Related Manuals for TYROLIT Hydrostress CCE25
Summary of Contents for TYROLIT Hydrostress CCE25
- Page 1 Operating Instructions Wire Saw CCE25 | Wire Saw CCH25 Index 003 Original Operating Instructions 10991955 en / 24.02.2021...
- Page 2 Any repair work must be carried out by trained personnel only. Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in perfect working order.
- Page 3 X Only operate the wire saw with a guard. DANGER Serious injury or material damage as a result of uncontrolled movements of the wire saw! X Never connect or disconnect hoses while the wire saw is running. CCE25 / CCH25 Page 3...
-
Page 4: Wire Saw System
4 Swivel arm 13 Diverter roll 5 Diverter roll 14 Diamond wire guard 6 Feed motor 15 Guide roller unit Hydraulic feed motor 16 Diamond wire Feed motor electric 17 Water supply line 7 Gearbox Page 4 CCE25 / CCH25... - Page 5 3 Gearbox 6 Central tube Diamond wire direction of motion The direction of motion of the diamond wire is determined by the drive motor and can be changed at the drive unit or at the controls. CCE25 / CCH25 Page 5...
- Page 6 TYROLIT Hydrostress AG Assembly Preparation The wire saw must be anchored firmly to the substrate. In preparation a hole for the central tube and a hole for the wire to pass through must be bored. Assembly Page 6 CCE25 / CCH25...
- Page 7 X Mount diamond wire guard (13) DANGER To secure the wire saw appropriate sub-surface anchoring elements should be used. When po- sitioning the dowels the installation instructions of the dowel manufacturer must be followed. Example: TYROLIT instructions for dowel M12x50 CCE25 / CCH25 Page 7...
-
Page 8: Mounting Motor
1x Control unit with remote control 1x Drive motor electric Mounting motor The drive motor and the feed motor must be mounted and connected prior to the first com- missioning run according to the mounting instructions. Page 8 CCE25 / CCH25... - Page 9 TYROLIT Hydrostress AG Tensioning the diamond wire Water connection The cooling water for the saw system flows from the drive unit or the control unit directly to the wire saw. CCE25 / CCH25 Page 9...
- Page 10 TYROLIT Hydrostress AG Application Correct cutting direction Securing cut-outs 1 Suspension device 2 Wedge 3 Support rod Page 10 CCE25 / CCH25...
- Page 11 TYROLIT Hydrostress AG Remove cut-outs Use appropriate removal devices and take precautions against the cut-outs falling. 1 Carrying device with block and tackle 2 Suspension device CCE25 / CCH25 Page 11...
- Page 12 X Blow out water Diamond wire X Clean with water X Check for wear Service X To be performed by TYROLIT Hydros- After 100 / 300 / 500 / 700 hours tress AG or an authorised workshop Page 12 CCE25 / CCH25...
-
Page 13: Troubleshooting
• Try to describe the fault as precisely as possible • Make a note of the type and index description (refer to the name plate) • Have the Operating Instructions close to hand CCE25 / CCH25 Page 13... - Page 14 Hearing protection must be worn at all times when working with the wire saw. Noise level measurement Noise data according to ISO 3744 Parameter Value Sound pressure level L 85 dB (A) * Acoustic power level L 93 dB (A) * Page 14 CCE25 / CCH25...
- Page 15 8 kW Output at 32 A 17 kW Weight 22 kg Electric feed motor Electric feed motor with gears and brake Gear reduction 1:70 Voltage 48 V Feed Toothed wheel on rail Weight 4.10 kg CCE25 / CCH25 Page 15...
- Page 16 1538 1333 l/min 3750 2813 2500 2045 1731 1500 l/min 4167 3125 2778 2273 1923 1667 l/min 5000 3750 3333 2727 2308 2000 l/min 5833 4375 3889 3182 2692 2333 Operation possible Operation not possible Page 16 CCE25 / CCH25...
- Page 17 TYROLIT Hydrostress AG Hydraulic feed motor Hydraulic motor Speed 187 rpm Type Gerotor Operating pressure max. 120 bar Rated torque 50 Nm Feed force 6000 N Feed Toothed wheel on rail CCE25 / CCH25 Page 17...
- Page 18 = 331 cm + 2 x D + A total Example: Wall thickness D = 45 cm Hole diameter 150 cm thus A = 115 cm = 331 cm + 2 x 45 cm + 115 cm = 536 cm total Page 18 CCE25 / CCH25...
-
Page 19: Ec Declaration Of Conformity
2006/42/EG 17.05.2006 2004/108/EG 15.12.20004 2002/96/EG 27.01.2003 1999/5/EG 09.03.1999 Applied standards EN 15027/A1:2009 EN ISO 12100:2010 EN 60204-1/A1:2009 EN 61000-3-11:2000 EN 61000-3-12:2005 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 01.09.2011 Pascal Schmid Leiter Entwicklung CCE25 / CCH25 Page 19... - Page 20 We declare under our sole responsibility that this product complies with the following direc- tives and standards: Applied directives 2006/42/EG 17.05.2006 Applied standards EN 15027/A1:2009 EN ISO 12100:2010 TYROLIT Hydrostress AG Witzbergstrasse 18 CH-8330 Pfäffikon Switzerland Pfäffikon, 01.09.2011 Pascal Schmid Leiter Entwicklung Page 20 CCE25 / CCH25...
- Page 21 TYROLIT Hydrostress AG Page 21 CCE25 / CCH25...
- Page 22 TYROLIT CONSTRUCTION PRODUCTS GMBH Swarovskistraße 33 | 6130 Schwaz | Austria Tel +43 5242 606-0 | Fax +43 5242 63398 Our worldwide subsidiary companies can be found on our website at www.tyrolit.com...
Need help?
Do you have a question about the CCE25 and is the answer not in the manual?
Questions and answers