Dormakaba ES 250 PRO Easy Mounting Instruction
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Dormakaba ES 250 PRO Easy Mounting Instruction

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ES 250 PRO Easy
Mounting Instruction

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Summary of Contents for Dormakaba ES 250 PRO Easy

  • Page 1 ES 250 PRO Easy Mounting Instruction...

  • Page 2: Table Of Contents

    Mount the optional locking device Mount the DRIVE UNIT Mount the tensioning device Cut the toothed belt t o size Mount the toothed belt Adjust the tensioning device Position the main closing edge Mount the cable ducts ES 250 PRO Easy 2024-03...
  • Page 3 Terminal layout of the control board Multiports Connection of Sensors Commissioning Requirements Safety during commissioning Commission the operator Fire protection function Activate the fire protection function Parameterization Change parameters Parameter overview Information and error display ES 250 PRO Easy 2024-03...

  • Page 4: About This Document

    Contents and purpose The purpose of this manual is the safe and efficient mounting and commissioning of the ES 250 PRO Easy sliding door operators (hereinafter also called “operator”). Before commencing any work, personnel must have carefully read through and understood this manual.

  • Page 5: Symbols Used

    This signal word indicates a possible hazardous situation that may result in damage to property or the environment if not averted. 1.6.2 More symbols Note This signal word indicates useful information for efficient and trouble- free operation. Step-by-step graphics Position numbers of components ES 250 PRO Easy 2024-03...

  • Page 6: Safety

    ES250ProEasy Installation Manual Safety Intended use ES 250 PRO Easy sliding door operators are suitable for use in dry environments. Improper use The use of control elements, settings or procedures not described in this documentation may cause electric shocks, hazards posed by electrical voltages/ currents, and/or hazards posed by mechanical processes.

  • Page 7: Product Description

    17509001150 for 1-leaf units (10) DRIVE UNIT Belt Clamp Spacer (11) End plate (12) Logo clip (13) Cover holders (14) Int ernal cover (15) Door Pilot Interface (16) Cable trunking (17) Hinge profile (18) Deflection device ES 250 PRO Easy 2024-03...

  • Page 8: Operating Elements

    Press left and right key at the same time • Error acknowledgement • Reset Parts included The parts included are stated on the delivery note. Fixing materials such as dowels and screws are not included. ES 250 PRO Easy 2024-03...

  • Page 9: Technical Data

    If the distance of the opened door leaf t o a stationary obstacle (e.g. a wall) is smaller than 200 mm, the secondary closing edge must be protected, for example with safety sensors or a protective panel. ES 250 PRO Easy 2024-03...

  • Page 10: Mounting

    Drilling chips or similar contamination may damage the rollers. • Keep the operator and running profile clean at all times. Requirements for mounting Temperature range Note Before starting the assembly, make sure that the location of use meets the specifications for operating temperature. ES 250 PRO Easy 2024-03...

