HAUTAU HS Mounting Instructions

Lift & slide hardware, comfort drive timber, timber-alu covered

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HAUTAU

LIFT&SLIDE HARDWARE

MOUNTING INSTRUCTIONS

HS comfort drive

Timber, Timber-Alu covered

Only for use by certified specialists!

HAUTAU, a MACO Group company

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Summary of Contents for HAUTAU HS

Page 1 HAUTAU LIFT&SLIDE HARDWARE MOUNTING INSTRUCTIONS HS comfort drive Timber, Timber-Alu covered Only for use by certified specialists! HAUTAU, a MACO Group company...
Page 2 Table of content Important safety instructions �� 4 - 7 Abbreviations �� 8 Warranty �� 8 Disposal �� 8 EC declaration of incorporation �� 9 Operation �� 10 Explanation of terms �� 11 Manual release / locking in case of power failure in the closed state ��...
Page 3 Table of content (continuation) Mounting of gear �� 35 Lubrication of hook drive gears and striker plates �� 36 Mounting of drive support �� 36 Hooking the sash �� 37 Adjustment of tension of tooth belt �� 38 Cover profile cut to length �� 39 Mounting cover profile for tooth belt ��...
Page 4 › A power-operated (lift and) slide window with horizontally slidable sashes is used as a side entrance and side exit between two separate locations, in order to link interior and exterior� › Use of the HS / S comfort drive only for sashes with a weight of max� 300 kg (integrated anti-trap protection)�...
Page 5 Important safety instructions (continuation) Any individual applications or modifications of the drive which are not in compliance with intended use are explicitly prohibited� We shall not be liable for any damage to personnel or material resulting from non-compliance with this provision� Pay attention to the ‘Guidelines / advice on the product and on liability’...
Page 6 Important safety instructions (continuation) The drive opens and closes windows automatically� It is stopped by overload cutoff. However, the compressive force is sufficient to crush fingers if you act carelessly� Do not reach into the window rebate or the drive while the drive is running! This device may be used by children age 8 and older as well as all persons without limited physical, sensory or mental abilities or lack of experience and knowledge provided they act under supervision or have received prior instructions on the safe use of the device and any hazards resulting from...
Page 7 ‘Adjustment of tension of tooth belt’)� The parts to be checked and the items to be maintained can be found in the maintenance check list (www�hautau�de)� The end customer can perform all of the steps described� If deviating from the instruction steps, limitation of warranty claims must be expected�...
Page 8 Length of lift drive Outer frame width Warranty The drive is subject to HAUTAU’s Terms and Conditions (TC) (Internet: www.HAUTAU.de). Disposal The crossed-out wheeled bin symbol indicates that you must not dispose of this electrical appliance or electronic device in the household waste at the end of its service life�...
Page 10 Green lights during movement of the lift / sliding drive Yellow lights in case of fault Opening During Init run Yellow is flashing; after finishing the Init run, both LEDs are off Closing *) for HS comfort drive, only...
Page 11 Left version Right version (sliding sash opening from the left to the right, (sliding sash opening from the right to the left, drive module on the right) drive module on the left) As an example, a sash opening to the right is described within these mounting instructions� Measurements and procedures for sashes opening to the left have to be adapted accordingly.
Page 12 Fuse box ca.135° ca.135° ATTENTION: Do not release the handle, guide the handle in the locked position, because it turns arround quickly due to the sash weight, thus could cause heavy injuries (see point 5 and 6). 1. Switch off electricity primary sided before the power supply unit. 2�...
Page 13 Fuse box ca.135° ca.135° ca.135° ca.135° ATTENTION: Do not release the handle, guide the handle in the locked position, because it turns arround quickly due to the sash weight, thus could cause heavy injuries (see point 5 and 6). 1. Switch off electricity primary sided before the power supply unit. 2�...
Page 14 Holz* Timber* optional *) not included within scope of delivery **) in case of 1-button control pushbutton on site, only...
