MSA General Monitors S4100T Instruction Manual
  1. Manuals
  2. Brands
  3. MSA Manuals
  4. Transmitter
  5. General Monitors S4100T
  6. Instruction manual
MSA General Monitors S4100T Instruction Manual

MSA General Monitors S4100T Instruction Manual

Hydrogen sulphide smart transmitter
Hide thumbs
Table of Contents

Advertisement

Quick Links

M
ODEL
Hydrogen Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
Hydrocarbon Sulphide
Smart Transmitter
S4100T
The information and technical data disclosed in this
document may be used and disseminated only for the
purposes and to the extent specifically authorized in
writing by General Monitors.
Instruction Manual
General Monitors reserves the right to change published
specifications and designs without prior notice.
Part No.
Revision
01/18
MANS4100T-EU
Q/01-18

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the General Monitors S4100T and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for MSA General Monitors S4100T

Summary of Contents for MSA General Monitors S4100T

  • Page 1 S4100T ODEL Hydrogen Sulphide Smart Transmitter Hydrocarbon Sulphide Smart Transmitter Hydrocarbon Sulphide Smart Transmitter Hydrocarbon Sulphide Smart Transmitter Hydrocarbon Sulphide Smart Transmitter Hydrocarbon Sulphide Smart Transmitter The information and technical data disclosed in this document may be used and disseminated only for the purposes and to the extent specifically authorized in Hydrocarbon Sulphide writing by General Monitors.
  • Page 3 Model S4100T Warranty Statement General Monitors warrants the Model S4100T to be free from defects in workmanship or material under normal use and service within two (2) years from the date of shipment. General Monitors will repair or replace without charge any equipment found to be defective during the warranty period.

  • Page 4: Table Of Contents

    Model S4100T Table of Contents Page Warranty Statement Warnings Table of Contents Introduction 1.1General Description ..................1 Specifications 2 2.1Approvals ......................2 2.2Functional ......................2 2.3Mechanical ......................3 2.4Environmental ....................3 2.5Electrical ......................3 2.6Factory default settings ..................4 2.7Sensor Material and Specifications when connected to S4100T ..... 4 2.8Outline Drawing....................
  • Page 5 Model S4100T Maintenance 23 5.1Maintenance ....................23 5.2Storage ......................23 Trouble Shooting ....................24 6.1Fault codes and Remedies ................24 6.2Alarms ......................25 6.3Modbus RTU Serial Interface problems ............25 Ancillary Equipment ..................26 7.1Dust Guard Assembly (P/N 10110)..............26 7.2Sintered Stainless Steel Dust Guard (P/N 1800822-1) ........

  • Page 6: Introduction

    Model S4100T Introduction General Description The General Monitors Model S4100T Smart Transmitter is a highly reliable, self contained, microprocessor controlled, single point calibration Hydrogen Sulphide monitor with integral 3-digit readout. The Transmitter is connected to the user’s indicating and shut-down equipment by means of a screened and armoured cable. The S4100T is designed to measure and display concentrations of Hydrogen Sulphide in one of three ranges: 0 to 20ppm, 0 to 50ppm and 0 to 100ppm, but will continue to display concentrations up to 120% of FSD.

  • Page 7: Specifications

    Model S4100T Specifications Approvals EN 60079-0, EN 60079-7, EN 60079-18 Hazardous Area Standards Code of Protection Ex emd IIC T5 Gb (-40C + 55C) Ex emd IIC T4 Gb (-40C + 70C) Cable insulation rated to at least 110C Application: Hydrogen Sulphide Gas Monitor Functional 0-20 ppm, 0-50 ppm and 0-100 ppm, user selectable option setup...

  • Page 8: Mechanical

    Model S4100T Mechanical 150mm (6”) Height Height incl. Sensor: 200mm (8”) Width: 150mm (6”) Depth: 95mm (3.75”) Weight including Sensor: 2.5kg (5.5lbs) Mounting Holes: 4 x 7 mm (0.28”) dia holes Termination: Ex e rated Terminal Block Environmental - 40C to + 70C Operating temperature range (continuous) min/max Storage temperature range min/max - 50C to + 85C...

  • Page 9: Factory Default Settings

    Model S4100T Factory default settings -5 (0-50 ppm) Option A1 Trip Level 10 ppm A1 Open Collector Output: De-energised and non-latching A2 Trip Level: 25 ppm A2 Open Collector Output De-energised and non-latching Analogue output during calibration 1.5mA Modbus Baud rate: 19200 Baud Modbus Format: 1 stopbit, no parity, 8 databits...

  • Page 10: Outline Drawing

    Model S4100T Outline Drawing...

  • Page 11: Installation

    Model S4100T Installation WARNING - Installation and Maintenance must be carried out by suitably skilled and competent personnel only. On Receipt of your Equipment All instruments shipped by General Monitors are pre-packed in stout containers and enclosed in a shock absorbing filling which affords a considerable degree of protection against physical damage.

