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YAMADA AMERICA, INC.
955 E. ALGONQUIN RD. ARLINGTON
HEIGHTS, IL 60005, U.S.A
PHONE: 1-847-631-9200
FAX: 1-847-631-9273
http://www.yamadapump.com
Model No. 881042 IP140S3-TE
TOTE TYPE INK PUMPS
Manufactured by
YAMADA CORPORATION
INTERNATIONAL DEPARTMENT
1-1-3 MINAMI-MAGOME,
OHTA-KU, TOKYO 143-8504, JAPAN
PHONE: (81) 3-3777-0241
FAX: (81) 3-3777-0584
Doc. No. INK 018U-10
881051 IP140S12-TE
881030 IP200S25-TE
881031 IP250S20-TE
WARNING
When air is supplied to
the pump or when the
inner pressure is not
decreased completely,
never put your hand
closer to the inlet port of
the pump.
Do not operate with
combustible gas.
201401 INK018U
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Related Manuals for YAMADA TOTE IP140S3-TE
Summary of Contents for YAMADA TOTE IP140S3-TE
- Page 1 Do not operate with combustible gas. Manufactured by YAMADA CORPORATION YAMADA AMERICA, INC. INTERNATIONAL DEPARTMENT 955 E. ALGONQUIN RD. ARLINGTON 1-1-3 MINAMI-MAGOME, HEIGHTS, IL 60005, U.S.A OHTA-KU, TOKYO 143-8504, JAPAN PHONE: 1-847-631-9200...
- Page 2 Type 140 3:1 28 cfm or higher Replace a component of the pump [800 L/min (ANR) or more] with the corresponding Yamada Type 200 25:1 53 cfm or higher genuine part only. [1500 L/min (ANR) or more]...
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Page 3: Appearance And Dimensions
APPEARANCE AND DIMENSIONS IP140S3-TE: 881042 IP250S20-TE: 881031 IP140S12-TE: 881051 IP200S25-TE: 881030 (mm) Model 881042 1617 1509 125.4 881051 1617 1509 125.4 881030 1617 1509 125.4 881031 1617 1509 125.4 - 2 -... - Page 4 FILLING THE OIL CONTAINER CAUTION The pump is equipped with the fluid containers that prevent any fluid from being stuck to the plunger rod or - When you use the ink supply pump for a long time, gland packing. Follow the procedure below to fill the ink overflows mainly because the gland packing is pump with oil appropriate for ink.
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Page 5: Maintenance And Inspection
ADJUSTING THE AIR PRESSURE THAT into the container until the container is filled half-full OPERATES THE PUMP with oil. When you move the the handle of the oil removing Set the “PUMP AIR REGULATOR” to the regulated device connected to the lower coupler back and operation air pressure. - Page 6 INK PUMP UNIT (TOTE TYPE) PARTS LIST Part No. Item Description 881042 881051 881030 881031 IP140S3-TE IP140S12-TE IP200S25-TE IP250S20-TE Ink Pump Assembly 853787 853862 853767 853768 Swivel Joint Assembly 804351 Bolt 611207 Washer 631015 ...
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Page 7: Disassembly Procedure
ELBOW STAND (TOTE TYPE) EXPLODED VIEW DISASSEMBLY PROCEDURE Remove Bolt (Item 3) and Nut (Item 5) from Elbow Stand (Item 12). Remove Flange (Item 9) from Pump Holder (Item 8). Remove Pump Holder (Item 8) from Elbow Stand (Item 12). 3.1 Remove O-Ring (Item 7) from Pump Holder (Item 8). - Page 8 AIR MOTOR ASSEMBLY (804398) For IP140S3-TE & IP140S12-TE (804354) For IP200S25-TE PARTS LIST Parts No. Item Description Qty. 804398 804354 Elbow Fitting (22 mm hex) 684512 Silencer (36 mm hex) 713873 Street Elbow (22 mm hex) 634034 ...
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Page 9: Air Motor Assembly
AIR MOTOR ASSEMBLY (804398) For IP140S3-TE, IP140S12-TE (804354) For IP200S25-TE EXPLODED VIEW DISASSEMBLY PROCEDURE Remove Bolt (Item 29) from Upper Flange (Item 14). 8-1. Remove Upper Flange (Item 14) from Air Cylinder (Item 16). Remove Silencer (Item 2) and Street Elbow (Item 3) from 8-2. - Page 10 AIR MOTOR ASSEMBLY (804357) For IP250S20-TE PARTS LIST Item Description Qty. Part No. Elbow Fitting (22 mm hex) 684512 Silencer (36 mm hex) 713873 Street Elbow 634034 Bolt (13 mm hex) 611151 Spring Lock Washer 631420 Washer 631013 Switching Valve 804358 Pipe 715000...