Page 15 Cover for manual release / locking (in connection with lift drive) Lift drive Current transition Contact delivery (in connection with lfit drive) Emergency release set (drive handle and universal key) (in connection with lift drive) Hook locking part Key switch Connection box HS / S comfort drive WLAN box Pushbutton-Box...
Page 16 › All screwings have to reach sufficiently into the timber. › Check parts for completeness� › Required milling must be done in the workshop� › Tools to be used (these have to be provided acc. to instructions): Torx T10/T20 Drive unit empty conduits Ø...
Page 18 12,5 66,5 27,5 12,5 12,5 15,5...
Page 19 hook gear Gr. 4 1613 size 4 1613 Gr. 5 2045 size 5 2045 hook gear size 4 position B is optional hook gear Gr. 4 1794 size 4 1794 Gr. 5 2342 size 5 2342...
Page 20 hook gear Gr. 4 1634 size 4 size 4 1634 Gr. 4 size 5 size 5 2066 300 kg Gr. 5 Gr. 5 300 kg 2066 hook gear size 4 position B is optional...
Page 21 4,5 x... Bolts may extend by max� 4 mm...
Page 22 bore until depth of espag box, only Bore holes for manual unlocking-handle and unlocking key 45,5 45,5 bore until depth of espag box, only Bore holes for cover for manual release / locking...
Page 23 By means of both pins, position the drive unit below the upper frame within the milled pocket and fasten it with 6 screws Window screw (on site) 4,5 x ...
Page 24 View X Closing direction Closing direction Window screw (on site) 4,5 x ...
Page 25 View X As needed! 4,0 x ... Cut Y (frame with cover support, only) Fastening...
Page 26 Apply tooth belt form-fit by surrounding the drive wheel Deflection has to be released Apply tooth belt form-fit by surrounding the deflection wheel Cut tooth belt to length in Position top clamping plate as shown Connect both clamping plates such a way, that it can be on the lower clamping plate and both with 2 screws M4 x 10 fastened in hand-tight...
Page 27 M4 x 10 M4 x 10 Torx T20 M4 x 10 Torx T20 Torx T20...
Page 28 Apply double-sided adhesive tape to the wood� d o u b l e - f a c e d a d h e s i v e t a p e Release guide rail Glue to guide rail 4,0x25 Screw the stop bracket to the guide rail...
Page 29 View X 4,2 x ... Insert membrane grommet for optional accessories Space fot the circuit board 4,2 x ... Covers flush with each other...
Page 30 View X 3,0 x 20 3,2 x 8...
Page 31 The cables have to be fixed in such a way, that they cannot get in contact with moving parts. The holes to be drilled for cable feed-through have to be deburred carefully. Danger of material damages! Cable to current transition (lift drive, optional) Cable to control keypad Attach binder to...
Page 32 Current transition 4,0 x ... 1. Connect flat plug with the current transition 2� Tighten the current transition with 2 screws 4,0 x �� to the frame Mounting control keypad Align acc� to position of cap for manual release / locking, if possible...
Page 33 The installation situation must always be selected in a way, that the MACO logo is positioned at the top! Turn the strike plates 180°! If the strike plates are set too high, there is a risk that the handle will be skewed. The manufacturing tolerance can be compensated by turning the strikerplates.
Page 34 From a sash weight of 200 kg 2 additional 400 kg rollers must be used!
Page 35 In case of retrofitting of the element, the sash has to be brought into lowered position by means of the drive handle (release set)� Condition upon delivery: Lift drive decoupled, motor position ‘sash raised’ ATTENTION: Do not release the handle, guide the handle in the locked position, because it turns arround quickly due to the sash...
Page 36 IMPORTANT: The hook drive gears and the striker plates are to be lubricated before the first startup! Greases for fittings: Adhesive lubricant with PTFE in spray form, e�g� OKS 3751 or equivalent� Window screw (on site) 4,5 x... Bolts may extend by max.
Page 37 ATTENTION: Do not release the handle, guide the handle in the locked positon, because it turns arround quickly Lift sash manually due to the sash weight, thus could cause heavy injuries� Position and lower the sash to the drive pin Inset and fix guide on gear side Connect drive pin with...
Page 38 Lift the sash and position it according to dimension ‘~ 500’ X = 20 ... 25 Put a load of 1,5 kg on the tooth belt 1,5 kg* Measure dimension X *) not included within scope of delivery During annual maintenance, the tension of tooth belt must be checked�...
Page 39 Length of cover profile: L = RAB / 2 +187 As needed! Cut to length Ø 2,5 Delta PT 3 x 8 Torx T10...