  • Page 12: Sensor Poisons

    Model S4100T • Observe the ambient temperature limitations quoted in the specification. If a sampling preconditioning system is employed, take steps to ensure that vapours will not condense in the associated pipework. • The mounting should be as free from shock and vibration as possible. Avoid mounting Smart Transmitters directly on structures or process equipment prone to high levels of vibration or shock.

  • Page 13: Installation Of Sensor

    Model S4100T Installation of Sensor General Monitors sensors are machined to a ¾ NPT thread for fixing into the junction box, through a suitably machined entry. Each sensor requires a suitable O’Ring and Lock Nut to ensure correct assembly. To assemble the sensor into the junction box the wires should be placed through the O’Ring, over the ¾...

  • Page 14: Cable Termination In Safe Area

    Model S4100T 3.6.2 Cable Termination in Safe Area • The cable armour must be connected to Safety Earth. • The cable screens (drain wire) and power supply return (OV) must be connected to Instrument Earth. • The power supply or power distribution system employed should meet the requirements of EN5008 I- 1/2 and EN60101-1.

  • Page 15: Cable Termination Drawing

    Model S4100T 3.6.3 Cable Termination Drawing...
  • Page 16 Model S4100T The electrical rating for all open collector outputs is 100mA @ 35VDC. The diagram below illustrates some typical open collector external circuits.

  • Page 17: Interconnection Details

    Model S4100T Interconnection Details Signal 12-Way Module Name Terminal Function If not used Fly lead colour + 24VDC Power Supply brown Analogue output connect to OV yellow Power Supply Return blue Remote calibration input (Note) leave unconnected* grey Alarm 2 open collector output leave unconnected* orange Alarm 1 open collector output...

  • Page 18: Stopping Plug Installation

    Model S4100T Stopping Plug Installation NOTE: The stopping plug, 311001-1, is fitted at the factory, the following instruction will only be necessary if the stopping plug has been removed from its current location to another entry of this product.  Screw Earth/Stopping Plug (P/N 311001-1) into Top Entry of S4100x Housing.
  • Page 19 Model S4100T...

  • Page 20: Operating Instructions

    Model S4100T Operating Instructions WARNING – Installation and Maintenance must be carried out by suitably skilled and competent personnel only. Menu Operation and Display Codes Note: See Table 1 and Table 2 for Display Codes Menu operation starts at Level 1. To enter the menu, the magnet is applied to the General Monitors Logo on the Nameplate and held in place.
  • Page 21 Model S4100T Menu Selection Availability: Latched ppm<min Level 1 menu selections Menu entry delay Faults? Alarms? Alarms? Trip level? available ACA, CCA, ASU, CSU & ncl 5 sec ACA, ASU, CSU & ncl 5 sec ACA & CCA 90 sec ACA &...

  • Page 22: Tables

    Model S4100T Tables TABLE 1 – MENU DISPLAY CODES Level 1 Level 2 Level 3 Level 4 Activate calibration, Activate calibration mode Apply calibration gas Calibration in progress Calibration completed, Remove calibration gas Check calibration mode Activate calibration mode Open collector output Activate setup mode A1 alarm setup normally energized...
  • Page 23 Model S4100T TABLE 1 – MENU DISPLAY CODES Level 1 Level 2 Level 3 Level 4 Gas sensor type Check setup mode 100, 50, 20 ppm FSD A1 open collector output norm. (de)-energized A1 open collector output (non)-latching A1 alarm triplevel ppm A2 open collector output norm.

  • Page 24: Calibration

    Model S4100T Calibration Calibration may be carried out as follows: • Ensure that the instrument has stabilised for at least 24 hours and that there is no Hydrogen Sulphide gas present at the sensor. If background levels of gas are suspected, the sensor should be purged with clean air before calibrating the unit.

  • Page 25: New Sensor Calibration

    Model S4100T New Sensor Calibration New sensor calibration may be carried out as follows: • Ensure that the instrument has stabilised for at least 24 hours and that there is no Hydrogen Sulphide gas present at the sensor. If background levels of gas are suspected, the sensor should be purged with clean air before calibrating the unit.

  • Page 26: Calibration Check

    Model S4100T Calibration Check • Place the magnet on the General Monitors Logo on the Nameplate. The instrument will display “ - - -“ for 5 seconds and then enter the menu routine. Remove the magnet. Select “CCA” by briefly reapplying the magnet when the display scrolls around.

  • Page 27: Special Power Up Routine

    Model S4100T Special Power up Routine If the instrument is powered up with the magnet present it will display “EEPROM write activity” for 1 second, followed by “Power up in progress” as above. The magnet present will cause the Modbus Parameters to be reset to factory default. The magnet may be removed immediately.

  • Page 28: Maintenance

    Model S4100T Maintenance WARNING - Installation and Maintenance must be carried out by suitably skilled and competent personnel only. Maintenance Once correctly installed, systems require very little maintenance other than Routine Re- calibration (see section 4) and periodic inspection. Sensors exposed to the elements may require a little grease on the accessory mounting threads.

