GSi PNEG-1831 Owner's Manual

60' dura-lok plank and support manual

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60' Dura-Lok Plank and
Support Manual
Owner's Manual
PNEG-1831
Version: 1.0
Date: 10-28-11
PNEG-1831

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Summary of Contents for GSi PNEG-1831

  • Page 1 60' Dura-Lok Plank and Support Manual Owner’s Manual PNEG-1831 Version: 1.0 Date: 10-28-11 PNEG-1831...
  • Page 2 All information, illustrations, photos, and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 3: Table Of Contents

    60'-22" Rail Spacing Layout ........................ 37 60'-26" Rail Spacing Layout ........................ 38 60'-26" Monorail Spacing Layout ......................39 60' Floor Bundle Layout ........................40 60' Plank Layout ..........................41 Chapter 7 Warranty ..............................43 PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 5: Chapter 2 Safety

    CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 6: General Safety Statement

    Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 7: Safety Instructions

    Keep hands, feet, and clothing away from rotating parts. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any Maintain Equipment built-up grease, oil, and debris. and Work Area PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 8 A respirator may be needed to prevent breathing potentially toxic fumes and dust. Wear a hard hat to help protect your head. Hard Hat Wear appropriate fall protection equipment when working at elevations greater than six feet (6'). Fall Protection PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 9: Safety Sign-Off Sheet

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 10: Proper Storage Of Grain Bin/Silo Materials Prior To Construction

    Sidewall bundles can also be stored on edge but must be secured so that they do not fall over and cause injury. If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating. PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 11: Chapter 3 Decals

    Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. DC-969 PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 12 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 13 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 14: Chapter 4 Monorail Installation

    4. Monorail Installation Fan Placement Diagram For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 4A. Floor planks should be perpendicular to the unloading tube. Figure 4A PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 15: Tie Bar Detail

    3. Tie bars should overlap and connect each rail to the next rail. Tie bars should be located along each side of a rail splice and around the perimeter of the bin, no more than 6" from the end of the rail. (See Figure 4C.) Figure 4C Tie Bar Dimension Detail PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 16: Tie Strap Detail

    2. Tie straps are to be located in the same places as a tie bar would be used. NOTE: Some tie straps will be used to support center well and intermediate well assembly. (See Figure 5F on Page 24 and Figure 5G on Page 25.) Figure 4D Strap Detail PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 17: Assembling Legs To Rail

    3. The leg can then be pushed down into the rail until the tabs lock it into place. (See Figure 4E.) See chart on Page Spacing depends on eave height. Figure 4E Assembly Leg Rail PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 18 1601 See Page 33 1697 See Page 30 1785 See Page 30 1785 See Page 29 1870 See Page 29 1989 See Page 29 1989 See Page 26 1984 See Page 26 1984 PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 19: Outer Perimeter Rail Details

    Outer Perimeter Rail Details 3' Sections of monorail should be placed around the perimeter of the bin. Monorail legs for perimeter rails should be spaced 16" apart on center. (See Figure 4F.) Figure 4F PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 20: Splicing Rails

    3. Fasten the rail to the leg with two (2) #10 self-drilling screws (splice locations only). (See Figure 4G.) Figure 4G PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 21: Chapter 5 Flooring - Planks

    Use eight (8) screws at the end of the splice for each plank, four (4) on each side. (See Figure 5A below and Figure 5B on Page 22.) Figure 5A Floor Splice Layout PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 22: Flashing Installation

    Finger tighten the nuts. While holding flashing flat, fasten the flashing to the floor with sheet metal screws. Now tighten flashing nuts. PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 23 5. Flooring - Planks Flashing Installation (Continued) Figure 5D 2.66" Corrugation Figure 5E 4.00" Corrugation PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 24: Center Well Assembly Details

    5. Flooring - Planks Center Well Assembly Details Figure 5F 60' Diameter Bin Center Well Position PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 25: Intermediate Well Assembly Details

    5. Flooring - Planks Intermediate Well Assembly Details Figure 5G 60' Diameter Bin Intermediate Well Position PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 26: Chapter 6 Layouts

    6. Layouts 60'-15" Rail Spacing Layout Figure 6A 60' Diameter 15" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 27: 60'-15" Monorail Spacing Layout

    15" Monorail Tie Bar A-11.08MONO 505.46 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" A-10.58MONO 322.58 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO Figure 6B 60' Diameter Bin with 15" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 28: 60'-16" Monorail Spacing Layout

    FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" A-10.75MONO 327.66 327.66 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO 416.56 Figure 6C 60' Diameter Bin with 16" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 29: 60'-16" Rail Spacing Layout

    6. Layouts 60'-16" Rail Spacing Layout Figure 6D 60' Diameter 16" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 30: 60'-17" Rail Spacing Layout

    6. Layouts 60'-17" Rail Spacing Layout Figure 6E 60' Diameter 17" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 31: 60'-17" Monorail Spacing Layout

    FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" A-11.25MONO 599.44 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO 414.02 Figure 6F 60' Diameter Bin with 17" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 32: 60'-18" Monorail Spacing Layout

    18" Monorail Tie Bar A-12.3MONO 401.32 401.32 FL-7411 Monorail Strap 1-1/2" x 30" x 0.061" A-11.58MONO 579.12 S-280 #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO 375.92 Figure 6G 60' Diameter Bin with 18" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 33: 60'-18" Rail Spacing Layout

    6. Layouts 60'-18" Rail Spacing Layout Figure 6H 60' Diameter 18" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 34: 60'-20" Rail Spacing Layout

    6. Layouts 60'-20" Rail Spacing Layout Figure 6I 60' Diameter 20" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 35: 60'-20" Monorail Spacing Layout

    * NOTE: This special monorail run is used to support the floor plank at the split. S-280 #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO 406.4 Figure 6J 60' Diameter Bin with 20" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 36: 60'-22" Monorail Spacing Layout

    * NOTE: This special monorail run is used to support the floor plank at the split. S-280 #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO 515.62 Figure 6K 60' Diameter Bin with 22" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 37: 60'-22" Rail Spacing Layout

    6. Layouts 60'-22" Rail Spacing Layout Figure 6L 60' Diameter 22" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 38: 60'-26" Rail Spacing Layout

    6. Layouts 60'-26" Rail Spacing Layout Figure 6M 60' Diameter 26" Rail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 39: 60'-26" Monorail Spacing Layout

    #10-16 x 5/8" Zinc Self-Drilling Screw A-3MONO 464.82 * NOTE: This special monorail run is used to support the floor plank at the split. Figure 6N 60' Diameter Bin with 26" Monorail Spacing PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 40: 60' Floor Bundle Layout

    7" plank to the next. The bundle is arranged so that the “A” plank is installed together with the “B” plank. 29'-2" Critical starting Bundle 1 dimension for first plank Bundle 2 Figure 6O 60' Plank Layout Bundles PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 41: 60' Plank Layout

    6. Layouts 60' Plank Layout Figure 6P Plank Layout for 60' Diameter Bin PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 42 802.64 32'-4" 985.52 32'-5" 988.06 26'-5" 805.18 26' - 5-1/2" 317-1/2 806.45 32' - 5-1/2" 389-1/2 989.33 32'-6" 990.6 26'-6" 807.72 26'-7" 810.26 32'-7" 993.14 32'-7" 993.14 26'-7" 810.26 26'-7" 810.26 32'-7" 993.14 PNEG-1831 60' Dura-Lok Plank and Support Manual...
  • Page 43: Chapter 7 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 44 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2011 by GSI Group Printed in the USA CN-205168...

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