GSi PNEG-1393 Assembly Instructions Manual

54'-60' diameter 36-37 rings externally stiffened 2 ring door

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54'-60' Diameter 36-37 Rings
Externally Stiffened 2 Ring Door
Assembly Instructions
PNEG-1393
Date: 06-28-12
PNEG-1393

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Summary of Contents for GSi PNEG-1393

  • Page 1 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door Assembly Instructions PNEG-1393 Date: 06-28-12 PNEG-1393...
  • Page 2 PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 3: Table Of Contents

    Chapter 3 Safety Decals ............................11 Roof Damage Warning and Disclaimer ....................11 Chapter 4 Important Note ............................14 Chapter 5 Assembly Instructions ........................15 Chapter 6 Assembly Drawings ...........................17 Chapter 7 Warranty ..............................29 PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 4: Chapter 1 Introduction

    Should the equipment be abused, or modified to change its performance beyond the factory specifications, the warranty will become void and field improvements may be denied. PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 5: Chapter 2 Safety

    CAUTION, used with the safety alert symbol, indicates a CAUTION hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE is used to address practices not related to NOTICE personal injury. PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 6: General Safety Statement

    Personnel operating or working around equipment should read this manual. This manual must be delivered with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment. PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 7: Safety Instructions

    Keep hands, feet, and clothing away from rotating parts. Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any Maintain Equipment built-up grease, oil, and debris. and Work Area PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 8 Wear a hard hat to help protect your head. Hard Hat Wear appropriate fall protection equipment when working at elevations greater than six feet (6'). Fall Protection PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 9: Safety Sign-Off Sheet

    All unqualified persons are to stay out of the work area at all times. It is strongly recommended that another qualified person who knows the shut down procedure be in the area in the event of an emergency. Date Employee Name Supervisor Name PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 10: Proper Storage Of Grain Bin/Silo Materials Prior To Construction

    If “white rust” or “wet storage stain” occurs, contact the manufacturer immediately about ways to minimize the adverse effect upon the galvanized coating. PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 11: Chapter 3 Safety Decals

    Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. DC-969 PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 12 3. Station another person outside the bin. 4. Avoid the center of the bin. 5. Wear proper breathing equipment or respirator. Failure to heed these warnings will result in serious injury or death. DC-GBC-1A PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 13 4. See manufacturers instructions for proper use of factory supplied sidedraw (wall) discharge systems. Failure to heed these warnings could result in serious injury, death, structural damage or collapse of tank. DC-GBC-2A PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 14: Chapter 4 Important Note

    = 90'-10"/27.69 meters and external stiffeners. You should not attempt to install this door in any 2.66" corrugation GSI “Z” stiffener tank (pre 1991 series). This door should not be installed in any GSI 4.00" corrugation series tank.
  • Page 15: Chapter 5 Assembly Instructions

    GSI recommends Hilti 1" x 12" H.A.S. threaded anchor and 1" x 8-1/4" H.V. U. adhesive capsules. (For seismic or special situation tanks, consult GSI Engineering.) The external door frame stiffener must be field welded to secure it to the frame.
  • Page 16 DC-GBC-2S) are installed on the outside of the outer cover. If these decals are damaged or missing, please contact GSI for replacement. 12. Caulk as necessary at the top and bottom juncture of the door frame and the sidewall and foundation. PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 17: Chapter 6 Assembly Drawings

    6. Assembly Drawings Figure 6A Sidewall Layout PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 18 6. Assembly Drawings Figure 6B Exploded Assembly PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 19 6. Assembly Drawings Figure 6C Bottom Inner Door Panel Assembly PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 20 6. Assembly Drawings Figure 6D Top Inner Door Panel Assembly PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 21 6. Assembly Drawings Figure 6E Inner Frame Weldment Details PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 22 6. Assembly Drawings Figure 6F Inner Panel Hinge Details PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 23 6. Assembly Drawings Figure 6G Bearing Pin/Hinge Details PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 24 6. Assembly Drawings Figure 6H Anchor Bolt Details PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 25 6. Assembly Drawings Figure 6I Assembly Details PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 26 6. Assembly Drawings Figure 6J Exploded Assembly View PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 27 6. Assembly Drawings Figure 6K Outer Cover Assembly PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 28 NOTES PNEG-1393 54'-60' Diameter 36-37 Rings Externally Stiffened 2 Ring Door...
  • Page 29: Chapter 7 Warranty

    14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a material defect in materials or workmanship.
  • Page 30 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2012 by GSI Group Printed in the USA CN-205772...

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