  • Page 11: Standard Tightening Torques

    The mounting positions o f the operator pulley and the guide pulley The illustrations in Fig. 3, Fig. 4 and Fig. 5 show the door in the closed position. The arrows indicate the opening direction. ES 250 PRO Easy 2024-03...
  • Page 12 ES250ProEasy Installation Manual Mounting 2-leaf unit 1-leaf, left -opening unit Fig. 4 (1) Center of the guide pulley (2) Main closing edge (3) DRIVE UNIT (4)Center of the operator wheel OL Operator length Clear width Fig. 3 ES 250 PRO Easy 2024-03...
  • Page 13 Mounting ES250ProEasy Installation Manual 1-leaf, right-opening unit Fig. 5 (1) Center of the guide pulley (2) Main closing edge (3) DRIVE UNIT (4)Center of the operator wheel OL Operator length Clear width ES 250 PRO Easy 2024-03...
  • Page 14 Fig. 3, Fig. 4 and Fig. 5. see Fig. 3, 4, 5 Fig. 7 Screw the attachment strip tight. Push the attachment strip for the deflection device into the slot in the operator profile from the left. Fig. 8 ES 250 PRO Easy 2024-03...
  • Page 15 Stick the rubber strip into the track profile with the adhesive strip t o the rear of the operator. Place the track profile on the rubber strip. Fig. 10 Push both end stops onto the track profile from the outside and tighten them slightly. Fig. 11 ES 250 PRO Easy 2024-03...
  • Page 16 ES250ProEasy Installation Manual Mounting 10. Attach the clip t o the center of the track profile (2-leaf units only). Fig. 12 ES 250 PRO Easy 2024-03...
  • Page 17 If the internal cover with a height of 150 m m is being used, the distance X from the floor t o the lower edge of the mounting plate = CH + 50 mm. The clear height must be adhered to. Fig. 14 ES 250 PRO Easy 2024-03...
  • Page 18 • Use dowels and screws that are suitable for the existing structure and the weight of the door unit. Drill the holes. Screw the mounting plate t o the wall. Fig. 16 ES 250 PRO Easy 2024-03...
  • Page 19 Use the thread-forming screws provided t o screw the operator profile t o the mounting plate. To prevent noise during operation, screw the operator profile through all slots. M6 x 12 m m M6 x 8 m m Fig. 18 10. Clean the operator and running profile. ES 250 PRO Easy 2024-03...
  • Page 20 If the internal cover with a height of 150 m m is being used, the distance X from the floor t o the center of the lower drill hole on the wall mounting = CH + 78 mm. The clear height must be adhered to. min. 78 inside outside Fig. 20 ES 250 PRO Easy 2024-03...
  • Page 21 Screw both wall brackets t o the wall through the slots with 2 screws and washers each. Fig. 21 Push 1square nut into each of the 3 profile channels on both sides of the LM girder. Fig. 22 ES 250 PRO Easy 2024-03...
  • Page 22 Align the LM girder horizontally and vertically. The clear height must be adhered to. Fig. 25 10. Drill through the remaining holes in the t w o wall brackets. Screw on the wall brackets with 2 additional screws and washers each. ES 250 PRO Easy 2024-03...

  • Page 23: Mount The Optional Side Panels

    M6 x 16 m m Fig. 28 14. Clean the operator and running profile. Mount the optional side panels Mount the wall connection profiles and the side panels according t o the profile system manual. ES 250 PRO Easy 2024-03...

  • Page 24: Mount The Optional Anti-Static Brushes

    • Mount the anti-static brush in such a way that the anti-static brush does not collide with an end stop. Fig. 29 Mount the carriers Mount the carriers on the door leaves according t o the profile system manual. Fig. 30 ES 250 PRO Easy 2024-03...

  • Page 25: Hook In The Door Leaf

    Guide the door leaves with the carriers above the track rail into the operator profile. Fig. 32 Swivel the door leaves under the operator. Place the track rollers on the track profile. ES 250 PRO Easy 2024-03 25...

  • Page 26: Mount The Floor Guides

    Adjust the counter roller on all carriers so t h a t the roller is 0.5 m m away from the operator profile. Fig. 33 Tighten the screws. Check t h a t the door leaves move easily. Mount the floor guides Mount the floor guides according t o the accompanying manual. ES 250 PRO Easy 2024-03...

  • Page 27: Align The Door Leaves

    Align the door leaves by turning the adjusting screws so t h a t the distance between the door leaves and the floor is 6 mm, and when the door is closed the center seals are parallel. Fig. 35 ES 250 PRO Easy 2024-03 27...
  • Page 28 ES250ProEasy Installation Manual Mounting Tighten the adjustable brackets on the carrier. Fig. 36 Loosen the screws on the adjustable brackets. Fig. 37 ES 250 PRO Easy 2024-03...
  • Page 29 Position the door leaves so t h a t they are aligned and the distance between door leaf and wall/side panel is a maximum of 8 mm. Fig. 38 Screw the adjustable brackets tightly t o the door leaf. Fig. 39 ES 250 PRO Easy 2024-03 29...