Page 40 schließen Ø 2,5 Delta PT 3 x 8 Torx T10 Separate drive pin from the sash Close sash Lay cover profile on the sash (3.1), put in position (3.2) and attach (3.3) Sliding the sash to the drive pin and reconnect (see picture 1) Demontage Loosen the screws from the cover plate Lay cover profile on the sash...
Page 41 Insert emergency handle into sash (lowered state) Lift sash, handle position 135° Bring the coupling pin and the drill hole on the bolt into alignment� Close by means of the unlocking bowl in the direction of the sash frame to couple the bolt to the drive� ATTENTION: Do not release the handle, guide the handle in the locked positon, because it turns arround quickly due to the sash weight, this could...
Page 42 Do not let cables to the circuit board View 90° get caught in rotating parts! HAUTAU bus Lift drive (service connection, WLAN box) Drive unit HBus-E Power supply HBus-I Control keypad +24 V GND If an emergency STOP switch is connected, the bridge 1-9 has to be removed, also if a connection box will be used (refer to page 44)�...
Page 43 X4: terminal for control keypad X4-1 +24V (red) X4-2 HAUTAU bus (brown) X4-3 GND (black) X5: terminal for power supply X5-1 +24V X5-2 GND X6: HAUTAU bus service terminal, connection WLAN box X6-1 +24V X6-2 not used X6-3 HAUTAU bus X6-4 GND...
Page 44 1 +24 V 2 Emergency STOP input Connection of IR-Presence sensor 1 brown and pink 2 red 3 grey HAUTAU bus service terminal, 4 blue and green connection WLAN box 1 +24 V 2 HAUTAU bus not used (without function)
Page 45 Slide version Circuit board drive module 1 2 3 4 5 6 7 8 9 10 HS / S comfort drive HAUTAU bus Lift drive 1 2 3 4 Power supply Control keypad Control keypad brown black in case of 1-button control...
Page 46 Slide version + WLAN box 1 2 3 4 5 6 7 8 9 10 Circuit board drive module HAUTAU bus Lift drive HS / S comfort drive 1 2 3 4 Power supply Control keypad 1 2 3 1 2 3 4 5 6 7...
Page 47 1 2 3 4 5 6 7 8 9 10 1 2 3 4 Circuit board drive module 1 2 3 4 5 6 7 8 9 10 HS / S comfort drive HAUTAU bus Lift drive 1 2 3 4...
Page 48 +24V Key switch Anschlussbox 1 2 3 1 2 3 HS / S comfort drive EMERGENCY STOP switch 1 2 3 4 5 6 7 8 9 10 ATTENTION! When using an EMERGENCY STOP, the bridge X5 1 and 2 has to be removed�...
Page 49 The running direction has to be checked before initialization! (1) (0) ON OFF Example: right version (sliding sash opening from the right to the left - drive left, view from inside) System adjustments ( = applicable) left version right version Secondary (Scheme C) Primary (Scheme C) automatic / optional with...
Page 50 ‘Full-Init’ = factory reset ‘Home-Init’ = software reset Mode control element Type of initialization Action Feedback AUTOMATIC mode Software reset (‘Home-Init’) press STOP button for approx� 20 sec� yellow + green LED (DIP switch 4 Control keypad is ‘ON’) Factory reset (‘Full-Init’) press STOP button for approx�...
Page 51 Complete automatic initialization (the procedure can be interrupted by pressing ‘STOP’ at any time) *) in case of 1-button control pushbutton, the available button will be pressed **) reduced stop range of 10 mm instead of approx� 130 mm before mechanical end position...
Page 52 In case of version HAUTAU / MACO: In automatic mode during opening the if the operating mode switch will be switched to sash stops approx. 130 mm* before the mechanical position ‘3’, during opening the sash stops approx� end position.
Page 53 ‘Home-Init’ = software reset If DIP-switch 4 at the S2 switch is adjusted for DEAD-MAN, the sash first runs in AUTOMATIC mode and afterwards in DEAD-MAN‘s mode. *) or beep at pushbutton-box in case of 1-button control pushbutton **) in case of 1-button control pushbutton, the available button will be pressed...
Page 54 Teach-in run (‘Home-Init’) was carried out, sash is opened Position hard object (e� g� tool box) between sash and frame, lean against the frame Press ‘CLOSE’ at the control keypad (in case of 1-button control keypad, the available button will be pressed) Sash runs against the hard object, stops and runs again in direction To avoid scratches at the frame ‘OPEN’...
Page 55 Cut-out for bottom cover drive unit horizontal frame 0 (flush to bottom edge of frame) Version timber Cut-out in the frame...
Page 56 *) respectively 2x beep sequence in case of 1-button control keypad (at the pushbutton-box) Maintenance / repair Maintenance check list: refer to HAUTAU document 500797. The power supply to the device must be interrupted for the duration of any cleaning or other types of maintenance operations�...
