Dormakaba HSW EASY SAFE Installation Instructions Manual

Dormakaba HSW EASY SAFE Installation Instructions Manual

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HSW EASY SAFE
Installation instructions
WN 058735 45532 – 2019-08/13698
EN

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Summary of Contents for Dormakaba HSW EASY SAFE

  • Page 1 HSW EASY SAFE Installation instructions WN 058735 45532 – 2019-08/13698...
  • Page 2: Table Of Contents

    HSW EASY SAFE Content Safety instructions ........................3 Product description ........................4 Installation options .........................4 Floor concealed door closer and floor bearing ................5 Preparation on the floor ......................6 Borehole for locking plate bush and eccentric bush ..............6 Arrangement of the guide rollers ....................7 Connecting options with combi fixing block ................8...
  • Page 3: Safety Instructions

    HSW EASY SAFE Safety instructions Important safety instructions for the installation and use of DORMA glass fittings Please follow the instruction in the installation and operating manual in order to prevent damage to the product as well as body injury and property damage .
  • Page 4: Product Description

    HSW EASY SAFE Product description Required tools ø25 mm ø8 mm 3 mm 8 mm 15 mm 5 mm 17 mm 6 mm 8 mm Installation options In case of systems without functional panels the rollers and upper swivels are installed in the door rail by default.
  • Page 5: Floor Concealed Door Closer And Floor Bearing

    HSW EASY SAFE Floor concealed door closer and floor bearing Floor concealed door closer (FDC) A recess must be provided for the floor concealed door closers (FDC), which is covered with a stainless steel cover plate. The FDC comes with a separate, extended axis.
  • Page 6: Preparation On The Floor

    HSW EASY SAFE Preparation on the floor Eccentric bushings are standard for the locking devices. ø25 Borehole ø 25 mm, 30 mm deep for the eccentric bushing and additionally ø 8 mm for wall plugs. Align the eccentric bushings (double eccentric) and fix it with the screw in the center.
  • Page 7: Arrangement Of The Guide Rollers

    HSW EASY SAFE Arrangement of the guide rollers Redirection of the guide rollers in the stacking area: The arrangement of the guide rollers is critical for the moving into the stacking area. The graphics below show the standards. This standard also applies to the 135° station areas. Install one high guiding roller on the right and one high guiding roller on the left for each leaf.
  • Page 8: Connecting Options With Combi Fixing Block

    HSW EASY SAFE Connecting options with combi fixing block 1. Single-action end panel (SAEP) to sliding panel (SP) 2. Sliding panel (SP) to sliding panel (SP) 3. Double-action sliding panel (DASP) / single-action sliding panel (SASP) to double-action sliding panel with ITS 96 (DASP ITS 96) 4.
  • Page 9: Installing The System

    HSW EASY SAFE Installing the system Installing the substructure and guide rail The installation of the guide rail requires a horizontally (lengthwise and crosswise) aligned and bearing subconstruction (e. g. DORMA-UK systems). When determining this substructure you need to consider the fastening of the guide rail and the total weight of all panels in the stacking area.
  • Page 10: Installing Door Rails On The Glass Panel

    HSW EASY SAFE Installing door rails on the glass panel The door rail consists of 2 shells that are screwed together. Slide the door rail on the glass and align it at a distance of 4.5 mm on both sides 1 .
  • Page 11: Glueing The Door Rails To The Laminated Safety Glass Panel (Optional)

    HSW EASY SAFE Glueing the door rails to the laminated safety glass panel (optional) The clamping of the upper door rail is especially important due to the supporting function. If vibrations are expected on the object the glass panels in the upper door rail area should be glued in addition to the clamping.
  • Page 12: Mounting The Bottom Rail

    HSW EASY SAFE Mounting the bottom rail If a fixed panel is included in the delivery, mount the bottom rail to the floor. Align the bottom rail according to the system drawing. Mark the boreholes and and drill the holes.
  • Page 13: Mounting The Fixed Panel Holders

    HSW EASY SAFE Mounting the fixed panel holders Loosen the nut of the fixed panel holder with a 17 mm wrench 1 . Slide the support block into the door rail or the support profile 2 . Position the support block at a distance of 60.5 mm from the outer edge 3 .
  • Page 14: Mounting The Fixed Panel Holders