  • Page 30: Adjust The Opening Width

    Tighten the end stops t o 4 Nm. Mount the toothed belt engaging units On 2-leaf units Screw each toothed belt engaging unit t o the carrier on the side of the main closing edge. Fig. 41 ES 250 PRO Easy 2024-03...

  • Page 31: Mount The Optional Locking Device

    Fig. 42 4.11.3 On 1-leaf, right-opening units Screw the toothed belt engaging unit onto the carrier. Fig. 43 4.12 Mount the optional locking device Mount the locking device according t o the accompanying manual. ES 250 PRO Easy 2024-03 31...

  • Page 32: Mount The Drive Unit

    Place the DRIVE UNIT on the threaded bolts on the attachment strip. Fig. 46 Tighten the DRIVE UNIT with the nuts and the T-head bolt. Do not screw the rightmost nut onto the bolt yet. ES 250 PRO Easy 2024-03...

  • Page 33: Mount The Tensioning Device

    Position the tensioning device, see Fig. 3, Fig. 4 and Fig. 5. 4.15 Cut the toothed belt t o size Cut the toothed belt t o size using the following formula: Toothed belt length = 2 x CW + 725. ES 250 PRO Easy 2024-03 33...

  • Page 34: Mount The Toothed Belt

    Insert both ends of the toothed belt into the upper toothed belt engaging unit in such a way t h a t both ends reach the center o f the toothed belt engaging unit. Fig. 50 Put the cap on. Fig. 51 ES 250 PRO Easy 2024-03...
  • Page 35 Align the tensioning device parallel t o the operator profile. Fig. 53 Screw the tensioning device tight. Push the door leaf into closed position. Fig. 54 Insert the toothed belt into the lower toothed belt engaging unit. Fig. 55 ES 250 PRO Easy 2024-03 35...
  • Page 36 10. Loosen the screws on the tensioning device. Fig. 57 11. Turn the screw on the tensioning device until the red ring is in the center of the viewing window. Fig. 58 12. Tighten the screws on the tensioning device. Fig. 59 ES 250 PRO Easy 2024-03...

  • Page 37: Adjust The Tensioning Device

    Position the main closing edge Loosen the screws on the toothed belt engaging units. Fig. 61 Position the main closing edge in the middle o f the opening width. Tighten the screws on the toothed belt engaging units. ES 250 PRO Easy 2024-03 37...

  • Page 38: Mount The Cable Ducts

    Turn the cover holders so t h a t the mounting bracket is perpendicular t o the profile. Tighten the cover holders with both hexagon screws. Note For an operator length of more than 4.50 m, mount 2 additional cover holders. ES 250 PRO Easy 2024-03...
  • Page 39 Do not position the hinge profile in the area of the cover holders. Clip the hinge profiles evenly over the length of the cladding. Fig. 65 Clip one holder each into the cladding in the same position as the cover holders. ES 250 PRO Easy 2024-03 39...
  • Page 40 Mount the internal cover Caution Risk of injury due t o careless working on a ladder! Attach the internal cover by lightly tapping the palm of the hand on the operator profile. Fig. 67 Open the internal cover. ES 250 PRO Easy 2024-03...
  • Page 41 Fig. 68 Secure the brackets for the internal cover with the screws. Secure the internal cover with the cover holders. Fig. 69 Depending on the position of the supports, several opening angles are possible. ES 250 PRO Easy 2024-03 41...
  • Page 42 Mounting ES250ProEasy Installation Manual Fig. 70 Attention Do not mount the protective conductor in the area of movement! ES 250 PRO Easy 2024-03...
  • Page 43 Attention Connect the accessories in a de-energized state! Attention Guide/stow all cables inside the operator in the cable ducts or secure with a cable holder t o prevent collisions with moving parts! Fig. 72 ES 250 PRO Easy 2024-03 43...
  • Page 44 (see sensor manual). The sensors’ detection zone is t o be set in such a way t h a t the doors do not run into the test object. Large opening widths may require several sensors. ES 250 PRO Easy 2024-03...
  • Page 45 Mounting ES250ProEasy Installation Manual Fig. 74 Fig. 75 ES 250 PRO Easy 2024-03 45...
  • Page 46 Fig. 77 • The CAN BUS components are automatically detected by the control unit. • If a CAN BUS component is replaced or removed from the network, a CAN BUS reset must be carried out. ES 250 PRO Easy 2024-03...