  • Page 29: Trouble Shooting

    Model S4100T Trouble Shooting Fault codes and Remedies Faults are stacked according to priority, i.e.: if more than one Fault exists at a particular time, the display will show the Fault with the highest priority (lowest number in priority column). As the Faults are being cleared, the Fault with the next highest priority will be displayed, until all Faults have been cleared.

  • Page 30: Alarms

    Model S4100T Alarms Alarms are stacked below Faults according to priority i.e.: if a Fault and (latched) Alarm(s) exist at a particular time, the display will show the Fault. As the Fault is cleared, the Alarm with the next highest priority will be displayed. Latched Alarms may be cleared by briefly applying the magnet to the General Monitors Logo on the Nameplate if the Alarm condition no longer exists.

  • Page 31: Ancillary Equipment

    Model S4100T Ancillary Equipment Dust Guard Assembly (P/N 10110) The dust guard is a simple, threaded (1 3/16-18 UNEF 2B) stainless steel cylinder with a wire screen at one end. It is easily unscrewed for cleaning and/or replacement of the disposable screen. The screen material is stainless steel with a nominal 40 micron mesh.

  • Page 32: Duct Mounting Plate (P/N 10041 Dash-1 Or -2)

    Model S4100T Duct Mounting Plate (P/N 10041 Dash-1 or –2) The Duct Mounting Plate is a rectangular plate measuring 73 x 116mm (2.88” x 4.56”) containing four captive mounting screws (6-32 UNC), and fitted with a Neoprene O-ring seal. The sensor is mounted in a 1 3/16-18 UNEF threaded hole in the centre of the plate.

  • Page 33: Ampoules Of Hydrogen Sulphide (P/N 50004)

    Model S4100T Ampoules of Hydrogen Sulphide (P/N 50004) These glass ampoules are manufactured under strict control procedures for use with the Field Calibrator (P/N 50000). They are marked with a gas concentration in ppm H which corresponds to the concentration when released within the Field Calibrator. Ampoules may start to lose concentration after a specified period.
  • Page 34 Model S4100T These part numbers for the associated equipment are given below: Description Part No. Case (holds two cylinders) 914-135 Regulator (200 ml/min flow rate) 922-016 Teflon Tubing 925-430 Cup with Screen 1400152 Cable Tie 060-331 Operating Instructions Securely fasten the regulator to the gas cylinder and ensure that the tubing and cup are undamaged and securely attached to the regulator outlet.

  • Page 35: Modbus Rtu Serial Interface

    Model S4100T Modbus RTU Serial Interface General The Modbus communications interface is based on the RS485 standard. It is implemented as a 2 wire, half-duplex, balanced differential interface which conforms to the EIA-485 specification. Each slave device must have its unique address so that more than one device can be connected to an independently addressed on the same RS485- link.

  • Page 36: Modbus Read/Write - Commands

    Model S4100T Modbus Read/Write - Commands Function Code Description Access Type Read coil status Read Read input status Read Read holding registers Read Read input registers Read Force single coil Write Preset single register Write Force multiple coils Write Preset multiple registers Write Any of commands with Function Code 1, 2, 3, 4 allow data to be read from the instrument.

  • Page 37: Modbus Register Configuration

    Model S4100T Modbus Register Configuration Registers 1, 2, 4, 5, 6 and 8 contain the value of the single parameter specified, the remaining registers contain composite parameters. Attempts to write a data value out of range for these parameters will result in the Illegal Data Value response (Exception Code 3).

  • Page 38: Register 7

    Model S4100T 8.5.2 Register 7 Description Bit position Dec. value Function 15-6 Analogue output at calibration 0.0mA 1.5mA 2.0mA A2 alarm open collector output de-energised normally energised/de-energised energised A1 alarm open collector output de-energised normally energised/de-energised energised A2 alarm open collector output Non-latching normally latching/non-latching Latching...

  • Page 39: Maximum Sensor Cable Length

    Model S4100T Appendix A Cables to be screened and armoured to BS5308 Part 2 or equivalent. References to Sq. mm and AWG are not to be taken as direct equivalents. Maximum Sensor Cable Length Maximum Sensor Cable length for various conductor sizes: Conductor Size Maximum Cable Length Sq.
  • Page 40 Model S4100T Conductor Size Maximum Cable Length Power Supply Rating Cable Drop sq mm metres feet mA max avg total 0.75 (960) 1475 (2620) 30.0 (265) 15.0 (1285) 2285 (4065) 685pk (385pk) 1080 (1920) 2930 (5210) 1450 (2575) 4630 (8235) 1800 (3200) 7120...

  • Page 41: Customer Satisfaction Questionnaire

    Model S4100T Customer Satisfaction Questionnaire Attention Field Operations: We would appreciate your help in assessing and thus improving the quality of our Equipment and Service and would therefore be grateful if you would complete the Questionnaire below and return it to: General Monitors Ireland Ltd, Ballybrit Business Park, Galway,...

Table of Contents