    HSW EASY SAFE Mounting the fixed panel holders If a fixed panel is included is included in the delivery, mount the bottom rail to the floor. The fixed panel has holders instead of the roller carriers. Turn the head of the fixed panel holder by 90° 1 so that the panel with the holder can be inserted into the guide rail.
  • Page 15 HSW EASY SAFE Loosen the nut of the fixed panel holder 1 . Adjust the bolt up or down until the fixed panel holder is flush with the guide rail 2 . Turn the head of the fixed panel holder by 90° 3 so that the holder can be engages into the guide rail.
  • Page 16: Preparing The Upper Swivel

    HSW EASY SAFE Preparing the upper swivel Loosen the threaded pin until they are flush with the upper surface. Installing the upper swivel Press the retaining washer together using a gripper and insert it into the pin channels of the guide rail. Insert the upper swivel into the guide rail, position it at a distance of 70 mm (pivot point towards the wall) and fix it using the threaded pins (5 mm socket wrench).
  • Page 17 HSW EASY SAFE First screw the bolt downward in order to install the panel. Loosen the nut with a 17 mm wrench 4 and then turn the bolt downward using a 8 mm wrench 5 . Insert the supporting block into the door rail or the support profile and position it at a distance of 60.5 mm from the outer edge.
  • Page 18: Installing The Single-Action End Panel

    HSW EASY SAFE Installing the single-action end panel Install the panel 1 by inserting the bolt into the upper swivel 2 and by subsequently placing it on the floor bearing 3 . Turn the bolt into the upper swivel until (8 mm wrench) the flat is flush with the lower edge of the guide rail 4 .
  • Page 19: Installing Or Disassembling The Revision Piece

    HSW EASY SAFE 3.10 Installing or disassembling the revision piece The revision piece can be disassembled during the replacement of defective rollers. Drive the tapered dowel pins out of the revision piece and unscrew the screw. The revision piece must always be screwed in place again.
  • Page 20: Attaching The Sliding Panel

    HSW EASY SAFE 3.11 Attaching the sliding panel Insert the rollers (a) with the attachment blocks (e) of all the panels into the guide rail.  Pay attention to the arrangement of the guide rollers (high or low, see chapter 2.5).
  • Page 21: Aligning The Panels In The Stacking Area

    HSW EASY SAFE 3.12 Aligning the panels in the stacking area Slide the attached panel into the stacking area and align the panel laterally to the first panel. Carefully move the panel. The rollers are not fixed at this point so that they will assume the correct distance in the stacking area. If necessary, loosen the nut (c).
  • Page 22: Prepare Cover Profile

    HSW EASY SAFE 3.14 Prepare cover profile To ensure the cover profile fits firmly, bend the clip cam at 3-4 points along the cover profile’s length if necessary. To do this, insert a slotted screwdriver bet- ween the rubber seal and the cover profile and turn it.
  • Page 23: Installing The Remaining Cover Plates

    HSW EASY SAFE 3.16 Installing the remaining cover plates Insert the rubber seal along the entire length into the cover profile. Place the cover profile at the top against the the door rail and carefully clip it to the door rail using a protective piece and a hammer.
  • Page 24: Installing The Face Covers

    HSW EASY SAFE 3.18 Installing the face covers Insert the plastic cap on the face cover and fix the entire face cover using the screw on the door rail. 3.19 Installing the combi fixing block  Note the connecting options with the combi fixing block (see chapter 2.6).
  • Page 25: Installing The Upper Locking Device

    HSW EASY SAFE 3.20 Installing the upper locking device Position, fix and wedge the panel 5 mm Slightly tighten 8 mm Turn the hook upwards 5 mm Fasten...
  • Page 26: Installing A Door Closer Ts 92/93 (Optional)

    HSW EASY SAFE Installing a door closer TS 92/93 (optional) If a door closer is provided on the single-action end panel, the door rail or the support profile has been prepared. Mounting the spacer plate to the door rail or the support profile 1 .
  • Page 27: Setting The Zero Position For The Its 96

    HSW EASY SAFE Setting the zero position for the ITS 96 Open the single-action sliding panel/double-action sliding panel. Loosen the screw from the clamping piece (3 mm sock- et wrench). The ITS 96 can now be adjusted ±2 mm in the zero position. Press the ITS in the direction of the offset side and fix the screw afterwards.
  • Page 28: Removing The Cover Profile

    - Do not use a screwdriver or similar! Remove the cover profile from the door rail with a glazing shovel (item no.: 81640200099). DORMA-Glas GmbH Max-Planck-Straße 33 – 45 32107 Bad Salzuflen Deutschland T: +49 2333 793-0 www.dormakaba.com F: +49 2333 793-4950...

Table of Contents