Group Printed in the USA...
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