Air Motor Assembly - YAMADA TOTE IP140S3-TE Manual

AIR MOTOR ASSEMBLY

(804398)
For IP140S3-TE, IP140S12-TE
(804354)
For IP200S25-TE
EXPLODED VIEW
DISASSEMBLY PROCEDURE
1. Remove Silencer (Item 2) and Street Elbow (Item 3) from
Switching Valve Assembly (Item 7).
2. Remove Tube (Item 17) from Fitting (Item 18).
2-1. Remove Fitting (Item 18) from Lower Flange Assembly
(Item 19).
2-2. Remove Elbow Fitting (Item 1) from Switching Valve
Assembly (Item 7).
3. Remove Bolt (Item 4) from Upper Flange (Item 14).
4. Remove Switching Valve Assembly (Item 7) from Upper
Flange (Item 14).
5. Remove Bolt (Item 10) from Switching Valve Assembly (Item
7).
5-1. Remove O-Rings (Items 9 & 13) from Pipe (Item 8).
6. Remove Pin (Item 21) from Trip Rod (Item 27).
6-1. Remove Trip Rod (Item 27) from Switching Valve Assembly
(Item 7).
7. Remove O-Ring (Item 38) from Piston Assembly (Item 33).
7-1. Remove Pin (Item 37) from Piston Assembly (Item 33).
7-2. Remove Connector (Item 39) from Piston Assembly (Item
33).
7-3. Remove Union Nut (Item 40) from Connector (Item 39).
8. Remove Bolt (Item 29) from Upper Flange (Item 14).
8-1. Remove Upper Flange (Item 14) from Air Cylinder (Item 16).
8-2. Remove O-Ring (Item 15) from Upper Flange (Item 14).
9. Remove Air Cylinder (Item 16) from Lower Flange Assembly
(Item 19).
10. Remove Piston Assembly (Item 33) from Lower Flange
Assembly (Item 19).
11. Remove Socket Bolt (Item 23) from Piston Cap (Item 25).
11-1. Remove Piston Cap (Item 25) from Piston Assembly (Item
33).
11-2. Remove O-Ring (Item 22) from Piston Cap (Item 25).
12. Remove Trip Rod (Item 27) and Spring (Item 28) from Piston
Assembly (Item 33).
13. Remove O-Rings (Item 26 & 32) from Piston Assembly (Item
33).
14. Remove Retainer (Item 36) from Lower Flange Assembly (Item
19).
14-1. Remove O-Rings (Item 34 &35) from Retainer (Item 36).
14-2. Remove O-Ring (Item 15) from Lower Flange Assembly
(Item 19).
15. To re-assemble Air Motor Assembly, reverse disassembly
procedure. (Refer to illustration for torque specifications.)
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