Page 57 Care Check all devices and cable connections for external damage and dirt� The operability of the control keypad must not be affected by, for example, structural measures or stored goods. Use a soft, slightly dampened cloth to clean the housing components and the control keypad. To prevent damage to the surfaces, do not use any caustic chemicals, abrasive cleaners or agents containing solvents for cleaning�...
Page 58 Technical specification Complete system (Lift drive and sliding drive) ‘HS comfort drive’ Sash width (FB) 720 to 3235 mm Sash height (FH) 1870 to 2850mm Outer frame width max� 6500 mm Max� sash weight 300 kg Max� sliding force of drive...
Page 59 Technical specification (continuation) Sliding drive Electrical characteristics Rated voltage 24 V DC (-10%, +30%) Permitted voltage range 21,6 to 31,2 V DC Max. allowable ripple ≤ 20% related to rated voltage Current consumption 4 A at 24 V Switching-off in each position (blockade) yes, safety switching-off in direction OPEN and CLOSE until 330 kg Material and mechanical characteristics Emission sound pressure level LpA ≤...
Page 60 2x blue for receiver 2x for emitter Connection cable light curtain outdoor indoor Light curtain (Emitter and Receiver)
Page 61 Light curtain Supply voltage 14 up to 30 V DC Current consumption 60 mA at 24 V DC Max� inrush current < 2 A per edge Ripple Output max� 120 mA Response time 25 up to 100 ms Wavelength infrared 925 nm No�...
Page 62 Main features › Self calibrating, fault tolerant › Easy installation without alignment › Dense surveillance area › Robust and reliable › Integrated diagnostics › Off time delay, adjustable Functional description Between emitter E and receiver R a high density surveillance area is built up with straight and crossed beams� A built-in calibration feature of each individual beam to eliminate any adjustment, suppress light interference or control influence from dirt.
Page 63 40° 10° min. 80 mm Notes for installation (continuation) Other light sources > 75.000 Lux Due to the large optical aperture angle and the automatic calibration feature there is no alignment needed as 20° 20° long as the light curtains are within the specified aperture angle, (fig. 2). ±...
Page 64 IR light curtain Control keypad Key switch The range of detection has to be adjusted in such a way, that the function will be ensured� The range of detection will be defined by α and X or β and Y, and the width of the element� Receiver Emitter α...
Page 65 Connect the light curtain according to the connecting diagram� At each edge is a LED above which displays the status of the light curtain: LED colour LED on LED off LED flashing Receiver orange Power ok and no power or no object optical element object detected Emitter...
Page 66 For installation and additional equipment, please use separate instructions for the presence sensor (‘safety sensor’) IXIO-ST supplied� Parts overview IR-Presence Sensor (‘Safety sensor’) BEA remote control Wiring the sensor Green 12-24 V 12-24 V Sensor Power AC/DC AC/DC IMPORTANT: Bown Supply Before operating the IR presence sensor, Yellow...
Page 67 Features › for installation in a flush housing (deep version) › the HS / S comfort drive control electronics automatically detects, whether a 3-button control keypad or a Pushbutton- Box with a pushbutton is connected › Power supply via the HAUTAU bus ›...
Page 68 (‘Full-Init’) is carried out� HS / S comfort drive in DEAD-MAN‘s mode: to get into this special mode, a double click is necessary. Only afterwards, by pressing the button for about 20 seconds continuously, the software will be reset (‘Home-Init’);...
Page 69 Beep sequence Activation and duration in case of all errors, which lead to safety in case of pressing the stop of the HS / S comfort drive button, only during opening / closing in case of until the initialization will...
Page 70 RoHS compliant yes, acc� to Directive 2011/65/EG Protection cla class III Connectivity any 1-pole pushbutton with normally open contact for flush / surface mounting Use for HS / S comfort drive from Software-Version 5.0 for the main board of the drive...
Page 71 Notes...
Page 72 Would you like everything from a single source? HAUTAU, a specialist in sliding products, is part of the MACO Group. At MACO you get complete solutions for your large surfaces, windows and doors – for timber, PVC and aluminium: Experience our versatile system range, with comprehensive service included.

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