YAMADA TOTE IP140S3-TE Manual page 13

SWITCHING VALVE ASSEMBLY (804355) For IP140S3-TE & IP140S12-TE, IP200S25-TE
EXPLODED VIEW
DIDASSEMBLY PROCEDURE
1. Remove Bolt (Item 1) from Retainer (Item 8 and 24).
1-1. Remove Retainer (Item 8 and 24) from Valve Cylinder (Item
10).
a. Remove O-Ring (Item 7) from Retainer (Item 8 and 24).
1-2. Remove Spring Guide (Item 23), Spring (Item 22) and Trip
Arm (Item 21) from Valve Cylinder (Item 10).
1-3. Remove Pin (Item 20) from Valve Switcher (Item 19).
2. Remove Bolt (Item 1) from Valve Body (Item 28).
2-1. Remove O-Ring (Item 27) from Valve Body (Item 28).
2-2. Remove Screw (Item 38) from Block Holder (Item 37).
2-3. Remove Block Holder (Item 37), Spring (Item 36) and Ball
(Item 35) from Block (Item 32).
2-4. Remove Block (Item 32) from Block Guide (Item 31).
2-5. Remove Screw (Item33) from Block Guide (Item 31)
2-6. Remove Valve Guide (Item 31) from Valve Body (Item 28).
2-7. Remove Valve Seat (Item 30) and Gasket (Item29) from
Valve Body (Item 28).
3. Remove Cap (Item 12) from Cap (Item 11).
3-1. Remove Bolt (Item 1) from Cap (Item 11).
3-2. Remove Cap (Item 11) from Valve Cylinder (Item 10).
3-3. Remove O-Rings (Items 4 & 16) and Cushion (item 41) from
Cap (Item 11).
4. Remove Valve Rod Assembly (Item 15) from Valve Cylinder
(Item 10).
4-1. Remove Lock Nut (Item 13) from Valve Rod Assembly (Item
15).
4-2. Remove Spring Washer (Item 42) and Bushing (Item 14)
from Valve Rod Assembly (Item 15).
4-3. Remove O-Ring (Item 17) from Bushing (Item 14).
5. Remove Valve Rod Assembly (Item 15), Valve Switcher (Item
19) and Bushing (Item 18) from Valve Cylinder (Item 10).
5-1. Remove Valve Rod Assembly (Item 15) from Valve Switcher
(Item 19).
5-2. Remove Bushing (Item 18) from Valve Switcher (Item 19)
6. Remove Bolt (Item 39) from Base Cap (Item 25).
6-1. Remove O-Ring (Item 4) and Cushion (item 41) from both
sides of the Base Cap (Item 25).
6-2. Remove O-Ring (Item 16) from Base Cap (Item 25).
7. To re-assemble Switching Valve Assembly, reverse
disassembly procedure. (Refer to illustration for torque
specifications.)
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