  • Page 47: Terminating Resistor

    Drill the holes for the CAN BUS cable with a diameter of 8 mm. In addition t o the cable, also insert a terminating resistor into the EPS CAN. 5.3.1 Connecting the operating mode switch max. 30 m Fig. 79 ES 250 PRO Easy 2024-03 47...

  • Page 48: Terminal Layout

    Terminal layout of the control board Fig. 80 (5) Power supply connection (1) Terminal block (2) Operator locking device connection (6) Battery pack connection (3) COM port (7) Drive connection (4) CAN BUS port (8) Hall effect sensor connection ES 250 PRO Easy 2024-03...
  • Page 49 Terminal layout ES250ProEasy Installation Manual ES 250 PRO Easy 2024-03 49...
  • Page 50 ES250ProEasy Installation Manual Terminal layout ES 250 PRO Easy 2024-03...
  • Page 51 Terminal layout ES250ProEasy Installation Manual 6.2.2 Connection on the multiports For multiport default setting “Standard” ES 250 PRO Easy 2024-03 51...

  • Page 52: Connection Of Sensors

    Connection of Sensors ES250ProEasy Installation Manual Connection of Sensors Attention The sensor may only be operated with safety extra-low voltage (SELV)! Connection diagram The color code only applies t o the black dormakaba cable. Opening Protection Power supply Testing impulse...

  • Page 53: Safety During Commissioning

    • Do not touch live parts or cables. • Suitable personal protective equipment must always be worn when working with the product. ES 250 PRO Easy 2024-03 53...
  • Page 54 Commissioning ES250ProEasy Installation Manual ES 250 PRO Easy 2024-03...
  • Page 55 Commissioning ES250ProEasy Installation Manual ES 250 PRO Easy 2024-03 55...

  • Page 56: Fire Protection Function

    The door moves a t creep speed due t o the deactivated sensor system. The following functions are no longer possible: • Opening the door via the sensor system • Change of the operating mode Opening the door is now only possible via the night/bank impulse. ES 250 PRO Easy 2024-03...

  • Page 57: Change Parameters

    If all parameters have been set, press t o exit the parameters menu. 10.2 Parameter overview The parameters described here can be set via the keypad on the control unit. Further settings can be made via the OSI. ES 250 PRO Easy 2024-03 57...
  • Page 58 ES250ProEasy Installation Manual Parameterization ES 250 PRO Easy 2024-03...
  • Page 59 ES250ProEasy Installation Manual Parameterization ES 250 PRO Easy 2024-03 59...
  • Page 60 ES250ProEasy Installation Manual Parameterization ES 250 PRO Easy 2024-03...
  • Page 61 ES250ProEasy Installation Manual Parameterization ES 250 PRO Easy 2024-03 61...
  • Page 62 ES250ProEasy Installation Manual Parameterization ES 250 PRO Easy 2024-03...
  • Page 63 ES250ProEasy Installation Manual Information and error display ES 250 PRO Easy 2024-03...
  • Page 64 ES250ProEasy Installation Manual Information and error display ES 250 PRO Easy 2024-03...
  • Page 65 ES250ProEasy Installation Manual Information and error display ES 250 PRO Easy 2024-03...
  • Page 66 ES250ProEasy Installation Manual Information and error display ES 250 PRO Easy 2024-03...
  • Page 67 ES250ProEasy Installation Manual Information and error display ES 250 PRO Easy 2024-03...
  • Page 68 India Private Limited Mahindra World City, Plot No. 48/3, 8th Avenue, Anjur Village 603002 Chengalpattu District, India Tel - 044 674 00 200 enquiry.india@dormakaba.com...

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