- Page 11 AIR MOTOR ASSEMBLY (804357) For IP250S20-TE EXPLODED VIEW Remove Bolt (Item 29) from Upper Flange (Item 14). DISASSEMBLY PROCEDURE 8-1. Remove Upper Flange (Item 14) from Air Cylinder (Item 16). 8-2. Remove O-Ring (Item 15) from Upper Flange (Item 14). Remove Silencer (Item 2) and Street Elbow (Item 3) from Remove Air Cylinder (Item 16) from Lower Flange Assembly Switching Valve Assembly (Item 7).
- Page 12 SWITCHING VALVE ASSEMBLY (804355) For IP140S3-TE & IP140S12-TE For IP200S25-TE PARTS LIST Item Item Description Qty. Part No. Description Qty. Part No. Bolt (13 mm hex) 611147 Spring 684537 Spring Lock Washer 631420 Spring Guide 713620 Washer 631013 Retainer 715114 O-ring (nitrile) 640138 Base Cap...
- Page 13 SWITCHING VALVE ASSEMBLY (804355) For IP140S3-TE & IP140S12-TE, IP200S25-TE EXPLODED VIEW DIDASSEMBLY PROCEDURE 4. Remove Valve Rod Assembly (Item 15) from Valve Cylinder Remove Bolt (Item 1) from Retainer (Item 8 and 24). (Item 10). 1-1. Remove Retainer (Item 8 and 24) from Valve Cylinder (Item 4-1.
- Page 14 SWITCHING VALVE ASSEMBLY (804358) For IP250S20-TE PARTS LIST Item Item Description Qty. Part No. Description Qty. Part No. Bolt (13 mm hex) 611147 Trip Arm 714446 Spring Lock Washer 631420 Spring 684537 Washer 631013 Spring Guide 713620 O-ring (nitrile) 640138 Retainer 715114 Base Cap...
- Page 15 SWITCHING VALVE ASSEMBLY (804358) For IP250S20-TE EXPLODED VIEW 4. Remove Valve Rod Assembly (Item 15) from Valve Cylinder DISASSEMBLY PROCEDURE (Item 10). 4-1. Remove Lock Nut (Item 13) from Valve Rod Assembly (Item Remove Bolt (Item 1) from Retainer (Item 8 and 24). 15).
- Page 16 SUCTION PUMP ASSEMBLY (804399) For IP140S3-TE PARTS LIST Item Description Part No. O-ring 640040 Plunger (46 mm flats) 715145 Bolt (13 mm hex) 685267 Spring Lock Washer 631420 Washer 631013 Packing 684711 715146 O-ring (nitrile) 640149 Oil Cap 772143 Socket 715147 O-ring (nitrile) 640146...
- Page 17 SUCTION PUMP ASSEMBLY (804399) For IP140S3-TE EXPLODED VIEW DISASSEMBLY PROCEDURE Remove Coupler (Item 21) from Nipple (Item 22). 1-1. Remove Bottle (Item 25) and Adapter (Item 23) from Nipple (Item 22). 4-4. Remove Valve Seat (Item 36) and O-Ring (Item 37) from 1-2.
- Page 18 SUCTION PUMP ASSEMBLY (804356) For IP140S12-TE & IP200S25-TE, (804359) For IP250S20-TE PARTS LIST Part No. Description 804356 804359 O-ring 640040 Bushing(46 mm flats) 715029 O-ring (nitrile) 640037 685471 Plunger(46 mm flats) 715015 715040 Bolt (13 mm hex) 685267 Spring Lock Washer 631420 ...
- Page 19 SUCTION PUMP ASSEMBLY (804356) For IP140S12-TE For IP200S25-TE (804359) For IP250S20-TE EXPLODED VIEW DISASSEMBLY PROCEDURE 4-4. Remove Valve Seat (Item 36) and O-Ring (Item 37) from Remove Coupler (Item 21) from Nipple (Item 22). Foot Valve Housing (Item 38). 1-1. Remove Bottle (Item 25) and Adapter (Item 23) from Nipple Remove Suction Tube (Item 33) from Body (Item 32).
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Page 20: Troubleshooting
TROUBLESHOOTING State Cause Action to be taken Air is not supplied. Start the compressor, and open the air valve and air regulator. The supply pressure is low. Set the air pressure to 30 psi or more. Pump does not run The discharge flow valve is not open.