Wood-mizer G15 Safety, Operation, Maintenance & Parts Manual
Wood-mizer G15 Safety, Operation, Maintenance & Parts Manual

Wood-mizer G15 Safety, Operation, Maintenance & Parts Manual

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G15
Safety, Operation, Maintenance
& Parts Manual
LT25/LT27
rev. D8.01 - E3.05
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
January 2004
Form #984

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Summary of Contents for Wood-mizer G15

  • Page 1 Safety, Operation, Maintenance & Parts Manual LT25/LT27 rev. D8.01 - E3.05 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. January 2004 Form #984...
  • Page 2: Table Of Contents

    Table of Contents Section-Page ABOUT THIS MANUAL SECTION 1 OPERATION Starting The Engine................1-1 SECTION 2 MAINTENANCE Safety......................2-1 Cooling System ..................2-2 Air Filter & Pre-Cleaner.................2-3 Fuel Filter ....................2-4 Battery ....................2-5 RPM Adjustments ..................2-6 Miscellaneous Maintenance ..............2-8 SECTION 3 REPLACEMENT PARTS Engine Assembly..................3-1 Engine Mount Assembly ................3-3 Engine Pulley Guards ................3-4 G15E97doc013105...
  • Page 3: About This Manual

    This manual is provided as a supplement to the equipment manufacturer’s manuals. This ® manual provides information specific to the use of this equipment on the Wood-Mizer sawmill. Refer to the sawmill operator’s manual and manufacturer's manual before attempting to operate this equipment.
  • Page 4: Operation

    Operation Starting The Engine SECTION 1 OPERATION Starting The Engine Engine Start DANGER! Always be sure the blade is disengaged and all persons are out of the path of the blade before starting the engine. Failure to do so will result in serious injury. DANGER! Operate your engine/machine only in well venti- lated areas.
  • Page 5: Maintenance

    Maintenance Safety SECTION 2 MAINTENANCE Refer to the manufacturer’s manual for maintenance intervals and procedures unless oth- erwise instructed in this manual. Follow the manufacturer’s recommendations for dusty conditions. IMPORTANT! This manual only provides information about additional procedures or procedures to be performed at dif- ferent time intervals than found in the manufacturer's manu- als.
  • Page 6: Cooling System

    Maintenance Cooling System Cooling System Wash the engine or brush off sawdust and debris every 50 hours of operation. Clean the grass screen, cooling fins, and external surfaces. Remove any dust, dirt or oil. See engine manual for further instructions. G15E97doc013105 Maintenance...
  • Page 7: Air Filter & Pre-Cleaner

    Maintenance Air Filter & Pre-Cleaner Air Filter & Pre-Cleaner WARNING! Always wear proper and necessary safety equipment when performing service functions. Proper safety equipment includes eye protection, breathing protec- tion, hand protection and foot protection. Service the pre-cleaner every four hours of operation. Service by gently shaking excess sawdust and debris from the foam piece.
  • Page 8: Fuel Filter

    Maintenance Fuel Filter Fuel Filter Replace the fuel filter every 100 hours of operation or as required for engine perfor- mance. G15E97doc013105 Maintenance...
  • Page 9: Battery

    Maintenance Battery Battery Check the battery electrolyte level every 50 hours of operation. See manufacturer’s man- ual for instructions. DANGER! Batteries expel explosive gases. Keep sparks, flames, burning cigarettes, or other ignition sources away at all times. Always wear safety goggles and a face shield when working near batteries.
  • Page 10: Rpm Adjustments

    Maintenance RPM Adjustments RPM Adjustments WARNING! Remove the blade before performing any engine service. Failure to do so may result in serious injury. Check the RPM with a tachometer after the first 20 hours of operation and every 200 hours thereafter. See Table 2-1.
  • Page 11 Maintenance RPM Adjustments FIG. 2-1 Maintenance G15E97doc013105...
  • Page 12: Miscellaneous Maintenance

    Maintenance Miscellaneous Maintenance Miscellaneous Maintenance Inspect the spark plugs every 100 hours of operation. Remove any deposits and adjust gap if necessary. See engine manual for further information. G15E97doc013105 Maintenance...
  • Page 13: Replacement Parts

    Replacement Parts Engine Assembly SECTION 3 REPLACEMENT PARTS Engine Assembly 250056B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ENGINE ASSEMBLY, 15HP KOHLER 016711 Engine, 15 HP Kohler #PH44528 033377 Filter, Kohler Air #47-083-01 014718 Pre-Cleaner, Kohler Air #52-083-01 014719 Filter, Kohler Oil #52-050-02 014717...
  • Page 14 Key, 1/4 x 1/4 x 1 11/16" S04124 Cable Assembly, G15 Throttle 015445 Spring, G15 Throttle 015449 Bracket Weldment, G15 Throttle Link Pivot 015435 Nut, 10-24 Self Locking F05010-14 Screw, 1/4” x 3/8” (10-24 Thread) Socket Shoulder F05004-57 Bracket, G15 Throttle Link Wire...
  • Page 15: Engine Mount Assembly

    Replacement Parts Engine Mount Assembly Engine Mount Assembly 3H0509-3 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOUNT KIT, KOHLER ENGINE 016319 Mount Weldment, Kohler Engine 014514 BUSHING ASSEMBLY, MOTOR MOUNT 016380 Bushing, 2” OD x 2” 016378 Bearing, 1”...
  • Page 16: Engine Pulley Guards

    Engine Pulley Guards Engine Pulley Guards 250044 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. GUARD WELDMENT, G15 ENGINE PULLEY 015343 GUARD, G15 SIDE ENGINE PULLEY 016236 WASHER, 1/4” SAE FLAT F05011-11 BOLT, 1/4-20 X 3/4” HEX HEAD FULL THREAD F05005-1 GROMMET, 5/8”...
  • Page 17 INDEX maintenance air cooling system battery fuel filter miscellaneous RPM adjustments parts list engine assembly engine mount assembly pulley guards starting Index G15E97doc013105...

This manual is also suitable for:

Lt25Lt27

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